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R&G TG0018 Fitting Instructions Manual

Chain & sprocket guard universal fitment (recommended for kawasaki)
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Page 1 of 12
TG0018
FITTING INSTRUCTIONS FOR TG0018 CHAIN & SPROCKET GUARD –
UNIVERSAL FITMENT (RECOMMENDED FOR KAWASAKI)
This kit contains the items pictured and labelled over the page.
Some parts may be shown for clarity of instructions only.
Do not proceed until you are sure all parts are present.
Please read all instructions before proceeding.
IF IN ANY DOUBT WHEN FITTING OUR PRODUCTS, CONSULT ONE OF OUR DEALERS
OR HAVE FITTED BY A QUALIFIED TECHNICIAN.
Please note that the way the kit is packed does not necessarily represent the way of
mounting to the bike.
In the event of rubber washers being used to hold components onto bolts,
these rubber washers can be thrown away.
DIGITAL COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FROM
WWW.RG-RACING.COM
R&G
Unit
, Shelley's Lane, East Worldham, Alton, Hampshire, GU34 3AQ
1
Tel: +44 (0)
420 89007 Fax: +44 (0)
420 87301 www.rg-racing.com Email: info@rg-racing.com
1
1

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Summary of Contents for R&G TG0018

  • Page 1 Page 1 of 12 TG0018 FITTING INSTRUCTIONS FOR TG0018 CHAIN & SPROCKET GUARD – UNIVERSAL FITMENT (RECOMMENDED FOR KAWASAKI) This kit contains the items pictured and labelled over the page. Some parts may be shown for clarity of instructions only.

  • Page 2: Fitting Instructions

    Page 2 of 12 TG0018 TOOLS REQUIRED GENERAL TORQUE SETTINGS • 5MM DRILL BIT + DRILL M4 BOLT = 8Nm • M6 x 1.00 TAP + TAP WRENCH M5 BOLT = 12Nm • MARKER M6 BOLT = 15Nm • PUNCH M8 BOLT = 20Nm •...

  • Page 3: Assembly Diagram

    Page 3 of 12 TG0018 INTENDED COVERAGE ASSEMBLY DIAGRAM 1 R&G Unit , Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ Tel: +44 (0) 420 89007 Fax: +44 (0) 420 87301 www.rg-racing.com Email: info@rg-racing.com...
  • Page 4 Page 4 of 12 TG0018 ASSEMBLY DIAGRAM 2 If fitting using the OEM Cotton Reel mount (Non-Drilled fitment) • On some motorcycles, it is possible to fit the chain and sprocket guard using the lower boss on the swingarm for Cotton Reel mount without modification to the swingarm.
  • Page 5 Page 5 of 12 TG0018 If mounting directly to the swingarm (Drilled fitment) To fit the chain & sprocket guard to the swingarm, the swingarm will need to be drilled and tapped with 2 x M6 holes. Do not proceed if you are not comfortable completing this step: have it fitted by a qualified technician.
  • Page 6 Page 6 of 12 TG0018 • Slide the Chain & Sprocket guard (item 1) onto the outer slots of the mount block (item 2) and secure using the two countersunk M6 bolts (item 4) as shown in Assembly diagram 3, tightened to the correct torque.
  • Page 7 Page 7 of 12 TG0018 NOTICE DE MONTAGE TG0018 PROTECTION CHAINE – INSTALLATION UNIVERSELLE (RECOMMANDÉE POUR KAWASAKI) E KIT CONTIENT LES ARTICLES ILLUSTRES ET ETIQUETES SUR LA PAGE ERTAINES PARTIES PEUVENT ETRE PRESENTES UNIQUEMENT POUR LA CLARTE DES INSTRUCTIONS E PAS PROCEDER AU MONTAGE TANT QUE VOUS N...

  • Page 8: Notice De Montage

    Page 8 of 12 TG0018 OUTILS REQUIS VALEURS DE SERRAGE • PERCEUSE + FORET 5MM M4 BOULON = 8Nm • M6 x 1.00 CLÉ À TARAUD M5 BOULON = • MARQUEUR • POINÇON M6 BOULON = • CLÉS HEXAGONALES 4mm & 5mm...

  • Page 9: Schéma D'ensemble

    Page 9 of 12 TG0018 dans ce cas, installez la bobine pour aider à positionner le bloc comme indiqué dans l'exemple de la page 3. Voir l'exemple du cache prévu ci-dessous: CACHE PRÉVU SCHÉMA D’ENSEMBLE 1 R&G Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ...
  • Page 10 Page 10 of 12 TG0018 SCHÉMA D’ENSEMBLE 2 Si le montage utilise le support de bobine de protection d’origine (montage non percé) • Sur certaines motos, il est possible de monter la chaîne et le carter de pignon à l'aide du bossage inférieur du bras oscillant pour le montage de la bobine de coton sans modification du...
  • Page 11 Page 11 of 12 TG0018 En cas de montage directement sur le bras oscillant (montage percé) Pour monter la chaîne et la protection de pignon sur le bras oscillant, le bras oscillant devra être percé et taraudé avec 2 trous M6. Ne continuez pas si vous n'êtes pas à l'aise pour effectuer cette étape: faites-le monter par un technicien qualifié.
  • Page 12 Page 12 of 12 TG0018 serrer. Remarque: une petite quantité de composé de blocage de filetage sur les boulons est recommandée pour maintenir le bloc de montage sécurisé. • Faites glisser la protection de chaîne et de pignon (article 1) sur les fentes extérieures du bloc de montage (article 2) et fixez-la à...