Coca-Cola Freestyle 7000 Cleaning
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Summary of Contents for Coca-Cola Freestyle 7000
- Page 1 CCFS 7000 Cleaning Process Rev 1-2-0-10-20160509 COCA-COLA FREESTYLE Freestyle ® 7000 Cleaning Copyright 2015, The Coca-Cola Company Page i CCFS 7000 Cleaning Classified - No Category...
- Page 2 © 2015-2016 The Coca-Cola® Company All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from The Coca-Cola Company. This manual is the confidential information of The Coca-Cola Company.
- Page 3 CCFS 7000 Cleaning Process Rev 1-2-0-10-20160509 Further, The Coca-Cola Company reserves the right to revise this publication and to make changes from time to time in the content hereof without obligation to notify any person of such revision or changes.
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Page 4: Table Of Contents
CCFS 7000 Cleaning Process Rev 1-2-0-10-20160509 Table of Contents INTRODUCTION ..................................1 CARTRIDGE CHANGE CLEANING ..............................2 DAILY CLEANING ..................................3 ..................................3 QUIPMENT EQUIRED ..................................5 LEANING ROCEDURE Prepare Sanitizer ................................5 Remove Parts to Clean Separately ............................. 6 III. - Page 5 CCFS 7000 Cleaning Process Rev 1-2-0-10-20160509 WATER CIRCUIT CLEANING ..............................39 ..................................39 QUIPMENT EQUIRED ..................................40 LEANING ROCEDURE Prepare Sanitizer ................................40 Sanitize the Pump Kit Parts .............................. 40 III. Prepare the Water Circuit ............................41 Connect the Pump ............................... 41 Perform Cleaning ................................
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Page 6: Introduction
Chapter 1: Introduction Chapter Introduction Scope This document is intended for use by any person required to clean the Coca-Cola Freestyle ® 7000 dispenser. Technical information can be found in the Coca-Cola Freestyle ® 7000 Technical Manual. Purpose This document contains cleaning processes for the Coca-Cola Freestyle ®... -
Page 7: Cartridge Change Cleaning
Chapter 2: Cartridge Change Cleaning Chapter Cartridge Change Cleaning PERFORM THESE STEPS BEFORE INSERTING A NEW PRODUCT CARTRIDGE Step Action Remove Product Cartridge(s) from the Product Tower. Carefully clean the IPN connector(s) with a clean cloth dipped in Sanitizer until the cloth comes away clean. -
Page 8: Daily Cleaning
Chapter 3: Daily Cleaning Chapter Daily Cleaning DAILY CLEANING OF THE COCA-COLA FREESTYLE® 7000 DISPENSER Equipment Required Ensure you have the following equipment before beginning Daily Cleaning Equipment Required 5 Gallon Bucket with Gradations (Coca- Detergent Cleanser appropriate for Cola Part #: 143317 recommended) - Page 9 Chapter 3: Daily Cleaning Diffuser Socket Brush (Coca-Cola Part #: Valve Nozzle Brush (Coca-Cola Part #: 138807) 16586) Drain Brush (Coca-Cola Part #: 28076) Clean, lint-free, soft cleaning Cloth Classified – Confidential Page 4 of 46...
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Page 10: Cleaning Procedure
Chapter 3: Daily Cleaning Cleaning Procedure Prepare Sanitizer Step Action In a clean 5 gallon Bucket, prepare 5 gallons of Kay-5 Sanitizer (two 1oz packet of Kay- 5). Use hot water. Note: Do not exceed 100 ppm Sanitizer strength as this causes damage to the equipment. -
Page 11: Remove Parts To Clean Separately
Chapter 3: Daily Cleaning Remove Parts to Clean Separately Step Action Grasp the Nozzle Tip, rotate it counter clockwise, and pull it downwards from the Nozzle. Remove the Cup Rest and Drip Tray from the dispenser and separate them by pulling up on the ring in the drip tray. -
Page 12: Sanitize The Removed Parts
Chapter 3: Daily Cleaning Step Action Clean the Nozzle Tip, Drip Tray, and Cup Rest with warm water and Detergent Cleanser using the Parts Brush. Thoroughly rinse with warm water. Sanitize the Removed Parts Step Action Submerge the parts in Sanitizer for 2 minutes. Note: Shake the Nozzle Tip when submerging into the Sanitizer to ensure no air pockets remain. -
Page 13: Clean The Nozzle
Chapter 3: Daily Cleaning Clean the Nozzle Step Action Clean the outer Nozzle with the Diffuser Socket Brush dipped in Sanitizer until it is visibly clean. Clean the inner Nozzle with the Valve Nozzle Brush dipped in Sanitizer until visibly clean. Repeat Steps 1 and 2. -
Page 14: Clean The User Interface
Chapter 3: Daily Cleaning Clean the User Interface Step Action Clean the Back Splash with a clean Cloth dipped in Sanitizer until the Cloth comes away clean. Clean the Dispensing Lever with a clean Cloth dipped in Sanitizer until the Cloth comes away clean. -
Page 15: Clean The Drain Area
Chapter 3: Daily Cleaning VII. Clean the Drain Area Step Action Clean the Drain Tube with the Drain Brush dipped in Sanitizer. Clean the Drip Tray Plate with a clean cloth dipped in Sanitizer. Reinstall the Drip Tray. Pour the remaining Sanitizer down the drain to clean the drain and drain line. Verify the drain functions properly. -
Page 16: Repeat
Chapter 3: Daily Cleaning VIII. Repeat Step Action Mix a fresh batch of Sanitizer. Remove the Drip Tray. Perform Steps IIIError! Reference source not found. through VII again. Reinstall all Parts Step Action Reinstall the Nozzle Tip using a sanitary cloth. Reinstall the Cup Rest. -
Page 17: Sanitize Brushes
Chapter 3: Daily Cleaning Sanitize Brushes Step Action Soak any cleaning brushes used in a separate container of Sanitizer for 2 minutes. Agitate the Brushes to dislodge any debris and allow them to soak for an additional 2 minutes. Place the Brushes on a sanitary surface to dry before returning them to storage. Classified –... -
Page 18: Weekly Cleaning
Chapter 4: Weekly Cleaning Chapter Weekly Cleaning WEEKLY CLEANING OF THE COCA-COLA FREESTYLE® 7000 DISPENSER Equipment Required Ensure you have the following equipment before beginning Weekly Cleaning. Equipment Required 5 Gallon Bucket with Gradations (Coca- Parts Brush (Coca-Cola Part #:... -
Page 19: Cleaning Procedure
Chapter 4: Weekly Cleaning Cleaning Procedure Prepare Sanitizer Step Action In a clean 5 gallon Bucket, prepare 5 gallons of Kay-5 Sanitizer (two 1oz packet of Kay- 5). Use hot water. Note: Do not exceed 100 ppm Sanitizer strength as this causes damage to the equipment. -
Page 20: Clean The Ice Chute
Chapter 4: Weekly Cleaning Clean the Ice Chute Step Action Turn off power to the dispenser and unplug it. Dip the Ice Chute Brush in Sanitizer and use it to thoroughly swab inside the Ice Chute. Clean the Ice Chute Body area with a clean cloth dipped in Sanitizer. Wait 2 minutes and then perform Steps 2 and 3 again. -
Page 21: Sanitize Brushes
Chapter 4: Weekly Cleaning III. Sanitize Brushes Step Action Soak any cleaning brushes used in a separate container of Sanitizer for 2 minutes. Agitate the Brushes to dislodge any debris and allow them to soak for an additional 2 minutes. Place the Brushes on a sanitary surface to dry before returning them to storage. -
Page 22: Monthly Cleaning
Chapter 5: Monthly Cleaning Chapter Monthly Cleaning MONTHLY CLEANING OF THE COCA-COLA FREESTYLE® 7000 DISPENSER Equipment Required Ensure you have the following equipment before beginning Weekly Cleaning. Equipment Required 5 Gallon Bucket with Gradations (Coca- Parts Brush (Coca-Cola Part #:... -
Page 23: Cleaning Procedure
Chapter 5: Monthly Cleaning Cleaning Procedure Prepare Sanitizer Step Action In a clean 5 gallon Bucket, prepare 5 gallons of Kay-5 Sanitizer (two 1oz packet of Kay- 5). Use hot water. Note: Do not exceed 100 ppm Sanitizer strength as this causes damage to the equipment. -
Page 24: Remove All Ice
Chapter 5: Monthly Cleaning Remove All Ice Step Action Remove all ice from the Ice Bin by activating the Ice Lever. Turn off power to the dispenser and unplug it. Remove the Ice Bin Cover. Remove all remaining ice by pouring warm (not hot) water over the ice in the Ice Bin. Classified –... -
Page 25: Remove Parts Clean Separately
Chapter 5: Monthly Cleaning III. Remove Parts Clean Separately Step Action Inside the Ice Bin locate and remove the Cotter Pin from the Retaining Pin on the Agitator Bar. Remove the Retaining Pin from the Agitator Bar. Remove the Agitator Bar. Classified –... -
Page 26: Clean The Removed Parts
Chapter 5: Monthly Cleaning Step Action Remove the Paddle Wheel. Remove the Ice Bin Divider. Clean the Removed Parts Step Action Wash your hands throroughly with warm water in a sink using detergent cleanser. Wash the Cotter Pin Retaining Pin ... -
Page 27: Sanitize The Removed Parts
Chapter 5: Monthly Cleaning Step Action Thoroughly rinse with warm water. Clean all the parts above in the sink using warm water and Detergent Cleanser using the Parts Brush. Thoroughly rinse with warm water. Sanitize the Removed Parts Step Action Submerge the smaller parts in Sanitizer 2 minutes. -
Page 28: Repeat
Chapter 5: Monthly Cleaning Step Action Wait 2 minutes to allow the sanitizer to work and the surfaces to air dry. VII. Repeat Step Action Mix a fresh batch of Sanitizer as described in Section I. Perform all the steps in Sections V and VI. VIII. -
Page 29: Annual Cleaning
Chapter 6: Annual Cleaning Chapter Annual Cleaning YEARLY CLEANING OF THE COCA-COLA FREESTYLE® 7000 DISPENSER Equipment Required Ensure you have the following equipment before beginning Annual Cleaning. Equipment Required 5 Gallon Bucket with Gradations (Coca- Parts Brush (Coca-Cola Part #:... - Page 30 Chapter 6: Annual Cleaning Empty Bag in Box to be filled with Green BiB Connector (Coca-Cola Part #: 120869) Sanitizer 3/8” Tubing, ≅ 36” in length (1) (Coca- Flush Adapter (Coca-Cola Part # 28688) Cola Part # 125041 recommended) 14.5 Oetiker Clamp (1) (Coca-Cola Part...
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Page 31: Cleaning Procedure
Chapter 6: Annual Cleaning Cleaning Procedure Prepare Sanitizer Step Action In a clean 5 gallon Bucket, prepare 5 gallons of Kay-5 Sanitizer (two 1oz packet of Kay- 5). Use hot water. Note: Do not exceed 100 ppm Sanitizer strength as this causes damage to the equipment. -
Page 32: Fill Cleaner Cartridges With Sanitizer
Chapter 6: Annual Cleaning Step Action Secure the Tubing to the Connector with an Oetiker Clamp. Remove the cap from the empty BIB and attach the Green BIB Connector to the empty BIB. Pour Sanitizer into the open end of the Tubing until the BIB is full (5 gallons). You may use the funnel from the Cleaner Cartridge Refill Kit to facilitate filling. - Page 33 Chapter 6: Annual Cleaning Step Action Insert the IPN fitting of the Pouch Filler into an empty Cleaner Cartridge Pouch. Carefully pour 680 ml of Sanitizer into the funnel of the Pouch Filler. Once the funnel and tubing are empty, gently squeeze the Cleaner Pouch to ensure as much air as possible is removed from the pouch.
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Page 34: Clean Product Line Equipment
Chapter 6: Annual Cleaning Clean Product Line Equipment Step Action Disconnect the green BiB Connector from the HFCS Line. Clean the green BiB Connector with the Parts Brush and Sanitizer. Rinse the connector thoroughly with Sanitizer and allow it to soak in Sanitizer for 2 minutes. -
Page 35: Load The Product Tower With Sanitizer
Chapter 6: Annual Cleaning Step Action Clean all IPN connectors in the cartridge shelves with a clean Cloth dipped in Sanitizer until the Cloth comes away clean. Clean all interior tower surfaces with a clean Cloth dipped in Sanitizer. Wait 5 minutes. Perform Steps 6 through 8 again. - Page 36 Chapter 6: Annual Cleaning Step Action Place both Cleaner Cartridges in Trays. Ensure the 1 flange on the neck of the cartridge is outside the tray lip, and the 2 flange is inside the tray lip. Place all 17 Cleaner Pouches (no box) in Trays. Ensure the 1 flange on the neck of the cartridge is outside the tray lip, and the 2 flange is inside the tray lip.
- Page 37 Chapter 6: Annual Cleaning Step Action Do not touch the CONFIRM button. Insert a Cleaner Cartridge in Tray into the top slot of the Agitation Tower. Fill all remaining slots with Cleaner Pouches in Trays. Classified – Confidential Page 32 of 46...
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Page 38: Clean The Product And Hfcs Lines
Chapter 6: Annual Cleaning Clean the Product and HFCS Lines Step Action Log in as Technician. Select the UTILITIES icon to display the UTILITIES MENU. Classified – Confidential Page 33 of 46... - Page 39 Chapter 6: Annual Cleaning Step Action Select SANITIZE DISPENSER to display the SANITIZE DISPENSER screen. Select the START SANITIZATION button. Note: If the START SANITIZATION button is not enabled, check for errors or warnings regarding the Cleaner Cartridges, verify the door is open, and remove the Cleaner Cartridges and reinsert them.
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Page 40: Purge Product Lines
Chapter 6: Annual Cleaning Step Action The dispenser now runs the cleaning process. This takes approximately 25 minutes. You can track the process with the SANITIZING PROGRESS BARS. VII. Purge Product Lines Step Action When the Sanitization Process completes the PURGE SANITIZER SOLUTION window displays. -
Page 41: Prime Product
Chapter 6: Annual Cleaning Step Action Once the process is complete the dispenser prompts you to finish. The SANITIZATION PROCEDURE COMPLETE window displays. Select the OK button. Remove all Cleaner Cartridges from the dispenser. Remove all Cleaner Cartridges from the Trays. VIII. -
Page 42: Purge And Prime Hfcs
Chapter 6: Annual Cleaning Step Action Insert Product Cartridges into Trays and place them into their appropriate slots in the dispenser. Prime them as prompted on the screen until all products are primed and ready. Purge and Prime HFCS Step Action Disconnect the BiB of Sanitizer and attach a Flush Adapter to the green BiB Connector. -
Page 43: Clean Remaining Parts And Surfaces
Chapter 6: Annual Cleaning Step Action Continue to hold the line up and select the HIGH FLOW TEST button. Wait for the flow from the Nozzle to stop. Repeat Step 3 10 times. This purges the Sanitizer from the HFCS line. Remove the Flush Adapter and connect a BiB of HFCS to the green BiB Connector. -
Page 44: Water Circuit Cleaning
Chapter 7: Water Circuit Cleaning Chapter Water Circuit Cleaning CLEANING OF THE COCA-COLA FREESTYLE® 7000 DISPENSER FOLLOWING A BOIL WATER ADVISORY Equipment Required Ensure you have the following equipment before beginning Water Circuit Cleaning. Kay 5 Sanitizer, 2 1-oz packets (Coca-... -
Page 45: Cleaning Procedure
Chapter 7: Water Circuit Cleaning Cleaning Procedure Prepare Sanitizer Step Action In a clean 5 gallon Bucket, prepare 5 gallons of Kay-5 Sanitizer (two 1oz packet of Kay- 5). Use hot water. Note: Do not exceed 100 ppm Sanitizer strength as this causes damage to the equipment. -
Page 46: Prepare The Water Circuit
Chapter 7: Water Circuit Cleaning III. Prepare the Water Circuit Depressurize and purge the water circuits. Step Action In the backroom, turn off the water supply to the dispenser. Remove the Splash Plate to the front of the dispenser (requires removal of two screws - one for plate, one for ground wire). -
Page 47: Perform Cleaning
Chapter 7: Water Circuit Cleaning Step Action Insert the straight fitting end into the Cleaning Electric Pump outlet port, and the 90 degree fitting end into the dispenser pump inlet port. Secure both connections with the locking clip on these ports. Insert the straight fitting of the Water CIP Tubing Kit into the Sanitizer and then insert into the Cleaning Electric Pump inlet port and secure the locking clip on this port. - Page 48 Chapter 7: Water Circuit Cleaning Step Action Allow the Sanitizer to remain at rest in the water circuits and carbonator tank for 5 minutes. Classified – Confidential Page 43 of 46...
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Page 49: Flush The Sanitizer
Chapter 7: Water Circuit Cleaning Flush the Sanitizer Flush Sanitizer from the water circuits and carbonation tank. Step Action From the Technician UI, select CARB WATER until nothing flows from the nozzle. From the Technician UI, select PLAIN WATER until nothing flows from the nozzle. Disconnect the Water CIP Tubing Kit from the Dispenser Electric Pump. -
Page 50: Return The Dispenser To Service
Chapter 7: Water Circuit Cleaning VII. Return the Dispenser to Service Restart the carbonator and return the dispenser to service. Step Action From the Technician Dashboard, Re-Initialize the Macro Module. Note: After completing re-initialization, the Carb Motor turns on until it refills the carb tank with water.