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Coca-Cola FreeStyle 8100 Troubleshooting Manual

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Troubleshooting
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FreeStyle
8100

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Summary of Contents for Coca-Cola FreeStyle 8100

  • Page 1 Troubleshooting Guide FreeStyle 8100...

  • Page 2: Table Of Contents

    CONTENTS I. Coca-Cola Freestyle - 8100 Self-Serve Dispenser ................3 A. Agitation Troubleshooting ......................3 B. HFCS Troubleshooting .........................6 C.

  • Page 3: Coca-Cola Freestyle - 8100 Self-Serve Dispenser

    I. Coca-Cola Freestyle - 8100 Self-Serve Dispenser A. Agitation Troubleshooting Agitation Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation 1. When leveling the dispenser, a) Component passed inspection/test? lifting the dispenser with either the Yes, move to step 2.
  • Page 4 Agitation Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? Visual Inspection Yes, move to step 5. 1. Verify hinge brackets are tight for b) Component failed inspection/test? Door(s) not closing/ Door(s) both the upper and lower doors. latching properly •...
  • Page 5 Agitation Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation 1. Check agitation electrical harness a) Component passed inspection/test? connectors are fully seated and Yes, move to step 11. making good contact. b) Component failed inspection/test? Agitation No power 2.

  • Page 6: Hfcs Troubleshooting

    B. HFCS Troubleshooting HFCS Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? Yes, move to step 2. Correct Slanted Syrup Rack Visually Inspect Syrup Rack b) Component failed inspection/test? • Replace with correct Syrup Rack a) Component passed inspection/test? Yes, move to step 3.
  • Page 7 HFCS Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation 1. Check for kinked tubing coming a) Component passed inspection/test? into the vacuum regulator. Yes, move to step 9. 2. Verify vaccuum regulator is b) Component failed inspection/test? Vacuum NO flow from connected and flowing in the...
  • Page 8 HFCS Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? 1. Visually inspect for cracks or Yes, move to step 10.1. damage. b) Component failed inspection/test? Leaking air vent 2. Verify correct check valve in outlet port (Red dot in middle of check •...
  • Page 9 HFCS Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation 1. Remove solenoid from back block. a) Component passed inspection/test? 2. Disconnect HFCS inlet on bottom • Go back to HFCS troubleshooting step 11. of internal cold plate. b) Component failed inspection/test? 3.

  • Page 10: Ice Troubleshooting

    C. Ice Troubleshooting Ice Troubleshooting Steps Component Component Step Component Results Failure Inspection a) Component passed inspection/test? Yes, move to step 2. Ice Bin No Ice Visual Inspection b) Component failed inspection/test? • Fill with ice. a) Component failed inspection/test? Ice Drain Clogged Ice Drain Visual Inspection...

  • Page 11: Nns Troubleshooting

    D. NNS Troubleshooting NNS Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? Yes, move to step 2. Bag in Box Empty Package Visually Inspect b) Component failed inspection/test? • Replace and prime. a) Component passed inspection/test? Yes, move to step 3.
  • Page 12 NNS Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation 1. Remove NNS tray to access a) Component passed inspection/test? SPM(s). Yes, move to step 7. 2. Perform "Hold To Pour" Test b) Component failed inspection/test? i. Log in as a tech (2653) 1.
  • Page 13 NNS Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation 1. Perform "Hold To Pour" Test a) Component failed inspection/test? i. Log in as a tech (2653) • Replace Nozzle Assembly. ii. Select the NNS Icon on the dashboard.

  • Page 14: Soda Water/Carbonation Troubleshooting

    E. Soda Water/Carbonation Troubleshooting Soda Water Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? Yes, move to step 1.1. No water at Is the water turned off at the source? source/supply b) Component failed inspection/test? •...
  • Page 15 Yes, move to step 6.1. Broken/Defective Visual Inspection b) Component failed inspection/test? CO2 Gauges • Repair or replace broken/defective gauges. (Coca-Cola a) Component passed inspection/test? equipment) Use an air pressure gauge to verify Yes, move to step 7. Incorrect settings pressures are set correctly.
  • Page 16 Soda Water Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? CO2 Shut-off Visual Inspection Yes, move to step 13. No flow/ (Brass inside (Verify CO2 Shut-Off is in the ON Restricted flow b) Component failed inspection/test? dispenser) position) •...
  • Page 17 Soda Water Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation 1. Verify carbonator is enabled on carb a) Component passed inspection/test? water screen. Yes, move to step 17. 2. Visually inspect if the 110VAC b) Component failed inspection/test? breaker is tripped on the 110VAC •...
  • Page 18 Soda Water Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation High 200 +/- 10% a) Component passed inspection/test? Check soda water (180 - 220) Yes, move to step 23. Water check No/Restricted Water flow rates 3X b) Component failed inspection/test? valve flow alternating into...

  • Page 19: Cartridge Troubleshooting

    F. Cartridge Troubleshooting Cartridge not reading on Dashboard Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? Yes, move to step 2. 1. Visual Inspection RFID Tag on RFID Tag not Cartridge reading b) Component failed inspection/test? 2.
  • Page 20 Cartridge not reading on Dashboard Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? Yes, move to step 6. Pump Board Visual inspection No power Harness (Broken/Frayed Harness) b) Component failed inspection/test? • Replace Pump Board Harness. a) Component passed inspection/test? Yes, move to step 7.

  • Page 21: Water Troubleshooting

    G. Water Troubleshooting Water Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? Yes, move to step 1.1. No water at Is the water turned off at the source? source/supply b) Component failed inspection/test? •...
  • Page 22 Water Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? Yes, move to step 7. Water No flow from water Remove and visually inspect for water regulator regulator flow b) Component failed inspection/test? • Replace water regulator with (60PSIG). 1.
  • Page 23 Water Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? Yes, move to step 11. Low/NO flow from Visually inspect for restricted Water b) Component failed inspection/test? Water Tubing Water Tubing. Tubing. • Remove restriction •...

  • Page 24: Apc Troubleshooting

    H. APC Troubleshooting APC Troubleshooting Steps Possible Component Component Step Component Results Failure/ Inspection/Test Observation a) Component passed inspection/test? Yes, move to step 1.1. APC Scale not Verify APC scale turned on in software displayed on screen b) Component failed inspection/test? •...

  • Page 25: Network Connectivity Troubleshooting

    I. Network Connectivity Troubleshooting Network Connectivity Troubleshooting Steps Step Icon Name LED Observation Results Solid "Green" Power on, continue to step 2. Power off: • Verify green power connector is securely connected to modem "Off" Power power supply and that the other end is securely connected to the HMI board.

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