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CCFS 2000 Cleaning Process Rev 1-2-0-7-20160520
COCA-COLA FREESTYLE
Freestyle
®
2000 Cleaning
Copyright 2015, The Coca-Cola Company
Classified - No Category

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Summary of Contents for Coca-Cola Freestyle 2000

  • Page 1 CCFS 2000 Cleaning Process Rev 1-2-0-7-20160520 COCA-COLA FREESTYLE Freestyle ® 2000 Cleaning Copyright 2015, The Coca-Cola Company Classified - No Category...
  • Page 2 © 2015-2016 The Coca-Cola® Company All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from The Coca-Cola Company. This manual is the confidential information of The Coca-Cola Company.
  • Page 3 Further, The Coca-Cola Company reserves the right to revise this publication and to make changes from time to time in the content hereof without obligation to notify any person of such revision or changes.
  • Page 4: Table Of Contents

    CCFS 2000 Cleaning Process Rev 1-2-0-7-20160520 Table of Contents INTRODUCTION ..................................1 CARTRIDGE CHANGE CLEANING ..............................2 DAILY CLEANING ..................................3 ..................................3 QIPMENT EQUIRED ..................................5 LEANING ROCEDURE Prepare Sanitizer ................................5 Remove Parts to Clean Separately ............................. 6 III.
  • Page 5: Introduction

    Chapter 1: Introduction Chapter Introduction Scope This document is intended for use by any person required to clean the Coca-Cola Freestyle ® 2000 dispenser. Technical information can be found in the Coca-Cola Freestyle ® 2000 Technical Manual. Purpose This document contains cleaning processes for the Coca-Cola Freestyle ®...
  • Page 6: Cartridge Change Cleaning

    Chapter 2: Cartridge Change Cleaning Chapter Cartridge Change Cleaning FOLLOW THESE STEPS BEFORE INSERTING A NEW PRODUCT CARTRIDGE Step Action Remove the Product Cartridge(s) from the Product Tower. Carefully clean the IPN connector(s) with a clean cloth dipped in Sanitizer until the cloth comes away clean.
  • Page 7: Daily Cleaning

    Chapter 3: Daily Cleaning Chapter Daily Cleaning DAILY CLEANING OF THE COCA-COLA FREESTYLE® 2000 DISPENSER Eqipment Required Ensure you have the following equipment before beginning Daily Cleaning. Equipment Required 5 Gallon Bucket with Gradations (Coca- Detergent Cleanser appropriate for Cola Part #: 143317 recommended)
  • Page 8 Chapter 3: Daily Cleaning Thick Bristled Nozzle Brush (Coca-Cola Part Wire-handled Nozzle Brush ( (Coca-Cola #: 138807) Part #: 16586) Drain Brush (Coca-Cola Part #: 28076) Clean, lint-free, soft cleaning Cloth Page 4 of 28 CCFS2000 Cleaning...
  • Page 9: Cleaning Procedure

    Chapter 3: Daily Cleaning Cleaning Procedure Prepare Sanitizer Step Action In a clean 5 gallon Bucket, prepare 5 gallons of Kay-5 Sanitizer (two 1oz packet of Kay- 5). Use hot water. Note: Do not exceed 100 ppm Sanitizer strength as this causes damage to the equipment.
  • Page 10: Remove Parts To Clean Separately

    Chapter 3: Daily Cleaning Remove Parts to Clean Separately Step Action Grasp the Nozzle Tip, rotate it counter clockwise, and pull it downwards from the Nozzle. Remove the Cup Rest from the dispenser. III. Clean the Removed Parts Step Action Wash your hands thoroughly with hand soap and warm water.
  • Page 11: Sanitize The Removed Parts

    Chapter 3: Daily Cleaning Sanitize the Removed Parts Step Action Submerge the parts in Sanitizer for 2 minutes. Note: Shake the Nozzle Tip when submerging into the Sanitizer to ensure no air pockets remain. The Nozzle Tip should sink. Remove the parts from the Sanitizer and allow them to air dry on a sanitary surface. Clean the Nozzle Step Action...
  • Page 12: Clean The User Interface

    Chapter 3: Daily Cleaning Clean the User Interface Step Action Clean the Back Splash with a clean Cloth dipped in Sanitizer until the Cloth comes away clean. Clean the Dispensing Lever with a clean Cloth dipped in Sanitizer until the Cloth comes away clean.
  • Page 13: Repeat

    Chapter 3: Daily Cleaning VIII. Repeat Step Action Mix a fresh batch of Sanitizer. Perform all the steps in Sections V: Clean the Nozzle through VII: Clean the Drain. Reinstall All Parts Step Action Reinstall the Nozzle Tip using a sanitary cloth by pushing the Nozzle Tip up and twisting clockwise.
  • Page 14: Sanitize Brushes

    Chapter 3: Daily Cleaning Sanitize Brushes Step Action Soak the cleaning brushes in a separate container of Sanitizer for 2 minutes. Agitate the Brushes to dislodge any debris and allow them to soak for an additional 2 minutes. Place the Brushes on a sanitary surface to dry. Page 10 of 28 CCFS2000 Cleaning...
  • Page 15: Annual Cleaning

    Chapter 4: Annual Cleaning Chapter Annual Cleaning ANNUAL CLEANING OF THE COCA-COLA FREESTYLE® 2000 DISPENSER Equipment Required Ensure you have the following equipment before beginning Daily Cleaning. Equipment Required 5 Gallon Bucket with Gradations (Coca- Detergent Cleanser appropriate for Cola Part #: 143317 recommended)
  • Page 16 Chapter 4: Annual Cleaning Thick Bristled Nozzle Brush (Coca-Cola Part Wire-handled Nozzle Brush (Coca-Cola #: 138807) Part #: 16586) Drain Brush (Coca-Cola Part #: 28076) Clean, lint-free, soft cleaning Cloth Empty Cleaner Pouches (19) QD Connector Kit for Sweetener Line...
  • Page 17 Chapter 4: Annual Cleaning Cleaner Cartridge Refill Kit (Coca-Cola Part # Empty Cleaner Boxes (2) (Boxes must TBD) have RFID tags set to “Sanitizer”) Page 13 of 28 CCFS2000 Cleaning...
  • Page 18: Cleaning Procedure

    Chapter 4: Annual Cleaning Cleaning Procedure Prepare Sanitizer Step Action In a clean 5 gallon Bucket, prepare 5 gallons of Kay-5 Sanitizer (two 1oz packet of Kay- 5). Use hot water. Note: Do not exceed 100 ppm Sanitizer strength as this causes damage to the equipment.
  • Page 19: Fill Cleaner Cartridges With Sanitizer

    Chapter 4: Annual Cleaning Fill Cleaner Cartridges with Sanitizer Step Action Insert the IPN Connector of the Pouch Filler into an empty Cleaner Cartridge Pouch. Carefully pour 680 ml of Sanitizer into the funnel of the Pouch Filler. Once the funnel and tubing are empty, gently squeeze the Cleaner Pouch to remove as much air as possible from the pouch.
  • Page 20: Prepare The Product Tower

    Chapter 4: Annual Cleaning III. Prepare the Product Tower Step Action Remove all Product Cartridges from the Ingredient Tower. Remove all Product Cartridges from the Trays. Clean all Trays with a clean Cloth dipped in Sanitizer until the cloth comes away clean. If necessary, you may wash the Trays in the sink with detergent cleanser before cleaning it with Sanitizer.
  • Page 21: Load The Product Tower With Sanitizer

    Chapter 4: Annual Cleaning Load the Product Tower with Sanitizer Step Action Wash your hands throroughly with warm water in a sink using detergent cleanser. Place both Cleaner Cartridges in Trays. Ensure the 1 flange on the neck of the cartridge is outside the tray lip, and the 2 flange is inside the tray lip.
  • Page 22: Prepare The Sweetener Line

    Chapter 4: Annual Cleaning Step Action Do not touch the CONFIRM button. Insert a Cleaner Cartridge into the top slot of the left-hand tower. Fill all remaining slots with Cleaner Pouches in Trays. Prepare the Sweetener Line Step Action Mix a fresh batch of Sanitizer as described in Section I: Prepare Sanitizer. Disable the Backroom Syrup Pump.
  • Page 23: Clean Product Lines

    Chapter 4: Annual Cleaning Step Action Locate where the Sweetener Line enters the side of the CGP Module and remove any insulation blocking access to the Retaing Clip. Note: The line entering the CGP Module from the top is the Air Vent Exhaust Tube. Remove the Sweetener Line from the CGP Module by sliding the Retaining Clip away, and pulling the connector out of the CGP Module.
  • Page 24 Chapter 4: Annual Cleaning Step Action Log in as TECHNICIAN. Select the UTILITIES icon to display the UTILITIES MENU. Page 20 of 28 CCFS2000 Cleaning...
  • Page 25 Chapter 4: Annual Cleaning Step Action Select SANITIZE DISPENSER to display the SANITIZE DISPENSER screen. Select the START SANITIZATION button. Note: If the START SANITIZATION button is not enabled, check for errors or warnings regarding the Cleaner Cartridges, verify the door is open, and remove the Cleaner Cartridges and reinsert them.
  • Page 26: Purge Product Lines

    Chapter 4: Annual Cleaning Step Action The dispenser now runs the cleaning process. This takes approximately 25 minutes. You can track the process with the SANITIZING PROGRESS BARS. VII. Purge Product Lines Step Action When the Sanitization Process completes the PURGE SANITIZER SOLUTION window displays.
  • Page 27: Purge And Prime Sweetener

    Chapter 4: Annual Cleaning Step Action Once the process is complete the dispenser prompts you to finish. The SANITIZATION PROCEDURE COMPLETE window displays. Select the OK button. VIII. Purge and Prime Sweetener Step Action Wash your hands throroughly with warm water in a sink using detergent cleanser. Remove the QD Connector from the side of the CGP Module.
  • Page 28 Chapter 4: Annual Cleaning Step Action Select the HIGH FLOW TEST button. Wait for the flow from the Nozzle to stop. Repeat Step 4 until there is no more flow from the Nozzle. HIGH PROBE STATUS and LOW PROBE STATUS should both read “Dry”. Reconnect the Sweetener Line to the side of the CGP Module.
  • Page 29: Prime Microdose Product

    Chapter 4: Annual Cleaning Step Action Hold down the button on the Vacuum Regulator for 5 seconds. Select the HIGH FLOW TEST button. Wait for the CGP Module to stop running. Repeat Step 9 6-7 times to prime the Sweetener and flush any remaining Sanitizer from the line.
  • Page 30 Chapter 4: Annual Cleaning Step Action Select the SUBSYSTEMS icon and choose MICROINGREDIENTS. Load the proper Product Cartridge Tray into the top slot of the right-hand tower. Select the CONFIRM button. Select the PURGE button to clean all Sanitizer from the lines and prime the product. Load the proper Product Cartridge Tray into the slot below the one you just filled and perform Steps 6 and 7.
  • Page 31: Clean Remaining Parts And Surfaces

    Chapter 4: Annual Cleaning Step Action Load the proper Product Cartridge Tray into the top slot of the left-hand tower and perform Steps 6 through 9. Close the tower doors and return the dispenser to the customer POUR screen. Pour a test beverage to ensure proper function of the dispenser. Clean Remaining Parts and Surfaces Step Action...

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