APRILIA Mana GT ABS 2012 Manual
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APRILIA Mana GT ABS 2012 Manual

APRILIA Mana GT ABS 2012 Manual

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APRILIA WOULD LIKE TO THANK YOU
for choosing one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it
carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details
and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle
well and that it will continue to give you satisfactory service for many years to come. This booklet is an integral part of the vehicle and must be handed
over to the new owner in the event of sale.
Mana GT ABS
Ed. 01_05/2012

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  • Page 1 APRILIA WOULD LIKE TO THANK YOU for choosing one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure you that you have made the right choice.
  • Page 2 The instructions given in this booklet are intended to provide a clear, simple guide to using your scooter; it also describes routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised aprilia Dealer or Workshop. This booklet also contains instructions for simple repairs.
  • Page 3 Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam- aging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The symbols illustrated above are very important.

  • Page 5: Table Of Contents

    INDEX GENERAL RULES............... Adjusting the windscreen............47 Foreword................Windscreen removal..............47 Carbon monoxide..............Instrument panel removal............48 Fuel..................USE....................49 Hot components..............Checks..................50 Coolant.................. Refuelling.................. 53 Used engine oil and gearbox oil..........10 Rear shock absorbers adjustment..........54 Brake and clutch fluid............11 Front fork adjustment..............
  • Page 6 Use of a new battery............. 96 Checking the electrolyte level..........96 Charging the battery.............. 97 Long periods of inactivity............98 Fuses..................98 Lamps..................102 Headlight adjustment............. 104 Front direction indicators............105 Rear optical unit................ 105 Rear turn indicators..............106 Number plate light..............106 Rear-view mirrors..............

  • Page 7: General Rules

    Mana GT ABS Chap. 01 General rules...

  • Page 8: Foreword

    Foreword NOTE CARRY OUT MAINTENANCE OPERATIONS AT HALF THE INTERVALS SPECI- FIED IF THE VEHICLE IS USED IN PARTICULAR RAINY OR DUSTY CONDI- TIONS, OFF ROAD OR FOR TRACK USE. Carbon monoxide If you need to keep the engine running in order to perform a procedure, please ensure that you do so in an open or very well ventilated area.

  • Page 9: Hot Components

    OFF. DO NOT SMOKE DURING REFUELLING OR NEAR FUEL VAPOUR. AVOID ANY CONTACT WITH NAKED FLAME, SPARKS OR OTHER HEAT SOURCES WHICH MAY CAUSE IGNITION OR EXPLOSION. DO NOT ALLOW FUEL TO DISPERSE INTO THE ENVIRONMENT. KEEP OUT OF THE REACH OF CHILDREN. IF THE VEHICLE FALLS OR IS ON A STEEP INCLINE FUEL CAN LEAK.

  • Page 10: Used Engine Oil And Gearbox Oil

    FLAME. WHEN CARRYING OUT MAINTENANCE, IT IS ADVISABLE TO WEAR LATEX GLOVES. EVEN THOUGH IT IS TOXIC, COOLANT HAS A SWEET FLA- VOUR WHICH MAKES IT VERY ATTRACTIVE TO ANIMALS. NEVER LEAVE THE COOLANT IN OPEN CONTAINERS IN AREAS ACCESSIBLE TO ANIMALS AS THEY MAY DRINK IT.

  • Page 11: Brake And Clutch Fluid

    Brake and clutch fluid BRAKE AND CLUTCH FLUIDS CAN DAMAGE THE PLASTIC OR RUBBER PAIN- TED SURFACES. WHEN SERVICING THE BRAKING OR THE CLUTCH SYSTEM PROTECT THESE COMPONENTS WITH A CLEAN CLOTH. ALWAYS WEAR PROTECTIVE GOGGLES WHEN SERVICING THESE SYSTEMS. BRAKE AND CLUTCH FLUIDS ARE EXTREMELY HARMFUL FOR YOUR EYES.

  • Page 12: Stand

    ER HEAT SOURCES. ENSURE ADEQUATE VENTILATION WHEN SERVICING OR RECHARGING THE BATTERY. KEEP OUT OF THE REACH OF CHILDREN. BATTERY LIQUID IS CORROSIVE. DO NOT POUR IT OR SPILL IT, PARTICU- LARLY ON PLASTIC COMPONENTS. ENSURE THAT THE ELECTROLYTIC ACID IS COMPATIBLE WITH THE BATTERY BEING ACTIVATED.

  • Page 13: Vehicle

    Mana GT ABS Chap. 02 Vehicle...
  • Page 14 02_01...

  • Page 15: Arrangement Of The Main Components

    02_02 Arrangement of the main components (02_02) key: 1. Left side fairing 2. Front left turn indicator 3. Gearshift control on the handlebar 4. Left rear-view mirror 5. Helmet compartment / toolkit 6. ABS Fuse 7. Main fuses 8. Battery 9.
  • Page 16 12. Passenger saddle lock 13. Rear left turn indicator 14. Rear shock absorber 15. Left passenger footrest (snap-on, closed / open) 16. Rear fork 17. Rear tone wheel 18. REAR BRAKE DISC 19. Rear ABS sensor 20. Left rider footrest 21.

  • Page 17: Dashboard

    50. Rear brake pump 51. Drive chain 52. Right passenger footrest (snap-on, closed / open) 53. Rear brake fluid reservoir 54. License plate holder light 55. Rear right turn indicator 02_03 Dashboard (02_03) Instrument panel / controls location key 1. Ignition switch /steering lock...
  • Page 18 2. Instrument panel 3. Throttle grip 4. Front brake lever 5. Flash switch and high-beam activation 6. GEAR DOWN control 7. Helmet compartment opening control 8. Instrument panel MODE control 9. Turn indicator control 10. Horn button 11. GEAR UP control 12.

  • Page 19: Instrument Panel

    The vehicle is supplied with two keys already programmed. The instrument panel ac- cepts a maximum of four keys at the same time: contact an Official Aprilia Dealer to enable these keys or to disable a key that has been lost. When the vehicle is delivered and approximately ten seconds after the key is set to ON, the instrument panel re- quests a personal five-digit code to be entered.

  • Page 20: Light Unit

    02_05 Light unit (02_05) key: 1. High-beam warning light, blue 2. Left turn indicator warning light, green 3. RPM 4 warning light, red (active only when in SPORT GEAR mode) 4. RPM 3 warning light, amber yellow (active only when in SPORT GEAR mode) 5.

  • Page 21: Digital Lcd Display

    Digital lcd display (02_06, 02_07, 02_08, 02_09) • By turning the ignition key to "KEY ON", the following indicators on the in- strument panel are displayed: - The MANA logo - All warning lights The general layout of the screen displayed for the user is the following: - ambient temperature;...

  • Page 22: Alarms

    In case of failure, a different icon is displayed according to the cause at the bottom of the display. Take your vehicle as soon as possible to an Official aprilia Dealer. SERVICE ALARM In case of failure found in the instrument panel or in the electronic control unit, the...
  • Page 23 Given this, and for some kinds of problems, the engine can be started only if the side stand is up. If there is an immobilizer failure at ignition, the instrument panel requests you to enter a user code. If the code is entered correctly, the instrument panel signals the failure by displaying the SERVICE icon and the red general warning light comes on.
  • Page 24 Engine overheating alarm The engine overheating alarm is activated when the temperature is higher than or equal to 110 °C (230 °F). The red general warning light turns on and the thermometer icon flashes on the display to signal this condition. 02_13 Electronic control unit disconnected alarm In case no connection is detected, the disconnection icon is displayed on the instru-...
  • Page 25 Alarms - transmission In case of alarms for gearshift controls and mode control connected to the transmis- sion control unit, three kinds of symbols are shown on the display, according to the nature of the alarm: F, H and M. F stands for "foot"...
  • Page 26 02_19 Worn belt alarm The alarm for a worn belt indicates excessive wear for that belt. There are two priority levels: • Low-priority alarm: the display shows the word BELT but the alarm warning light is off. • High-priority alarm: the display shows the word BELT and the alarm warning light comes on simultaneously.

  • Page 27: Control Buttons

    Side stand alarm If the side stand is down, the display shows the stand icon. 02_22 Control buttons (02_23, 02_24, 02_25, 02_26) Trip journal 1 and 2 There are two trip journals available. Press and hold down the MODE control to the left to select the TRIP JOURNAL 1; icon "1"...
  • Page 28 With the following options: TRIP ODOMETER, TRAVELLING TIME, MAXIMUM SPEED, MEAN SPEED, AVERAGE FUEL CONSUMPTION, press and hold down the central key to reset all the indications stored in the active TRIP JOURNAL. 02_24 At zero speed, when the display shows the MENU, press and hold down the central button to access the instrument panel advanced functions.
  • Page 29 CHRONOMETER To use the chronometer, select the CHRONOMETER function from the MENU of the instrument panel advanced functions. The chronometer is shown at the top of the digital display instead of the gear, clock and ambient temperature indicators. With the vehicle in motion the chronometer functioning is controlled by means of the MODE control central button.

  • Page 30: Advanced Functions

    Advanced functions (02_27) MENU The configuration menu can be opened from the menu screen and consists of the following options: - EXIT - SETTINGS - CONTROL ENABLING (on the handlebar) - CHRONOMETER - DIAGNOSIS - LANGUAGES. SETTINGS The SETTINGS menu consists of the following options: - EXIT - TIME ADJUSTMENT - BACKLIGHTING...
  • Page 31 TIME ADJUSTMENT The clock can be programmed with this option. The main display shows "CLOCK AD- JUSTMENT". The minutes indicator is no longer displayed when this function is activated; only the hours indicator is shown. Each time the MODE selector is pressed to the right, the hour value increases;...
  • Page 32 02_29 02_30 CODE CHANGE This function is used to modify an old code. Once within this function, the following message is displayed: "ENTER OLD CODE" After recognising the old code, the new code is requested and the display shows the following message: "ENTER NEW CODE"...
  • Page 33 Once the operation is finished, the instrument panel shows the SETTINGS menu. CAUTION IF YOU LOSE ONE OF THE SUPPLIED KEYS, CONTACT AN aprilia official Deal- °C/°F Select the °C / °F option from the SETTINGS menu for this function.
  • Page 34 In order to access the function to enable the controls on the handlebar, select the CONTROL ENABLING option in the settings menu. This function enables or disables the use of the handlebar controls; the foot control is always active. The option selected is not cleared even if the battery is removed. If the controls on the handlebar are disabled, the "H"...
  • Page 35 Open the configuration menu to display the DIAGNOSIS option. This menu interfaces with the systems present on the vehicle and diagnoses them. To enable this menu, enter an access code available only from official Aprilia dealers. LANGUAGES Open the configuration menu to access the LANGUAGES function. Select the LAN- GUAGES option to choose the interface language.

  • Page 36: Ignition Switch

    - DEUTSCH - ESPAÑOL Once the operation is finished, the display goes back to the LANGUAGES menu. 02_32 Ignition switch (02_32) The ignition switch (1) is located at the front of the fuel reservoir. The vehicle is supplied with two keys (one is the spare key). The lights go off when the ignition switch is set to «OFF».

  • Page 37: Locking The Steering Wheel

    LOCK: The steering is locked. It is not possible to start the engine or switch on the lights. The key can be extracted OFF: The engine and lights cannot be set to work. The key can be extracted. ON: the engine may be started. The key cannot be removed Locking the steering wheel •...

  • Page 38: Switch Direction Indicators

    Switch direction indicators (02_34) Move the switch to the left, to indicate a left turn; move the switch to the right, to indicate a right turn. Pressing the switch deactivates the turn indicator. If the turn indicator is not deactivated by pushing the button, it will be automatically deactivated after a few seconds.

  • Page 39: Start-Up Button

    Start-up button (02_36) By pressing the button to the right the starter motor causes the engine to spin. In order to start the engine, operate either brake while pressing the starter button to the right at the same time. 02_36 Engine stop switch (02_37) It acts as an engine cut-off or emergency stop switch.
  • Page 40 for riding at a suitable speed based on weather and road conditions, always leaving an appropriate safety margin. Under no circumstances can the ABS system compensate for the rider's misjudge- ment or improper use of brakes. NOTE WHEN THE ABS SYSTEM STARTS WORKING, A VIBRATION IS FELT ON THE BRAKE LEVER.
  • Page 41 - the ABS system is working. If the ABS disabled indication remains: NOTE SHOULD THIS OCCUR, CONTACT AN aprilia Official Dealer. NOTE THE ABS SYSTEM HAS BEEN DESIGNED AND DEVELOPED, CONSISTENTLY WITH THE REST OF THE VEHICLE, TO BE USED ON TARMAC ROADS AND IT IS NOT SUITABLE FOR OFF-ROAD USE.
  • Page 42 IMPORTANT TO CHECK THAT THE DISTANCE BETWEEN TONE WHEEL AND SENSOR IS THE ONE SPECIFIED. FOR CHECKING AND ADJUSTMENT, CON- TACT AN Authorised APRILIA Workshop. IN THE CASE OF A MOTORCYCLE WITH THE ABS SYSTEM, BRAKE PADS WITH FRICTION MATERIALS THAT ARE NOT TYPE APPROVED WILL JEOPARDISE BRAKING, DRASTICALLY REDUCING RIDING SAFETY.

  • Page 43: Immobilizer System Operation

    Immobilizer system operation (02_40) For enhanced theft protection, the vehicle is equipped with an electronic immobilizer system that is activated automatically when the ignition key is removed. Keep the second key in a safe place since it is not possible to make a copy if it gets lost.

  • Page 44: Helmet Compartment

    Helmet compartment (02_41, 02_42, 02_43) To access the helmet compartment: • Turn the key to KEY ON. • Activate the OPEN control (1) and open the helmet compartment (2). The open button (1) only works with the key set to KEY ON. If the battery is discharged, use the manual opening device (3) under the passenger saddle;...

  • Page 45: Power Supply Socket

    Power supply socket (02_44) The plug socket is under the helmet compartment. Open the helmet compartment to access the plug socket. 02_44 Opening the saddle (02_45) • Rest the vehicle on its stand. • Insert the key (1) in the lock. •...

  • Page 46: Identification

    Identification (02_46) Write down the chassis and engine number in the specific space in this booklet. The chassis number is handy when purchasing spare parts. CAUTION THE MODIFICATION OF THE IDENTIFICATION CODES IS A SERIOUS PUNISH- ABLE CRIME. HOWEVER, THE LIMITED WARRANTY FOR NEW VEHICLES WILL 02_46 BE VOID IF THE VEHICLE IDENTIFICATION NUMBER (VIN) HAS BEEN MODI- FIED OR NOT PROMPTLY DETERMINED.

  • Page 47: Adjusting The Windscreen

    Adjusting the windscreen (02_47) It is possible to adjust the windscreen manually as follows: • Loosen the two fixing screws for the windscreen (1). • Adjust the windshield to the desired position. • Tighten the two fixing screws for the windscreen (1). 02_47 Windscreen removal (02_48) The following operations are necessary to remove the windscreen:...

  • Page 48: Instrument Panel Removal

    Instrument panel removal (02_49) The following operations are necessary to remove the control panel: • Remove the windscreen. • Undo and remove the 6 screws (1). 02_49 • Remove the control panel together with the instrument panel. • Disconnect the instrument panel connector.

  • Page 49: Use

    Mana GT ABS Chap. 03...

  • Page 50: Checks

    CLE TO ENSURE CORRECT AND SAFE OPERATION. FAILURE TO DO SO MAY LEAD TO SERIOUS PERSONAL INJURY OR DAMAGE TO THE VEHICLE. DO NOT HESITATE TO CONTACT AN OFFICIAL Aprilia DEALER IF YOU DO NOT UNDERSTAND HOW SOME CONTROLS WORK OR IF A MALFUNCTION IS DE- TECTED OR SUSPECTED.
  • Page 51 brake pads for wear. If necessary top-up with brake fluid. Throttle grip Check that the throttle functions smoothly and can be fully opened and closed in all steering positions. Engine oil Check and/or top-up as required. Wheels/ tyres Check that tyres are in good conditions.
  • Page 52 Parking brake Check the brake calliper for wear and adjustment. Clamping elements Check that the clamping elements are not loose. Adjust or tighten them as required. Fuel tank Check the coolant level and refill if necessary. Check the circuit for leaks or obstructions.

  • Page 53: Refuelling

    Refuelling (03_02) To refuel: • Open the passenger saddle • Turn the fuel tank cap (1) anticlockwise. • Remove the fuel tank cap (1). Fuel tank capacity (including reserve): 16 l (3.52 UKgal; 4.23 US gal) Fuel tank reserve: 3.3 l (0.73 UKgal; 0.87 USgal) Use unleaded premium petrol, minimum octane rating of 95 (NORM) and 85 (NOMM) 03_02 •...

  • Page 54: Rear Shock Absorbers Adjustment

    MAKE SURE THE CAP IS TIGHTLY CLOSED. Rear shock absorbers adjustment (03_03, 03_04) REAR SUSPENSION The rear suspension consists of a spring-shock absorber unit linked to the frame via uniball joints. To adjust the setting, the shock absorber is fitted with a set screw (1) that adjusts hydraulic rebound damping, and knob (2) to adjust spring preloading (3).
  • Page 55 IF NECESSARY, TAKE YOUR VEHICLE TO AN Official aprilia Dealer. TRY RID- ING THE VEHICLE ON THE STREET UNTIL THE OPTIMUM ADJUSTMENT IS OBTAINED. The standard rear shock absorber setting is adjusted to suit most riding conditions. The manufacturer has set the standard suspension adjustment for a rider weighing about 70 kg (154.3 pounds).

  • Page 56: Front Fork Adjustment

    Rear shock absorber adjustment: - the spring preloading knob (2) in rider + passenger (or rider + the STD position + 28 clicks (6 luggage) notches on the graduated scale) - the rebound adjustment screw (1) in the STD position + 3 clicks Rear shock absorber adjustment: - the spring preloading knob (2) in rider + passenger + luggage...

  • Page 57: Justering Af Greb Til Forbremse

    CAUTION PLEASE CONTACT AN Official Aprilia Dealer TO HAVE THE FRONT FORK OIL CHANGED AND ITS OIL SEALS REPLACED. Justering af greb til forbremse (03_06) The distance between the end of the lever (1) and the handgrip (2) can be adjusted by rotating the set screw (3).

  • Page 58: Gear Pedal Adjustment

    Tighten the screw (1) and check the cam is stable in position. CAUTION 03_08 TO ADJUST THE GEARSHIFT LEVER BACKLASH, PLEASE CONTACT AN OF- FICIAL aprilia DEALER. IF YOU ARE ADEQUATELY TRAINED AND EXPERI- ENCED, REFER TO THE INSTRUCTIONS IN THIS WORKSHOP BOOKLET AVAILABLE ALSO AT ANY DEALER. Running in Running the engine in correctly is essential for ensuring engine longevity and func- tionality.

  • Page 59: Starting Up The Engine

    That is to permit the adequate adjustment of the pad fric- tion material to the brake discs. AFTER THE SPECIFIED MILEAGE, TAKE YOUR VEHICLE TO AN Official Aprilia Dealer FOR THE CHECKS INDICATED IN THE "AFTER-RUN-IN" TABLE IN THE SCHEDULED MAINTENANCE SECTION TO AVOID INJURING YOURSELF, OTH- ERS AND /OR DAMAGING THE VEHICLE.
  • Page 60 CAUTION BEFORE STARTING THE ENGINE, CHECK THAT THE PARKING BRAKE IS NOT ENGAGED. OPERATE ON ONE BRAKE IN ORDER TO START THE ENGINE. LOWER THE SIDE STAND, AND THE ENGINE CAN BE STARTED AND LEFT IDLING; IF YOU ACCELERATE, THE VEHICLE WILL TURN OFF. WHEN THE SIDE STAND IS UP, THE ENGINE CAN BE STARTED AND YOU CAN RIDE.
  • Page 61 IF THE LOW FUEL WARNING LIGHT (6) ON THE INSTRUMENT PANEL TURNS ON, REFUEL THE VEHICLE AT ONCE. TO AVOID EXCESSIVE BATTERY CONSUMPTION, DO NOT HOLD DOWN THE STARTER BUTTON (2) MORE THAN TEN SECONDS. IF THE ENGINE FAILS TO START AFTER THIS TIME, WAIT TEN SECONDS AND PRESS THE STARTER BUTTON (2) AGAIN.
  • Page 62 AVOID PRESSING THE STARTER BUTTON (2) WHEN THE ENGINE HAS AL- READY STARTED, AS THIS COULD DAMAGE THE STARTER MOTOR. IF THE ENGINE OIL PRESSURE ICON IS DISPLAYED AND THE GENERAL WARNING LIGHT IS ON, THIS MEANS THAT THE OIL PRESSURE IN THE CIR- CUIT IS TOO LOW.

  • Page 63: Moving Off / Riding

    Moving off / riding (03_15, 03_16, 03_17, 03_18, 03_19) CAUTION IF, WHILE RIDING, THE LOW FUEL WARNING LIGHT (1) ON THE INSTRUMENT PANEL TURNS ON, IT MEANS THERE IS STILL SOME FUEL LEFT. REFUEL AS SOON AS POSSIBLE. CAUTION WHEN TRAVELLING WITHOUT PASSENGERS, MAKE SURE THE PASSENGER FOOTRESTS ARE FOLDED UP.
  • Page 64 03_17 • Release the brake lever (pressed during start-up). The vehicle starts moving forward. • For the first riding kilometres, limit the speed in order to warm up the engine. DO NOT EXCEED THE MAXIMUM RECOMMENDED ENGINE SPEED. • Speed up by gradually twisting the throttle grip (2) (Pos. A) without exceeding the recommended revs.
  • Page 65 IF THE ENGINE OIL PRESSURE ICON IS DISPLAYED AND THE GENERAL WARNING LIGHT (1) IS ON DURING REGULAR ENGINE OPERATION, THIS MEANS THAT THE ENGINE OIL PRESSURE IN THE CIRCUIT IS TOO LOW. IF THIS OCCURS, STOP THE ENGINE AND CONTACT AN aprilia Official Dealer. 03_18 03_19 Shifting from a higher to a lower gear, called "downshift", is carried out:...

  • Page 66: Stopping The Engine

    OPERATING ONLY EITHER THE FRONT OR THE REAR BRAKE SIGNIFICANTLY REDUCES BRAKING POWER AND A WHEEL MAY GET BLOCKED RESULTING IN LACK OF GRIP. WHEN STOPPING WHILE TRAVELLING UPHILL, CLOSE THE THROTTLE COM- PLETELY AND ONLY USE THE BRAKES TO HOLD THE VEHICLE IN POSITION. USING THE ENGINE TO HOLD THE VEHICLE ON A HILL MAY CAUSE THE CLUTCH TO OVERHEAT.

  • Page 67: Parking

    Parking (03_21) It is very important to select an adequate parking spot, in compliance with road signals and the guidelines described below. CAUTION PARK ON SAFE AND LEVEL GROUND TO PREVENT THE vehicle FROM FALL- ING. OPERATE THE PARKING LEVER ON THE LEFT SIDE OF THE VEHICLE BY PULLING IT UP.
  • Page 68 Check the muffler/exhaust silencer and the silencer pipes, make sure there are no signs of rust or holes and that the exhaust system works properly. If you not an increase in exhaust noise, take your vehicle to an Official Aprilia Dealer at once.

  • Page 69: Stand

    Stand (03_22) If the stand has been folded up for any manoeuvre (for example, when the vehicle is in motion), rest the vehicle on its stand again as follows: • Select an appropriate parking spot. • Grasp the left grip (1) and put the right hand on the upper rear part of the vehicle (2).

  • Page 70: Transmission

    Transmission (03_23, 03_24, 03_25, 03_26, 03_27, 03_28, 03_29, 03_30, 03_31, 03_32, 03_33, 03_34, 03_35, 03_36) This vehicle has two main transmission activation modes. - SEQUENTIAL - AUTO-DRIVE The rider shifts gears when in SEQUENTIAL mode. When in sequential mode, gears can be shifted by operating the handlebar controls or by the traditional pedal without the need to operate the clutch.
  • Page 71 When in semiautomatic mode, if the throttle control is not excessively twisted, it is possible to downshift by repeatedly pressing the GEAR DOWN button. When the op- eration is finished, the vehicle continues working in semiautomatic mode. If you accelerate or press the GEAR UP button, the vehicle exits the semiautomatic mode and the gear indication is no longer displayed, and the bike goes back to AUTO- DRIVE mode.
  • Page 72 TOURING - SPORT - RAIN - TOURING The actual gear engaged is shown in the central part of the display only in the SE- QUENTIAL mode. 03_27 03_28...
  • Page 73 03_29 03_30 03_31...
  • Page 74 03_32 03_33 03_34...

  • Page 75: Suggestion To Prevent Theft

    03_35 In SEQUENTIAL mode, when shifting in a not allowed condition is required, a "!" signal is displayed next to the gear. 03_36 Suggestion to prevent theft CAUTION WHEN USING A DISC LOCKING DEVICE, PAY UTMOST ATTENTION TO RE- MOVE IT BEFORE RIDING. FAILURE TO OBSERVE THIS WARNING MAY CAUSE SERIOUS DAMAGE TO THE BRAKING SYSTEM AND ACCIDENTS WITH CON- SEQUENT PHYSICAL INJURIES OR EVEN DEATH.

  • Page 76: Basic Safety Rules

    NEVER leave the ignition key in the lock and always use the steering lock. Park the vehicle in a safe place such as a garage or a place with guards. Whenever possible, use an additional anti-theft device. Make sure all vehicle documents are in order and the road tax paid.
  • Page 77 The purpose of the side stand is to prevent the vehicle from falling or overturning while rider and passenger get on the vehicle and get ready to ride; the stand should not be used to support the weight of rider and passenger. While getting on and off, the vehicle may become unstable due to its weight and it may fall or overturn.
  • Page 78 GETTING ON THE VEHICLE • Grip the handlebar correctly and get on the vehicle without resting your weight on the side stand CAUTION IF YOU CAN NOT REACH THE GROUND WITH BOTH FEET WHEN SEATED, PLACE YOUR RIGHT FOOT ON THE GROUND (IF YOU LOSE BALANCE, THE SIDE STAND WILL PREVENT A FALL ON THE LEFT SIDE) AND BE READY TO PUT YOUR LEFT FOOT ON THE GROUND.
  • Page 79 MAKE SURE THAT THE GROUND ON WHICH THE MOTORCYCLE IS PARKED IS STABLE, EVEN AND FREE OF OBSTACLES. • With the left shoe heel, lower and extend the side stand completely. CAUTION IF YOU CAN NOT REACH THE GROUND WITH BOTH FEET WHEN SEATED, PLACE YOUR RIGHT FOOT ON THE GROUND (IF YOU LOSE BALANCE, THE SIDE STAND WILL PREVENT A FALL ON THE LEFT SIDE) AND BE READY TO PUT YOUR LEFT FOOT ON THE GROUND.
  • Page 80 CAUTION MAKE SURE THE VEHICLE IS STABLE.

  • Page 81: Maintenance

    Mana GT ABS Chap. 04 Maintenance...

  • Page 82: Engine Oil Level Check

    Engine oil level check (04_01, 04_02, 04_03) Controllare periodicamente il livello olio motore. NOTE CARRY OUT MAINTENANCE OPERATIONS AT HALF THE INTERVALS SPECI- FIED IF THE VEHICLE IS USED IN PARTICULAR RAINY OR DUSTY CONDI- TIONS, OFF ROAD OR FOR TRACK USE. CAUTION CHECK ENGINE OIL LEVEL WHEN THE ENGINE IS WARM, WITH THE VEHICLE 04_01...

  • Page 83: Engine Oil Top-Up

    • Shut off the engine. • Keep the vehicle upright with both wheels on the ground. • Unscrew and remove the filler cap (1) and check the oil level through the dipstick. • The level should be above the minimum level marked on the cap-dipstick (1). •...

  • Page 84: Engine Oil Change

    Engine oil change (04_06, 04_07, 04_08, 04_09) CHANGING ENGINE OIL AND ENGINE OIL FILTER CAN PROVE DIFFICULT IF YOUR ARE INEXPERIENCED. CONTACT AN OFFICIAL APRILIA DEALER IF REQUIRED. IF YOU WISH TO PERFORM THESE OPERATIONS YOURSELF, FOLLOW THESE INSTRUCTIONS. Check the engine oil level frequently.
  • Page 85 CAUTION HOT OIL IS MORE FLUID AND WILL DRAIN OUT MORE EASILY AND COM- PLETELY; IDEAL TEMPERATURE IS REACHED AFTER THE ENGINE HAS RUN FOR ABOUT TWENTY MINUTES. OIL BECOMES VERY HOT WHEN THE ENGINE IS HOT; BE CAREFUL NOT TO GET BURNED WHEN CARRYING OUT THE OPERATIONS DESCRIBED BELOW.

  • Page 86: Tyres

    04_08 ENGINE OIL FILTER REPLACEMENT • Replace the engine oil motor filter (3) at the intervals specified in the routine maintenance table. • Remove the engine oil filter (3). Never reuse an old filter. • Screw the new engine oil filter (3). Locking torques (N*m) 04_09 Engine oil filter (1)
  • Page 87 BE CARRIED OUT USING THE SPECIFIC TOOLS AND WITH THE ADEQUATE KNOWLEDGE. IT IS THEREFORE ESSENTIAL TO TAKE YOUR VEHICLE TO AN Official Aprilia Dealer OR SPECIALISED TYRE WORKSHOP TO CARRY OUT THE OPERATIONS ABOVE. NEW TYRES MAY BE COATED WITH A SLIPPERY COATING: RIDE WITH CAUTION DURING THE FIRST KILOMETRES.

  • Page 88: Spark Plug Dismantlement

    SHOULD THIS OCCUR, REPLACE THE TYRES. Minimum tread depth: front and rear 2 mm (0.079 in) (USA 3 mm - 0.118 in) or more if so required by appli- cable legislation in the country where the vehicle is used. Spark plug dismantlement •...
  • Page 89 • Remove the windscreen. • Remove the control panel. • Open the helmet compartment. • Undo and remove the two fixing screws for the steering lock protection (1) and collect the two washers. 04_10 • Undo and remove the screw (2). 04_11 •...
  • Page 90 • Unscrew and remove the screw (4). 04_13 • Undo and remove the front lower screw (5). 04_14 • Release the snap-on front cowl (6) that is located on the inner side of the fairing. 04_15...

  • Page 91: Removing The Air Filter

    • Disconnect the turn indicator connector. • Remove the side fairing. Removing the air filter (04_16, 04_17) • Undo and remove the six screws fixing the filter casing cover. • Remove the filter casing cover. • Undo and remove the three screws fixing the air filter. •...

  • Page 92: Cooling Fluid Level

    TEM COMPONENTS; THE FLUID MAY CATCH FIRE AND BURN WITH INVISIBLE FLAMES. WHEN CARRYING OUT MAINTENANCE OPERATIONS, IT IS ADVISA- BLE TO WEAR LATEX GLOVES. CONTACT AN Official APRILIA Dealer FOR REPLACEMENT. DO NOT DISPOSE OF THE FLUID INTO THE ENVIRONMENT.
  • Page 93 NOTE TAKE YOUR VEHICLE TO AN Official APRILIA Dealer TO HAVE THE COOLANT CHANGED. WARNING WAIT FOR THE ENGINE TO COOL DOWN BEFORE CHECKING OR TOPPING- UP THE COOLANT LEVEL. CHECK AND TOPPING-UP • Shut off the engine and wait until it cools off.

  • Page 94: Checking The Brake Oil Level

    CAUTION IN THE EVENT OF COOLANT CONSUMPTION OR IF THE RESERVOIR IS EMP- TIES, CHECK FOR LEAKS IN THE CIRCUIT. Checking the brake oil level (04_20, 04_21) • For the front break, rest the vehicle on its stand and turn the handlebar so that the fluid in the reservoir is parallel to the reservoir edge.

  • Page 95: Braking System Fluid Top Up

    Braking system fluid top up CAUTION TO HAVE THE BRAKING SYSTEM FLUID TOPPED-UP, PLEASE CONTACT AN Official Aprilia Dealer. IF YOU ARE SUITABLY AND EXPERIENCED, FOLLOW THE INSTRUCTIONS IN THE WORKSHOP BOOKLET, WHICH IS AVAILABLE FROM ANY DEALER. Battery removal (04_22, 04_23) •...

  • Page 96: Use Of A New Battery

    Use of a new battery (04_24, 04_25) CHECK THAT THE BATTERY LEADS AND TERMINALS ARE: - IN GOOD CONDITION (NOT CORRODED OR COVERED BY DEPOSITS); - COVERED BY NEUTRAL GREASE OR PETROLEUM JELLY. CAUTION 04_24 UPON REFITTING, CONNECT THE LEAD TO THE POSITIVE TERMINAL (+) FIRST AND AFTERWARDS THE LEAD TO THE NEGATIVE TERMINAL (-).

  • Page 97: Charging The Battery

    Charging the battery • Remove the battery. • Get an adequate battery charger. • Set the battery charger for the recharge type indicated. • Connect the battery to the battery charger. CAUTION WHEN RECHARGING OR USING THE BATTERY, BE CAREFUL TO HAVE THE ROOM ADEQUATELY AIRED.

  • Page 98: Long Periods Of Inactivity

    Long periods of inactivity IF THE VEHICLE IS INACTIVE LONGER THAN TWENTY DAYS, DISCONNECT THE 30A AND 40A MAIN FUSES TO AVOID BATTERY DETERIORATION DUE TO CURRENT CONSUMPTION BY THE MULTIFUNCTION COMPUTER. CAUTION REMOVING THE 30A FUSE RESETS THESE FUNCTIONS: DIGITAL CLOCK, TRIP INFORMATION AND CHRONOMETER TIMES.
  • Page 99 THE RISK OF FIRE. CAUTION A FUSE THAT BLOWS FREQUENTLY MAY INDICATE A SHORT CIRCUIT OR OVERLOAD. IF THIS OCCURS, CONSULT AN APRILIA Official Dealer. To check: • Set the ignition switch to "OFF" to avoid an accidental short circuit.
  • Page 100 04_27 04_28 AUXILIARY FUSES A - Tail lights, Stop lights, License place light, Horn, Electric lock, Instrument panel power supply, Transmission ECU power supply, Resistance module (15A). B - Low-/high-beam lights, Heated hand grips (OPT) (15 A). C - Fuel pump, Coils, Injectors, Electric fan, Lambda probe, Start-up control relay (20A).
  • Page 101 F - Plug socket (15A). G - Spare fuses (10 - 15 - 20A). MAIN FUSES H - Instrument panel, Turn indicators, Glove-box light, Injection main relay (30A). E - Transmission ECU permanent power supply (40A). 04_30 THE 30A SPARE FUSE IS IN THE TOOLKIT BOX. ABS FUSE The ABS fuse is placed inside the helmet compartment.

  • Page 102: Lamps

    Lamps (04_32, 04_33, 04_34, 04_35, 04_36) CAUTION BEFORE REPLACING A BULB, TURN THE IGNITION SWITCH TO «KEY OFF» AND WAIT A FEW MINUTES FOR THE BULB TO COOL OFF. WEAR CLEAN GLOVES OR USE A CLEAN DRY CLOTH TO REPLACE THE BULB.
  • Page 103 LOW-BEAM LIGHT BULB • Release the top of the cover (4). • Hold the bulb holder, turn and remove it. • Pull the bulb out of the bulb holder. • Install a bulb of the same type adequately. 04_34 HIGH-BEAM LIGHT BULB •...

  • Page 104: Headlight Adjustment

    TAIL LIGHT BULBS • Hold the position light bulb holder from the specific hole on the lower side of the shield, pull it out from its seat. • Remove the tail light bulb (2) and replace it with another of the same type. •...

  • Page 105: Front Direction Indicators

    Insert a bulb of the same type adequately. WARNING IF PARABOLE (4) STICKS OUT OF ITS FITTING, INSERT IT AGAIN PROPERLY. 04_39 Rear optical unit This vehicle has a LED rear headlamp; have it replaced at an official aprilia Dealer.

  • Page 106: Rear Turn Indicators

    Rear turn indicators (04_40) • Rest the vehicle on its stand. • Loosen and remove screw (1). • Remove glass (2). • Press bulb (3) slightly and turn it anticlockwise. • Pull the bulb (3) out of its fitting. • Insert a bulb of the same type adequately.

  • Page 107: Rear-View Mirrors

    • Take out the glass of the license plate light (2). • Remove the bulb (3) and replace it with another of the same type. 04_42 Rear-view mirrors (04_43, 04_44) • Park the vehicle on its centre stand on safe and level ground. •...
  • Page 108 • Keep the screw (2) blocked and completely unscrew the nut (3). HANDLE PLASTIC AND PAINTED COMPONENTS WITH CARE, DO NOT SCRATCH OR SPOIL THEM. • Remove the rear-view mirror (4). CAUTION REPEAT THE PROCEDURE TO REMOVE THE OTHER MIRROR. AFTER REFITTING, ADJUST THE REAR-VIEW MIRRORS CORRECTLY AND TIGHTEN THE NUTS IN ORDER TO ENSURE STABILITY.

  • Page 109: Front And Rear Disc Brake

    Front and rear disc brake (04_45, 04_46, 04_47) CAUTION CHECK BRAKE PADS FOR WEAR MAINLY BEFORE EACH RIDE. 04_45 To perform a quick pad wear check: • Rest the vehicle on its stand. • Carry out a visual inspection of brake disc and pads as follows: - look from the back, for the front brake callipers (1);...

  • Page 110: Periods Of Inactivity

    If the friction material thickness (even of one front or rear pad) is reduced to a value of about 1.5 mm (0.06 in) (or even if one of the wear indicators is not very visible), contact an Official Aprilia Dealer to have all the calliper pads replaced. 04_47 Periods of inactivity (04_48) Take some measures to avoid the side effects of not using the scooter.

  • Page 111: Cleaning The Vehicle

    • Put the vehicle on the front stand (optional) and on the back stand (optional). • Cover the vehicle (do not use plastic or waterproof materials). After storage NOTE TAKE THE PLASTIC BAGS OFF THE EXHAUST PIPE OPENING. • Uncover and clean the vehicle. •...
  • Page 112 • Avoid parking the vehicle under trees. During some seasons, resins, fruits or leaves containing aggressive chemical substances that may damage the paintwork may fall from trees. • Clean the instrument panel with a soft, damp cloth. CAUTION BEFORE WASHING THE VEHICLE, COVER THE ENGINE AIR INTAKES AND THE EXHAUST PIPES.
  • Page 113 BEFORE APPLYING SILICON WAX POLISH. DO NOT POLISH MATT-PAINTED SURFACES WITH POLISHING PASTE. THE VEHICLE SHOULD NEVER BE WASHED IN DIRECT SUNLIGHT, ESPECIALLY DURING SUMMER, OR WITH THE BODYWORK STILL HOT AS THE CAR SHAMPOO CAN DAMAGE THE PAINT- WORK IF IT DRIES BEFORE BEING RINSED OFF. CAUTION 04_51 DO NOT USE WATER (OR LIQUIDS) AT TEMPERATURES OVER 40°C (104°F)

  • Page 114: Transport

    Transport (04_52) NOTE BEFORE TRANSPORTING THE VEHICLE, IT IS NECESSARY TO EMPTY THE FUEL TANK AND THE CARBURETTOR ADEQUATELY, CHECKING THAT THEY ARE DRY. DURING TRANSPORT, THE VEHICLE SHOULD BE UPRIGHT AND SECURELY 04_52 ANCHORED AND SHOULD HAVE THE FIRST GEAR ENGAGED SO AS TO AVOID POSSIBLE FUEL, OIL OR COOLANT LEAKS.

  • Page 115: Chain Backlash Adjustment

    TO AVOID RISK OF SEIZURE, LUBRICATE THE CHAIN ON A REGULAR BASIS. Chain backlash adjustment CAUTION TO ADJUST THE CHAIN BACKLASH, PLEASE CONTACT AN Official Aprilia Dealer. IF YOU ARE ADEQUATELY TRAINED AND EXPERIENCED, REFER TO THE INSTRUCTIONS IN THIS WORKSHOP BOOKLET AVAILABLE ALSO AT ANY DEALER.

  • Page 116: Chain Lubrication And Cleaning

    LUBRICATED AND GOOD OPERATING CONDITIONS RESTORED. IF REPAIR IS NOT POSSIBLE, CONTACT AN Official Aprilia Dealer TO HAVE IT REPLACED. Chain lubrication and cleaning Never wash the chain with high pressure air/water jets or steam jets or highly flam- mable solvents.

  • Page 117: Technical Data

    Mana GT ABS Chap. 05 Technical data...
  • Page 118 IMENSIONS Max. length 2180 mm (85.83 in) Max. width 800 mm (31.50 in) Max. height 1350 mm (53.15 in) (with the windscreen adjusted in the top position) Saddle height 810 mm (31.89 in) Wheelbase 1465 mm (57.68 in) Kerb weight (full fuel tank) 238 kg (524 lb) ENGINE Model...
  • Page 119 Dry sump system with separate oil tank Air filter With dry cartridge filter Cooling Forced-circulation coolant system. EARBOX Type aprilia sport gear with electrically- controlled variator, double mode: sequential and autodrive APACITY Fuel (reserve included) 16 l (3.52 UKgal; 4.23 USgal)
  • Page 120 Fuel reserve 3.3 l (0.73 UKgal; 0.87 USgal) engine oil 2.5 l (without oil filter change) (0.55 UKgal; 0.66 USgal) 2.6 l (with oil filter change) (0.57 UKgal; 0.69 USgal) Coolant 2.5 l (0.55 UK gal; 0.66 USgal) Seats Vehicle max. load (rider + 210 kg (463 lb) passenger + luggage) EAR RATIO...
  • Page 121 UEL SYSTEM Type Electronic injection (Multipoint) Throttle diameter 38 mm (1.50 in) Fuel Premium unleaded petrol, minimum octane rating 95 (NORM) and 85 (NOMM) HASSIS Type High strength steel tubular perimeter frame. Steering inclination angle 24° Trail 103 mm (4.05 in) USPENSIONS Front Upside-down...
  • Page 122 Rear Oscillating swingarm and adjustable hydraulic single shock absorber Wheel travel 120 mm (4.72 in) RAKES Front Double floating disc, Ø 320 mm (12.60 in), radially-mounted callipers with four plungers- two of them Ø 27 mm (1.06 in), 2 diam. 32.03 mm (1.26 in) and 4 pads Rear Ø...
  • Page 123 TYRES Tyre type (standard) DUNLOP SPORTMAX QUALIFIER - PIRELLI SCORPION SYNC Front 120/70 ZR17" (58W) Inflation pressure 1 passenger: 2.3 bar (230 kPa) (33.36 PSI) 2 passengers: 2.5 bar (250 kPa) (36.26 PSI) Rear 180/55 ZR17" (73W) Inflation pressure 1 passenger: 2.5 bar (250 kPa) (36.26 PSI) 2 passengers: 2.8 bar (280 kPa) (40.61 PSI)
  • Page 124 LECTRICAL SYSTEM Battery 12V - 12 Ah Main fuses 30A - 40A Secondary fuses 3A, 10A, 15A, 20A ABS fuses 20 A Alternator (permanent magnet 13.5 V - 450 W at 6000 rpm type) Electric Electric starter Ignition Electronic, inductive, high- efficiency, integrated with the injection system, with variable advance separate HV coil.
  • Page 125 Rear daylight running light / stop light Rpm indicator lighting Multifunction display lighting ARNING LIGHTS High beam light Right turn indicator Left turn indicator General warning Fuel reserve RPM 1 RPM 2 RPM 3 RPM 4...

  • Page 126: Kit Equipment

    Kit equipment (05_01, 05_02) To reach the tool kit it is necessary to: • Open the helmet compartment • Remove the cover (A). The tools supplied are: • Toolkit pouch (1); • One 8 - 10 mm (0.31 - 0.39 in) double open ended spanner (2); •...

  • Page 127: Programmed Maintenance

    Mana GT ABS Chap. 06 Programmed maintenance...

  • Page 128: Scheduled Maintenance Table

    Adequate maintenance is fundamental to ensure long-lasting, optimum operation and performance of your vehicle. To this end, Aprilia offers a set of checks and maintenance services (at the owner's expense), that are summarised in the table shown on the following page. Any minor faults must be reported without delay to an Authorised Aprilia Dealer or Sub-Deal- er without waiting until the next scheduled service to solve it.
  • Page 129 1000 K (621 Drive chain - Check and lubricate Transmission cables - Check, adjust and grease, or replace if necessary Diagnosis for engine control unit and transmission control unit - Check Brake discs - Check and clean, replace if necessary. General vehicle operation - Check Break pads - Check and replace if necessary Lights circuit - Check, adjust direction or replace if necessary...
  • Page 130 Battery - Check terminal tightening Driving pulley bulb ring nut - Check and restore tightening torque Control bushing - Grease 2000 (1243 VERY Break pads - Check and replace if necessary 10000 (6214 Engine oil - Change Engine oil filter - Replace Air filter - Clean Transmission air filter - Clean Final transmission (chain, crown and pinion) - Check and clean, adjust,...
  • Page 131 Break pads - Check and replace if necessary Lights circuit - Check, adjust direction or replace if necessary Brake fluid - Check, top-up or replace if necessary. Coolant - Check, top-up or change if necessary Tyres - Check and replace if necessary Tyre pressure - Adjust Bolts, nuts and screws tightening - Check and restore tightening torque Transmission gears and anti-vibration buffer - Check, check tightening,...
  • Page 132 Transmission air filter - Clean Air filter - Replace Final transmission (chain, crown and pinion) - Check and clean, adjust, grease or replace if necessary Transmission cables - Check, adjust and grease, or replace if necessary Steering bearings and steering clearance - Check and clean, adjust, grease or replace if necessary.
  • Page 133 Fork oil seal - Check and clean, replace if necessary Battery - Check terminal tightening Wheel bearings - Check and clean, adjust, grease or replace if necessary Transmission bolts, nuts and screws tightening - Check and restore tightening torque Driving pulley bulb ring nut - Check and restore tightening torque Control bushing - Grease 30000 (18641...
  • Page 134 Brake fluid - Check, top-up or replace if necessary. Throttle body - Clean and reset the self-adjustable parameters using a diagnosis instrument Parking brake calliper - Check and adjust if necessary Tappet clearance - Check and adjust Coolant - Check, top-up or change if necessary Tyres - Check and replace if necessary Tyre pressure - Adjust Bolts, nuts and screws tightening - Check and restore tightening torque...
  • Page 135 40000 (24855 Engine oil - Change Drive belt - Replacement Variator sliders - Replace Transmission air filter - Clean Air filter - Replace Final transmission (chain, crown and pinion) - Check and clean, adjust, grease or replace if necessary Transmission cables - Check, adjust and grease, or replace if necessary Steering bearings and steering clearance - Check and clean, adjust, grease or replace if necessary.
  • Page 136 Transmission gears and anti-vibration buffer - Check, check tightening, adjust and replace if necessary Suspensions and setting - Check and adjust if necessary Braking systems - Check Safety switches - Check Fork oil seal - Check and clean, replace if necessary Battery - Check terminal tightening Wheel bearings - Check and clean, adjust, grease or replace if necessary...
  • Page 137 Steering bearings and steering clearance - Check and clean, adjust, grease or replace if necessary. Diagnosis for engine control unit and transmission control unit - Check Brake discs - Check and clean, replace if necessary. General vehicle operation - Check Break pads - Check and replace if necessary Lights circuit - Check, adjust direction or replace if necessary Brake fluid - Check, top-up or replace if necessary.
  • Page 138 60000 (37282 Engine oil - Change Drive belt - Replacement Variator sliders - Replace Spark plug - Replace Transmission air filter - Clean Air filter - Replace Throttle body - Clean and reset the self-adjustable parameters using a diagnosis instrument Tappet clearance - Check and adjust Final transmission (chain, crown and pinion) - Replace Transmission cables - Check, adjust and grease, or replace if necessary...
  • Page 139 Bolts, nuts and screws tightening - Check and restore tightening torque Transmission gears and anti-vibration buffer - Check, check tightening, adjust and replace if necessary Suspensions and setting - Check and adjust if necessary Braking systems - Check Safety switches - Check Fork oil seal - Check and clean, replace if necessary Battery - Check terminal tightening Fuel pipes - Check and clean, replace if necessary...
  • Page 140 Final transmission (chain, crown and pinion) - Check and clean, adjust, grease or replace if necessary Transmission cables - Check, adjust and grease, or replace if necessary Steering bearings and steering clearance - Check and clean, adjust, grease or replace if necessary. Diagnosis for engine control unit and transmission control unit - Check Brake discs - Check and clean, replace if necessary.
  • Page 141 Transmission bolts, nuts and screws tightening - Check and restore tightening torque 80000 (49710 Engine oil - Change Drive belt - Replacement Variator sliders - Replace Spark plug - Replace Transmission air filter - Clean Air filter - Replace Tappet clearance - Check and adjust Final transmission (chain, crown and pinion) - Check and clean, adjust, grease or replace if necessary Transmission cables - Check, adjust and grease, or replace if necessary...
  • Page 142 Driving pulley bulb ring nut - Check and restore tightening torque Control bushing - Grease ECOMMENDED PRODUCTS Product Description Specifications ENI i-RIDE Aprilia Racing 5W-40 Engine oil Use top-branded oils that meet or exceed the requirements of JASO MA, MA2 - API SL - ACEA A3 specifications...
  • Page 143 Product Description Specifications AGIP ARNICA SA 32 Fork oil (Marzocchi) SAE 0W - ISO VG 32 AGIP FORK 5W Fork oil (Showa) SAE 5W FUCHS TITAN SAF 1091 Fork oil (Sachs) AGIP MP GREASE Black smooth textured lithium-calcium soap ISO L-X-BCHB 2 - DIN 51 825 KP2K-20 based grease containing EP (extreme pressure) additives with optimal water- repellent properties...

  • Page 145: Special Fittings

    Mana GT ABS Chap. 07 Special fittings...

  • Page 146: Accessories Index

    Accessories index • Side panniers • Case • Centre stand • Mudflap • Luggage rack...
  • Page 147 TABLE OF CONTENTS Horn: 37 Shock absorbers: 54 Spark plug: 88 ABS: 39 Disc brake: 109 Stand: 12, 69 Accessories: 146 Display: 21 Start-up: 39 Advanced functions: 30 Stop switch: 39 Identification: 46 Air filter: 91 Immobilizer: 43 Alarms: 22 Instrument panel: 19, 48 Engine oil: 10, 82–84 Engine stop: 39...
  • Page 148 The reliability of the vehicle also depends on its mechanical conditions. Checking the vehicle before riding it, its regular maintenance and the use of original Aprilia spare parts only are essential factors! For information on the nearest Official Dealer and/or Service Centre consult our website: www.aprilia.com...

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