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To Users, Thank you for purchasing SMC's Thermo-chiller (hereinafter referred to as the "product"). For safety and long life of the product, be sure to read this Operation Manual (hereinafter referred to as the "manual") and clearly understand the contents. ...
Preparation and wiring of power supply cable ..............3-12 3.3.4 Preparation and wiring of communication cable ............... 3-17 ................................. 3-24 IPING ........................ 3-25 IRCULATING LUID UPPLY Chapter 4 Starting the Product ............4-1 ............................. 4-1 EFORE TARTING ........................4-1 REPARATION FOR TART HRLE Series...
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Discharge pressure drop alarm (AL09) switching ............. 5-16 5.7.6 Threshold for discharge pressure drop alarm (AL09) setting ..........5-16 ......................5-17 OMMUNICATION ETTING 5.8.1 Communication setting menu .................... 5-17 5.8.2 Communication status display ................... 5-18 5.8.3 Operation mode switching ....................5-19 HRLE Series...
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Control, Inspection and Cleaning ........8-1 ..........8-1 UALITY ONTROL OF IRCULATING LUID AND ACILITY ATER ........................8-2 NSPECTION AND LEANING 8.2.1 Daily check .......................... 8-2 8.2.2 Monthly check ........................8-3 8.2.3 3-month inspections ......................8-4 8.2.4 6-month inspections ......................8-5 HRLE Series...
1.2 Before Reading this Manual This manual contains symbols to help identify important actions for when installing, operating, or maintaining the product. This symbol indicates actions that must be followed. This symbol indicates prohibited actions. 1.1Before using the product HRLE Series...
"Minor injury" This term describes injuries that do not need long-term treatment or hospitalization. (Anything else not included in "Serious injury".) 1.3 Hazards HRLE Series...
Hazards Inside Hot Surfaces Inside – See Hot Surface symbol Rotating Fan Inside – See Rotating Fan symbol Pressurized Sytem Inside – The product contains pressurised fluid systems. DO NOT operate the product without cover panels fitted. 1.3Hazards HRLE Series...
HRX-OM-Z002 Chapter 1 Safety Instructions 1.3.4 Locations of Hazard Labels There are various warning labels on the product to show the potential hazards. Fig. 1-1 Warning label position(1/2) Fig. 1-2 Warning label position(2/2) 1.3 Hazards HRLE Series...
2022 alphabetical order (i, o, y assigned for January and Z 2023 are small characters). for December (i, o, y are ↓ ↓ ↓ ↓ small characters). Fig. 1-3 Position of the product label 1.4Product Label HRLE Series...
Handling of circulating fluid Always use safety shoes, protective gloves, mask, apron, and eye protection when handling the circulating fluid. Operation Always use safety shoes, protective gloves, and a helmet when operating the product. 1.5 Safety Measures HRLE Series...
1.7.2 Disposal of the product The disposal of the product must be handled by a specialized industrial waste disposal agency in accordance with local laws and regulations. 1.6Emergency Measures HRLE Series...
1.8 Safety Data Sheet(SDS) If the safety data sheets of chemicals used in this product are needed, contact an SMC's sales distributor. Any chemicals used by the user must be accompanied by an SDS. 1.8 Safety Data Sheet(SDS) HRLE Series...
① Operation Manual (English 1 pc. / Japanese 1 pc.) Cable accessory ② 1 pc. *Use this function when using the communication function. Anchor brackets ③ 2 pcs. *The anchor bolts are not attached. 2.1Name of Each Part HRLE Series...
2.3 Operation Panel The operation display panel on the front of the product controls the basic operation of the product. (2)(3)(4)(5)(6) (11) (10) (13) (12) (14) (15) (16) (18) (17) Fig. 2-2 Operating panel 2.2 Function of Each Part HRLE Series...
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(16) Decreases the set value. [▲] key (17) Increases the set value. Press the [▼] and [▲] keys simultaneously. This will stop the alarm (18) [RESET] key Chapter 7.3 sound and turn OFF the "ALARM" light. 2.3Operation Panel HRLE Series...
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HRX-OM-Z002 Chapter 2 Names and Functions of Parts 2.3 Operation Panel HRLE Series...
When the product is carried by using a forklift, make sure that the fork does not damage the cover panel or piping port. Drain as much of the residual fluid from the piping as possible. The residual fluid may spill. 3.1Transport HRLE Series...
This is a heavy product. (Weight: About 140kg) Moving the Thermo-chiller by forklift or slinging should be done by licensed persons. Fork inserting position Fork inserting position Fig. 3-1 Fork inserting and slinging positions 3.1 Transport HRLE Series...
Release the caster lock and push the corner of the product. Do not grip the piping or the handles of the panel, as it may cause damage to the product. Corner Lock lever Fig. 3-2 Transportation using casters 3.1Transport HRLE Series...
C while the product is stored. (with no water or circulating fluid in the piping) Locations where the temperature does not change substantially. When water droplets form due to condensation, measures should be taken by the user. 3.2 Installation HRLE Series...
If the product is operated with insufficient air ventilation, the internal temperature can exceed 45 C, which can cause overloaded operation, which will affect the performance and life of the product. To prevent this, ensure that suitable ventilation is available (see below). 3.2Installation HRLE Series...
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Approximately 18 HRLE090-A-20/40-※ Installation environment specifications Sound noise HRLE090-A-20: 65 dB(A) HRLE090-A-40: 67 dB(A) * 1 m from the front surface, 1 m high from the floor, rated condition. 3.2 Installation HRLE Series...
Make sure there is enough space for ventilation of the product. Otherwise it may cause a lack of cooling capacity or stoppage of the product. Ensure there is enough space for maintenance. 800 mm or more 800 mm or more Fig. 3-3 Installation space 3.2Installation HRLE Series...
(four places in total). Refer to "9.3 Dimensions" for the dimensions for the positions of the anchor bolts. How to mount the product Move the product to the installation area. Lock all casters. Lock lever Fig. 3-4 Installation procedures 3.3 Installation Procedure HRLE Series...
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(Same parts on the opposite side) Fig. 3-5 Fixtures and holding screws Install anchor bolts on a level floor with the dimensions below. Fig. 3-6 Installation of anchor bolts Set the fixtures from the top of the anchor bolts. 3.3Installation Procedure HRLE Series...
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The fixtures are mounted to the front and rear surface of the product (2 places). 【Note】 SMC Foundations bolt set "IDF-AB500" (Stainless Steel M10 x 50 mm) is applicable. Please order separately. Fig. 3-7 Securing to the floor 3.3 Installation Procedure HRLE Series 3-10...
Supply a steady power supply which is not affected by surges or distortion. In particular, if the voltage rise rate (dv/dt) at zero crossing exceeds 40 V/200 μsec, it may cause a malfunction. Voltage = Voltage ratio Voltage rise rate on zero-cross point Time 3.3Installation Procedure HRLE Series 3-11...
Be sure to lock out and tag out the breaker of the facility power supply (user's power supply) before wirin. 3.3 Installation Procedure HRLE Series 3-12...
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14min 10min 6min 4min 2min 1min Min. 0.5s 0.2s 0.1s 0.05s 0.02s 0.01s 100 135 300 400 500 600 700 1000 1500 2000 3000 4000 Current (% of rated current) Operating characteristics of the breaker 3.3Installation Procedure HRLE Series 3-13...
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Fig. 3-8 Removal of power supply terminal cover Insert the power supply cable and ground cable through the power supply cable entry of the power supply terminal cover (cable accessory). Power supply cable entry Fig. 3-9 Power supply cable entry 3.3 Installation Procedure HRLE Series 3-14...
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HRX-OM-Z002 Chapter 3 Transport and Set Up Connect the power supply cable and ground wire as shown in the figure below. 【200V】 Fig. 3-10 Cable wiring (200V) 3.3Installation Procedure HRLE Series 3-15...
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HRX-OM-Z002 Chapter 3 Transport and Set Up 【400V の場合】 Fig. 3-11 Cable wiring (400V) 3.3 Installation Procedure HRLE Series 3-16...
Circulating fluid set temperature writing: Changes the circulating fluid set [Read] Reads the current temperature of the circulating fluid Reads the circulating fluid discharge pressure Reads alarm occurrence information Reads the status of this product 3.3Installation Procedure HRLE Series 3-17...
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COM of contact output signal 2 Output TEMP READY signal Contact output signal 3 Output (A contact) (normally open) COM of contact output signal 3 Output 24 VDC input Output 24 COM input Output 3.3 Installation Procedure HRLE Series 3-18...
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HRX-OM-Z002 Chapter 3 Transport and Set Up Fig. 3-12 Connector connection example 3.3Installation Procedure HRLE Series 3-19...
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Be sure to follow the wiring procedure shown below for connecting multiple thermo-chillers. Configuration of connection One thermo-chiller for one host computer, or multiple thermo-chillers for one host computer. (32 thermo-chillers can be connected at maximum.) 3.3 Installation Procedure HRLE Series 3-20...
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Both ends of the communication connection (the end nodes) need to be connected to the host computer. With or without the terminating resistor of this product can be set by the operation display panel. Refer to “5.8.5 Serial communication termination resistance switching”. 3.3Installation Procedure HRLE Series 3-21...
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【200V】 Insert the communication cable into the communication cable entry. Fig. 3-14 Wiring for cable communication (200V) 【400V】 Insert the communication cable into the communication cable entry. Fig. 3-15 Wiring for cable communication (400V) 3.3 Installation Procedure HRLE Series 3-22...
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Chapter 3 Transport and Set Up Turn on the breaker switch located on the back of the product. Fig. 3-16 Powered Attach the power supply terminal cover using 4 screws. Screw Fig. 3-17 Mounting of power supply terminal cover 3.3Installation Procedure HRLE Series 3-23...
Circulating fluid outlet port (CH1) 36 to 38 N・m 1.0 MPa or more Circulating fluid return port (CH2) Rc1/2 28 to 30 N・m 1.0 MPa or more Drain port Rc1/4 8 to 12 N・m 3.4 Piping HRLE Series 3-24...
Check that the drain port is closed with the valve to prevent the supplied circulating fluid from draining out. Supply recirculating fluid up to the "H" mark of the tank. Operation will stop when the fluid level falls lower than "L". 3.5Circulating Fluid Supply HRLE Series 3-25...
* When an alarm is generated, the alarm screen appears. The current circulating fluid temperature is displayed as PV on the digital display. The set circulating fluid temperature is displayed as SV on the digital display. Power supply switch Fig. 4-1 Power supply 4.1Before Starting HRLE Series...
The [RUN] light (green) turns ON and the product starts running. The circulating fluid discharge temperature (PV) is controlled at the set temperature (SV) ○⇒● Press Fig. 4-3 Starting the product If an alarm is generated, refer to "7.3 Troubleshooting". 4.3 Operation Start and Stop HRLE Series...
Confirm that no circulating fluid is discharged from the drain port. Confirm that the circulating fluid pressure is within the specification range. Confirm that the fluid level shown by the fluid level gauge is within the specification range. 4.4Check Items during Startup HRLE Series...
When below the minimum flow rate, Bypass Piping Set : HRL-BP001 is available. Please order separately. If the valve is located in the circulating fluid line, do not fully close the valve (flow rate: 0 L/min). The pump may get damaged. 4.5 Adjustment of Circulating Fluid Flow Rate HRLE Series...
DI filter by a solenoid valve by setting the Chapter 5.9 control menu * set value of the circulating fluid electrical conductivity and the hysteresis. *1:Displayed only when the Electric conductivity control function is enabled.Please use the optional accessory HRL-DI001. 5.1 List of Functions HRLE Series...
HRX-OM-Z002 Chapter 5 Display and Setting of Various Functions 5.2 Function 5.2.1 Key operations Fig. 5-1 Key operations (1/2)and Fig. 5-2 Key operations (2/2) show the key operations of the product. Fig. 5-1 Key operations (1/2) 5.2 Function HRLE Series...
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HRX-OM-Z002 Chapter 5 Display and Setting of Various Functions Fig. 5-2 Key operations (2/2) 5.2 Function HRLE Series...
0 to 60 Setting Chapter 5.6 Anti-freezing operation OFF/ON menu % Fan output upper limit 40.0 to 100.0 Electric conductivity function OFF/ON Reset the setting YES/NO Reset the accumulated operating YES/NO time of the dust-proof filter 5.2 Function HRLE Series...
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OFF detection time setting for 0~10 contact input 2 OFF/RUN/ RMT/FLT/ Switching the signal type of WRN/ALM/ contact output 1 RDY/FREZ/ SW1/SW2/ A.SEL Contact type switching of contact output Selective alarm setting for 1~66 contact output 5.2 Function HRLE Series...
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Reset the accumulated operating YES/NO time of the DI filter *1:Not displayed when Option P is set. *2:Displayed only when Option P is set. *3:Displayed only when the Electric conductivity control function is enabled. 5.2 Function HRLE Series...
After changing the value, set it by pressing the [SEL] button. * The setting blinks while it is being changed. * If the [SEL] button is not pressed, the value is set to the changed value after 3 seconds. 5.3 Main Menu HRLE Series...
After changing the value, set it by pressing the [SEL] button. * The setting blinks while it is being changed. * If the [SEL] button is not pressed, the value is set to the changed value after 3 seconds. 5.3 Main Menu HRLE Series...
The main display is shown when the alarm is reset. Alarm cancelled The main display is shown when the [MENU] button is pressed after an alarm has been generated. [MENU] The alarm menu is shown when the [MENU] button is pressed again. 5.4 Alarm Menu HRLE Series...
Displays the pressure on the lower pressure pressure side of the refrigerant circuit. Display the version of the software of this Software version product. *1:Displayed only when the Electric conductivity control function is enabled. 5.5 Monitor Menu HRLE Series 5-10...
Anti-freezing function setting Chapter 5.6.6 Fan output upper limit Chapter 5.6.7 Electric conductivity function setting Chapter 5.6.8 Reset the setting Chapter 5.6.9 Reset of the accumulated operating time of the Chapter 5.6.10 dust-proof filter 5.6 Setting Menu HRLE Series 5-11...
After changing the value, set it by pressing the [SEL] button. * The setting blinks while it is being changed. * If the [SEL] button is not pressed, the value is set to the changed value after 3 seconds. 5.6 Setting Menu HRLE Series 5-12...
After changing the value, set it by pressing the [SEL] key. * The setting blinks while it is being changed. * If the [SEL] button is not pressed, the value is set to the changed value after 3 seconds. 5.6 Setting Menu HRLE Series 5-13...
"0 hours". FILT and RST are displayed alternately. Select "YES" with the [▲] [▼] keys and press the [SEL] key to reset the set value. This then returns to NO automatically. 5.6 Setting Menu HRLE Series 5-14...
The initial value is "ON: Alarm sound enabled". OFF: Alarm sound disabled / ON: Alarm sound enabled Make a selection with the [▲] [▼] keys and press the [SEL] key to apply the setting. 5.7 Alarm Setting Menu HRLE Series 5-15...
After changing the value, set it by pressing the [SEL] key. * The setting blinks while it is being changed. * If the [SEL] button is not pressed, the value is set to the changed value after 3 seconds. 5.7 Alarm Setting Menu HRLE Series 5-16...
Switching the signal form of the 5.8.11 Chapter contact input 2 Contact type switching of contact 5.8.12 Chapter input 2 5.8.13 External switching for contact input 2 Chapter Delay time setting for contact input 2 5.8.14 Chapter 5.8 Communication Setting Menu HRLE Series 5-17...
LRC does not match in the ASCII settings. Mismatched communication settings(Baud Rate, parity, number of data bits, etc.)or 00XX very short message intervals from customer equipment. 0000 Bad wiring or no message sent from customer equipment. 5.8 Communication Setting Menu HRLE Series 5-18...
After changing the value, set it by pressing the [SEL] key. * The setting blinks while it is being changed. * If the [SEL] button is not pressed, the value is set to the changed value after 3 seconds. 5.8 Communication Setting Menu HRLE Series 5-19...
RUN: Operation (contact input 1 only) / SW: External switch signal STOP: Stop (contact input 2 only) ECO: Energy saving mode (contact input 2 only) Make a selection with the [▲] [▼] keys and press the [SEL] key to apply the setting. 5.8 Communication Setting Menu HRLE Series 5-20...
After changing the value, set it by pressing the [SEL] key. * The setting blinks while it is being changed. * If the [SEL] button is not pressed, the value is set to the changed value after 3 seconds. 5.8 Communication Setting Menu HRLE Series 5-21...
Invert the input signal and output. Outputs the input signal as it is. Pass through signal of the contact input 2 Invert the input signal and output. Selected alarm occurrence:close A.SEL Seleced alarm status signal Selected alarm occurrence:open 5.8 Communication Setting Menu HRLE Series 5-22...
After changing the value, set it by pressing the [SEL] key. * The setting blinks while it is being changed. * If the [SEL] button is not pressed, the value is set to the changed value after 3 seconds. 5.8 Communication Setting Menu HRLE Series 5-23...
Electric conductivity hysteresis setting Chapter 5.9.4 Threshold for Electric conductivity rise Chapter 5.9.5 alarm setting Accumulated operating time of the DI filter Chapter 5.9.6 Reset the accumulated operating time of Chapter 5.9.7 the DI filter 5.9 Electric conductivity Control Function HRLE Series 5-24...
* If the [SEL] button is not pressed, the value is set to the changed value after 3 seconds. For an image of the Electric conductivity control by hysteresis, please refer to "5.9 Electric conductivity Control Function". 5.9 Electric conductivity Control Function HRLE Series 5-25...
"0 hours". D.FIL and RST are displayed alternately. Select "YES" with the [▲] [▼] keys and press the [SEL] key to reset the set value. This then returns to NO automatically. 5.9 Electric conductivity Control Function HRLE Series 5-26...
During automatic operation, the pump does not stop operation even if the "RUN/STOP" key is pressed. To stop the pump, turn the power supply OFF or turn this function OFF. 5.10 Anti-freezing Function HRLE Series 5-27...
No copper-based materials are used in the wetted parts of the circulating fluid circuit. Wetted part materials are as follows. Stainless (Include heat exchanger brazing), SiC, Carbon, FKM, PP, PE, POM, PVC, PA, EPDM, PTFE. *Servieable conductivity: 0.4μS/cm or more. (Resistivity: 2.5MΩ・cm or less.) 6.1 Option List HRLE Series...
Fig. 6-1 Pump capacity diagram (standard product) す。 Model No.:HRLE090- ※ -20/40-P * This pump capacity is flow rate of CH1 when flow rate of CH2 is 2L/min. Fig. 6-2 Pump capacity diagram (Option P) す。 6.4 Option P [With inverter for pump] HRLE Series...
Alarm sound Blinks ○ ● * The [ ] light turns ON only when the "AL01 Low level in tank" alarm is generated. 7.1 Alarm Notification HRLE Series...
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[Example of display] When alarms are generated in the order of AL16, AL03, and AL02: The alarm code displayed on the operation panel is AL02, AL03 and AL16 are displayed by pressing the [SEL] key. 7.1 Alarm Notification HRLE Series...
Alarm sound stops Blinks ○ ● Press at the same time * The [ ] light turns ON only when the "AL01 Low level in tank" alarm is generated. 7.2 Alarm Sound Stop HRLE Series...
○ ● ○ Blinks and then turns OFF Press at the same time Turns ON and then OFF * The [ ] light turns ON only when the "AL01 Low level in tank" alarm is generated. 7.3 Troubleshooting HRLE Series...
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(Note 3) Occurs only when the Electric conductivity control function is enabled. (Note 4) Ooption C only. (Note 5) Ooption P only. (Note 6) Not generated for option C. (Note 7) Not generated for option P. 7.3 Troubleshooting HRLE Series...
Power supply switch OFF Fig. 7-1 Turn off Turn OFF the earth leakage breaker of the user's power supply. Remove the power supply terminal cover. Power supply terminal cover Screw Fig. 7-2 Removing the power supply terminal cover 7.3 Troubleshooting HRLE Series...
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Be sure to mount the power supply terminal cover before turning ON the breaker of the main power supply (the power supply of the user's facility), or it may cause an electric shock. 7.3 Troubleshooting HRLE Series...
ON. not turn ON when the Failure of the [RUN] light Replace the controller. [RUN/STOP] button is pressed. Failure of the [RUN/STOP] button Replace the controller. * Check the supply voltage with a tester. 7.4 Other Errors HRLE Series...
Replace the water in the tank once in every 3 months. Refer to section "8-2 Inspection and Cleaning" for regular inspection. 8.1 Quality Control of Circulating Fluid and Facility Water HRLE Series...
• There should be no abnormalities involving noise, Check the operating Operating condition vibration, smell, or generation of smoke. condition of the product. • There should be no active alarm signals. 8.2 Inspection and Cleaning HRLE Series...
A dust-proof filter is installed on the right side of the product. Raise the dust-proof filter as shown below. Care should be taken not to deform or scratch the air-cooled condenser (fins) while removing the filter. Fig. 8-1 Removal of the dust-proof filter 8.2 Inspection and Cleaning HRLE Series...
Replace the circulating fluid periodically depending on its condition. Circulating fluid to be supplied in the tank should satisfy the water quality specified in "Table 8-1 Water quality criteria for clear water (tap water)". 8.2 Inspection and Cleaning HRLE Series...
The leakage is 3 cc/hr or less. The recommend life time of the mechanical seal before needing replacement is 6000 to 8000 hours. Water leak inspection point Fig. 8-3 Check for water leakage from the pump 8.2 Inspection and Cleaning HRLE Series...
Table 8-5 Consumables Part No. Name Qty. Remarks IDF-S0535 Dust-proof filter 1 piece is used per unit HRG-S0211 Mechanical seal set 1 set is used per unit HRR-DF001 DI filter 1 piece is used per unit 8.3 Consumables HRLE Series...
If the actual flow rate is lower than this, install a bypass piping. (Note7) The anchor bolt fixing brackets(including four M8 bolts) are used for fixing to wooden skids when packaging the thermo-chiller. No anchor bolt is included. 9.1 Specifications HRLE Series...
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If the actual flow rate is lower than this, install a bypass piping. (Note7) The anchor bolt fixing brackets(including four M8 bolts) are used for fixing to wooden skids when packaging the thermo-chiller. No anchor bolt is included. (Note8) To be prepared by the user. 9.1 Specifications HRLE Series...
R410A (IPCC AR4 standard) Notes: 1. The product contains a greenhouse gas. 2. Refer to the product specifications for the type of refrigerant. 9.3 Dimensions (62) Unit : mm Dimensions Fig. 9-1 Dimensions 9.2 Refrigerant and GWP Value HRLE Series...
(The noise increases by about 3 dB(A) from the rated conditions.) * If you select option C, it is possible to power up the cooling capacity to the same capacity as the 60Hz area even in the 50Hz area. 9.4 Flow Diagram HRLE Series...
SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN, declares under its sole responsibility, that the following equipment: Thermo Chiller HRLE Series Serial No. ZT001 onwards Marked H is in conformity with relevant statutory regulations (including amendments) and has been demonstrated to fulfil the requirements with reference to the designated...
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SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN, declares under its sole responsibility, that the following equipment: Thermo Chiller HRLE Series Serial No. ZT001 onwards Marked H is in conformity with the relevant Union harmonisation legislation and has been demonstrated to fulfil the requirements with reference to the harmonised standard(s) or...
④ Expenses for replacement of parts other than those in this product, or for the supply of liquids ⑤ Inconvenience and loss due to product failure (such as telephone bills, compensation for workplace closure, and commercial losses) ⑥ Expenses and compensation not covered in "2. Scope of Warranty" HRLE Series Product Warranty 10-1...
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Repair shall be provided free of charge in accordance with the warranty period, preconditions and terms defined above. Therefore, a fee will be charged for repairs of failures after the end of the warranty period. Product Warranty HRLE Series 10-2...
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