SMC Networks HRLF200-A-40 Series Operation Manual
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SMC Networks HRLF200-A-40 Series Operation Manual

Thermo chiller
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DOC1041296
Installation･Operation
PRODUCT NAME
Thermo Chiller
MODEL / Series / Product Number
HRLF200-A
-40-
HRLF200-W
-40-

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Summary of Contents for SMC Networks HRLF200-A-40 Series

  • Page 1 DOC1041296 Installation･Operation PRODUCT NAME Thermo Chiller MODEL / Series / Product Number   HRLF200-A -40-   HRLF200-W -40-...
  • Page 2 To the users Thank you for purchasing SMC’s Thermo chiller (hereinafter referred to as the “product”). For safety and long life of the product, be sure to read this operation manual (hereinafter referred to as the “manual”) and clearly understand the contents. ●...

  • Page 3: Table Of Contents

    DOC1041296 Contents Contents Chapter 1 Safety Instructions ............1-1 Before Using the Product ..................1-1 Reading the Manual ....................1-1 Hazards ........................1-2 1.3.1 Level of hazards ........................1-2 1.3.2 Definition of “Serious injury” and “Minor injury” ..............1-2 1.3.3 Types of hazard labels ......................
  • Page 4 DOC1041296 Contents 3.3.9 RS-232C communication wiring ..................3-28 3.3.10 Ethernet Modbus/TCP Communication wiring ..............3-29 Piping ........................3-32 Circulating Fluid Supply ..................3-41 Chapter 4 Starting the Product ............4-1 Before Starting ......................4-1 Preparation for Start ....................4-2 4.2.1 Power supply ........................
  • Page 5 DOC1041296 Contents Other Errors ......................7-5 Chapter 8 Control, Inspection and Cleaning ........8-1 Water Quality Management ..................8-1 Inspection and Cleaning ..................8-3 8.2.1 Daily check ........................... 8-3 8.2.2 Monthly check ........................8-4 8.2.3 Inspection every 3 months ....................8-5 Operation Stop for an Extended Period of Time ...........
  • Page 6 DOC1041296 Contents HRLF Series...

  • Page 7: Chapter 1 Safety Instructions

    DOC1041296 Chapter 1 Safety Instructions Chapter 1 Safety Instructions Before using the product, be sure to read and understand all the important actions highlighted in this manual. 1.1 Before Using the Product ⚫ This "Safety" chapter describes the safety-related items that users should be aware of upon handling this system.

  • Page 8: Hazards

    DOC1041296 Chapter 1 Safety Instructions 1.3 Hazards 1.3.1 Level of hazards The instructions given in this manual aim to assure the safe and correct operation of the product, and to prevent injury of operators or damage to the product. These instructions are grouped into three categories, Danger, Warning and Caution, which indicate the level of hazard, damage and also the degree of emergency.

  • Page 9: Types Of Hazard Labels

    DOC1041296 Chapter 1 Safety Instructions 1.3.3 Types of hazard labels The product has various potential hazards and they are marked with warning labels. Be sure to read this section before starting any work on the product. ◼ Warning related to electricity This symbol stands for a possible risk of electric shock.
  • Page 10 DOC1041296 Chapter 1 Safety Instructions ◼ Labels of Fire Hazard Fire Hazard This product uses a flammable refrigerant (R454C). Follow the contents of this fire warning label and safety precautions and handling instructions. ◼ Warning related to other general dangers This symbol stands for a multiplex danger.

  • Page 11: Locations Of Hazard Labels

    DOC1041296 Chapter 1 Safety Instructions 1.3.4 Locations of Hazard Labels There are various warning labels on the product to show the potential hazards. Fig. 1-1 Warning label position Fig. Warning label position HRLF Series 1.3 Hazards...

  • Page 12: Product Label

    DOC1041296 Chapter 1 Safety Instructions 1.4 Product Label Information about the product, such as Serial No. and Model No. can be found on the product label. This information is needed when contacting an SMC sales distributor. Model number Serial number Kind and amount of refrigerant How to see the serial number C U 001 （JUL.

  • Page 13: Safety Measures

    DOC1041296 Chapter 1 Safety Instructions 1.5 Safety Measures 1.5.1 Safety instructions for use Follow the instructions below when using the product. Failure to follow the instructions may cause an accident and injury. ⚫ Read and understand this manual carefully before using the product. ⚫...
  • Page 14 DOC1041296 Chapter 1 Safety Instructions 1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications. Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results.

  • Page 15: Personal Protective Equipment

    DOC1041296 Chapter 1 Safety Instructions 1.5.2 Personal protective equipment This manual specifies personal protective equipment for each work. ◼ Transport, Installing and Uninstalling Always use safety shoes, gloves and head protection when transporting, installing or uninstalling the product. ◼ Handling of circulating fluid Always use safety shoes, gloves, mask, apron and eye protection when handling the circulating fluid.

  • Page 16: Waste Disposal

    DOC1041296 Chapter 1 Safety Instructions 1.7 Waste Disposal 1.7.1 Disposal of refrigerant and compressor oil The product uses hydro fluorocarbon type refrigerant (HFC) and compressor oil. Comply with the laws and regulations in each country for the disposal of refrigerant and compressor oil.

  • Page 17: Safety Data Sheet（Sds

    DOC1041296 Chapter 1 Safety Instructions 1.8 Safety Data Sheet（SDS） If the safety data sheets of chemicals used in this product are needed, contact an SMC's sales distributor. Any chemicals used by the user must be accompanied by an SDS. （ ）...
  • Page 18 DOC1041296 Chapter 1 Safety Instructions （ ） 1.8 Safety Data Sheet HRLF Series 1-12...

  • Page 19: Chapter 2 Name And Function Of Parts

    DOC1041296 Chapter 2 Name and Function of Parts Chapter 2 Name and Function of Parts 2.1 Model Number of Product The product can be ordered with the model number configured as shown below. The product needs to be handled in different ways, depending on the part number.
  • Page 20 DOC1041296 Chapter 2 Name and Function of Parts HRLF ①Cooling capacity 21.5 kw 1 kw ②Cooling method Water-cooled refrigeration ③Piping thread type G (Rc-G thread adapter set is included) NPT (Rc-NPT thread adapter set is included) ④Power supply 3phase AC380-415V(50Hz) 3phase AC380-480V(60Hz) ⑤Option CH2 Electric conductivity control...

  • Page 21: Name And Function Of Parts

    DOC1041296 Chapter 2 Name and Function of Parts 2.2 Name and Function of Parts 2.2.1 HRLF200-A-40 (Air-cooled type) Fig. 2-2 Names of the parts 2.2.1 HRLF200-W-40 (Water-cooled type) Fig. 2-2 Names of the parts HRLF Series 2.2 Name and Function of Parts...
  • Page 22 DOC1041296 Chapter 2 Name and Function of Parts Table 2.2-1 Accessory list 2 pcs. Operation Manual (English 1 pc./Japanese 1 pc.) Particle filter set (for CH1) 1 1 set Particle filter set (for CH2) 1 1 set For HRLF200-A/WF- 1 set G thread adapter set For HRLF200-A/WN-...

  • Page 23: Function Of Parts

    DOC1041296 Chapter 2 Name and Function of Parts 2.3 Function of Parts The function of parts is as follows. Table 2.3-1 Function of parts Name Function Operational settings for the product. Example: Run and stop product. Touch panel Performance setting Indicates the circulating fluid level of the tank.
  • Page 24 DOC1041296 Chapter 2 Name and Function of Parts 2.3 Function of Parts HRLF Series...

  • Page 25: Chapter 3 Transport And Setting Up

    DOC1041296 Chapter 3 Transport and Setting Up Chapter 3 Transport and Setting Up ⚫ Only persons who have sufficient knowledge and experience about the product and system are allowed to transport and set up the product. ⚫ Especially pay attention to personal safety. 3.1 Transport The product is heavy and is potentially dangerous during transportation.

  • Page 26: Transportation Using Forklift And Hanging

    DOC1041296 Chapter 3 Transport and Setting Up 3.1.1 Transportation using forklift and hanging This is a heavy product. (Refer to Table 3.1-1 Weight of the product ) Moving by forklift and slinging should be done by persons who have the licenses. Position to hang 60°or less Fork inserting position...

  • Page 27: Transportation Using Casters

    DOC1041296 Chapter 3 Transport and Setting Up 3.1.2 Transportation using casters This is a heavy product. (Refer to Table 3.1-1 Weight of the product). Moving the product by casters should be done by 2 persons or more. Raise the adjuster feet and push the corners of the product when moving the product using the casters.

  • Page 28: Installation

    DOC1041296 Chapter 3 Transport and Setting Up 3.2 Installation ⚫ Do not set up the product in exposed locations where there is a risk offlammable gas. Should any flammable gas remain around the product, the product may cause a fire. ⚫...

  • Page 29: Environment

    DOC1041296 Chapter 3 Transport and Setting Up 3.2.1 Environment The product must not be operated, installed, stored or transported in the following conditions. Potential malfunction or damage to the product may occur if these instructions are disregarded. This product is not designed for clean room usage. The pump and ventilating fan inside the product generate particles.
  • Page 30 DOC1041296 Chapter 3 Transport and Setting Up ◼ Thermo-chiller installation at high altitude of 1000 meters or more Due to the lower air density, the heat radiation efficiencies of the devices in the product will be lower at an altitude of 1000m or higher. For this reason, the maximum ambient temperature for the thermo-chiller operation and the cooling capacity will be reduced.

  • Page 31: Location

    DOC1041296 Chapter 3 Transport and Setting Up 3.2.2 Location ⚫ Do not install in a location which can be subjected to any of the conditions in “3.2.1 Environment”. Radiates heat from the air vent of the cooling fan. If the product is operated with insufficient air ventilation, the internal temperature can exceed 45 C, which can cause and affect the performance and life of the product.
  • Page 32 DOC1041296 Chapter 3 Transport and Setting Up The water cooled product radiates heat to the facility water. It is necessary to supply the facility water. Please prepare the facility water system that satisfies the heat radiation and the facility water specifications below.

  • Page 33: Installation And Maintenance Space

    DOC1041296 Chapter 3 Transport and Setting Up 3.2.3 Installation and maintenance space It is recommended to keep the space around the product shown in Fig. Have enough space for product ventilation. Otherwise, it may cause a lack of cooling capacity or/and stoppage of the product. Ensure there is enough space for maintenance.

  • Page 34: Installation

    DOC1041296 Chapter 3 Transport and Setting Up 3.3 Installation 3.3.1 Installation Install the product on a vibration free level floor. Prepare the M10 anchor bolts suitable for the material of the floor that the product will be installed on. Drive the anchor bolts in at least two places on the product’s left and right sides (four places in total).
  • Page 35 DOC1041296 Chapter 3 Transport and Setting Up ◼ Use the adjuster foot Install the product on a vibration free level floor. Be sure to use the adjuster foot to install on the floor. The adjuster foot is not earthquake-proof. If necessary make an earthquake- resistant measure on the customer side.

  • Page 36: Electrical Wiring

    DOC1041296 Chapter 3 Transport and Setting Up 3.3.2 Electrical wiring ⚫ Do not modify the internal electrical wiring of the product. Incorrect wiring may cause an electric shock or fire. Also, modifying the internal wiring will void the product’s warranty. ⚫...
  • Page 37 DOC1041296 Chapter 3 Transport and Setting Up ◼ Power supply specifications, power supply cable and earth leakage breaker Prepare the power supply shown in the following table. For the connection between the product and power supply, use the power supply cable and earth leakage breaker shown below.

  • Page 38: Preparation And Wiring Of Power Supply Cable

    DOC1041296 Chapter 3 Transport and Setting Up 3.3.3 Preparation and wiring of power supply cable ⚫ The electrical facilities should be installed and wired in accordance with local laws and regulations of each country and by a person who has knowledge and experience. ⚫...
  • Page 39 DOC1041296 Chapter 3 Transport and Setting Up A breaker that has the operating characteristic below is installed. Please use a breaker that has the same or longer operating time as/than this for the customer side (upstream side). If it has a shorter operating time, there is a possibility of accidental breaker trip due to the internal motors’...
  • Page 40 DOC1041296 Chapter 3 Transport and Setting Up ⚫ Preparation for operation Remove four screws to remove the front panel for the electrical unit. Front panel for the Note: Turn off the earth leakage breaker. electrical unit The front panel of the electrical unit cannot be removed without turning off the breaker.
  • Page 41 DOC1041296 Chapter 3 Transport and Setting Up Hold the handle and pull up the front panel of the electrical unit, and remove it. Handle Handle Fig. 3-8 Remove the front panel for the electrical unit Loosen the power cable outlet cap and insert the power cable. power supply cable View A Fig.
  • Page 42 DOC1041296 Chapter 3 Transport and Setting Up Connect the power supply cable and the ground cable as shown in the figure below. View A power supply cable Fig. 3-10 Wiring of power supply cable * Connect an over current protection to the power cable connected to the equipment to avoid hazard. 3.3 Installation HRLF Series 3-18...

  • Page 43: Contact Input/Output Communication Wiring

    DOC1041296 Chapter 3 Transport and Setting Up 3.3.4 Contact input/output communication wiring Be sure to lock out and tag out the breaker of the facility power supply (the user’s machine power supply) before wiring. ⚫ Use the connectors specified. ⚫ The capacity of the output contact of the product is limited.
  • Page 44 DOC1041296 Chapter 3 Transport and Setting Up Table 3.3-3 Contact input/output/ analog output communication specification Item Specification Electrical isolation Photocoupler Rated input DC24V voltage ・Run/Stop signal Contact ・External switch signal Operating voltage DC21.6V to 26.4V input ・Operation mode request signal range 1,2,3 signal...
  • Page 45 DOC1041296 Chapter 3 Transport and Setting Up Table 3.3-4 Contact input/output communicatin /Analog output pin number Application Division Default setting DC24V output － Output DC24V input － Input Contact input signal 1 Run/Stop 1 Input Contact input signal 3 Operation mode request signal (fix )2 Input Contact output signal 6 OFF1...
  • Page 46 DOC1041296 Chapter 3 Transport and Setting Up When using this product's power supply, connect pin 1 to pin 2 and the COM side of each contact input signal to pin 14. This product side Customer system side DC +24V(output) DC24V DC +24V(input) EXT DC24V Power...

  • Page 47: Wiring Of The Run/Stop Signal Input

    DOC1041296 Chapter 3 Transport and Setting Up 3.3.5 Wiring of the Run/Stop signal input This product can be remotely controlled by the contact signal. This chapter illustrates examples of wiring. To enable Run / Stop signal input, set the operation mode to "DIO mode" after wiring.
  • Page 48 DOC1041296 Chapter 3 Transport and Setting Up Wire the contact input / output signal connector as follows and connect it to this product. (This is a wiring example.) D sub 25 female pin (socket) type Note: Prepare a cable tie. Fasten the signal cable to the mount on the base with the cable tie.

  • Page 49: Wiring Of The Contact Output Signal

    DOC1041296 Chapter 3 Transport and Setting Up 3.3.6 Wiring of the contact output signal Contact output signals are the signals that output the status of this product. Contact specification of each signal output is shown below. Be sure to turn OFF the breaker of the facility power supply (the user's machine power supply) before wiring.

  • Page 50: Wiring Of Analog Output Signal

    DOC1041296 Chapter 3 Transport and Setting Up 3.3.7 Wiring of analog output signal This product can send output analog signals. Be sure to turn OFF the breaker of the facility power supply (the user's machine power supply) before wiring. The analog output signal and the factory settings are as follows: The signal content can be selected from four types.
  • Page 51 DOC1041296 Chapter 3 Transport and Setting Up Dsub 9 female pin (socket) type Fig. 3-13 RS-485 communication wiring ◼ Wiring of the interface communication cable Be sure to turn OFF the breaker of the facility power supply (the user's machine power supply) before wiring. HRLF Series 3.3 Installation 3-27...

  • Page 52: Rs-232C Communication Wiring

    DOC1041296 Chapter 3 Transport and Setting Up ⚫ Connecting to PC RS-485 cannot be directly connected to a normal PC. Use a RS-232C/RS485 converter which is available on the market. Be sure to follow the wiring procedure shown below for connecting multiple thermo-chillers. ⚫...

  • Page 53: Ethernet Modbus/Tcp Communication Wiring

    DOC1041296 Chapter 3 Transport and Setting Up ◼ Wiring of communication cable Be sure to turn OFF the breaker of the facility power supply (the user's machine power supply) before wiring. Be sure to wire as shown in the figure below. ⚫...
  • Page 54 DOC1041296 Chapter 3 Transport and Setting Up ◼ Ethernet Modbus/TCP communication connector The following connector is used for this product as Ethernet Modbus / TCP communication connector. Please prepare suitable mating connector. Table 3.3-9 Ethernet Modbus / TCP communication connector Connector specification (this product side) RJ45 RJ45...
  • Page 55 DOC1041296 Chapter 3 Transport and Setting Up ◼ Wiring of communication cable ⚫ Configuration The figure below shows the connection with the user's equipment(client). user's equipment This product client server • Connect the user's equipment (client) and this product (server) via a hub. Cable, connector, hub, please use the one that satisfies the standards of IEEE802.3 10BASE-T / 100BASE-TX.

  • Page 56: Piping

    DOC1041296 Chapter 3 Transport and Setting Up 3.4 Piping ⚫ Connect piping firmly. Incorrect piping might cause leakage of supplied or drained fluid to surrounding area and facility. ⚫ Use caution not to allow dust and foreign matter to enter the water circuit, etc.
  • Page 57 DOC1041296 Chapter 3 Transport and Setting Up ◼ Piping port size Table 3.4-1 Piping port size Recommended Recommended Description Port size tightening piping torque specifications union 1” 178 to 185N・m － Chiller side Circulating fluid 1.0MPa outlet port Rc1 1 36 to 38N・m Filter side or more...
  • Page 58 DOC1041296 Chapter 3 Transport and Setting Up ■ Installation of the particle filter . The attach accessory particle filter must be installed. Wrap seal tape around the nipple (1”) of the CH1 particle filter set, and connect the union (1”) to the CH1 circulating fluid outlet. (Recommended tightening torque ：36 to 38N・m) Nipple (1”)
  • Page 59 DOC1041296 Chapter 3 Transport and Setting Up Attach the CH1 filter bracket. Filter tapping screw CH1 filter bracket Recommended tightening torque ：8.4N・m) Panel screw Recommended tightening torque ：3.0N・m) Fig. 3-18 CH1 side Installation of filter bracket. Wrap seal tape around the nipple (1/2”) of the CH2 particle filter set, and connect the union (1/2”) to the CH2 circulating fluid outlet.
  • Page 60 DOC1041296 Chapter 3 Transport and Setting Up Attach the CH2 particle filter. Insert the gasket (1/2”) and install it. (Recommended tightening torque：64 to 70N・m) CH2 particle filter Gasket (1/2”） Fig. 3-20 CH2 side Installation of particle filter Attach the CH2 filter bracket. Panel screw Recommended tightening Filter tapping screw...
  • Page 61 DOC1041296 Chapter 3 Transport and Setting Up ■ Installation of the particle filter element Remove the filter case using the maintenance handle. Maintenance handle white Accessory ) Filter case Fig. 3-22 CH1 particle filter case removal Maintenance handle black Accessory ) Filter case Fig.
  • Page 62 DOC1041296 Chapter 3 Transport and Setting Up Insert the element and mount the filter case. Attach the filter case by hand tighten. ⚫ Mounting of the case should be performed by hand-tighten. When the case is tightened excessively by tools or handle, the case might crack or be damaged.
  • Page 63 DOC1041296 Chapter 3 Transport and Setting Up Hold the ball valve. Fig. 3-25 Connection to the drain port Without using a wrench to hold the drain port’s ball valve, the ball valve may rotate. This could cause fluid leakage and/or product malfunction.
  • Page 64 DOC1041296 Chapter 3 Transport and Setting Up ◼ Recommended piping circuit User's equipment Thermo-chiller Circulating fluid outlet Optical systems Circulating fluid return port Circulating fluid outlet for Laser source Circulating fluid return port For water-cooled type Facility water inlet Facility water equipment Facility water outlet...

  • Page 65: Circulating Fluid Supply

    DOC1041296 Chapter 3 Transport and Setting Up 3.5 Circulating Fluid Supply Ensure that the power source and the power supply of the product is turned off. Check the drain port is valve to prevent the supplied circulating fluid from draining out. Open the circulating fluid supply port by turning it counterclockwise, and fill the circulating fluid within the range from LOW to HIGH shown on the level gauge.
  • Page 66 DOC1041296 Chapter 3 Transport and Setting Up ⚫ When tap water is used, refer to “8.1Water Quality Management”. ⚫ When deionized water is used, the conductivity should be 1.0 μS/cm or higher (Electrical resistivity: 1 MΩ･cm or lower). ⚫ Confirm that the fluid level is between “HIGH” and “LOW” level of the fluid level gauge.

  • Page 67: Chapter 4 Starting The Product

    DOC1041296 Chapter 4 Starting the Product Chapter 4 Starting the Product Only people who have sufficient knowledge and experience about the product and its accessories are allowed to start and stop the product. 4.1 Before Starting Check the following points before starting the product. ◼...

  • Page 68: Preparation For Start

    DOC1041296 Chapter 4 Starting the Product 4.2 Preparation for Start 4.2.1 Power supply Turn ON the facility power supply breaker. Turn ON the breaker handle. If the product is powered on properly, the touch panel of the product operates as follows.

  • Page 69: Operation Screen (Home Screen)

    DOC1041296 Chapter 4 Starting the Product 4.2.2 Operation screen (home screen) Items displayed on the home screen are listed in Table 4.2-1 Items displayed on the home screen. Refer to Chapter 5 Display and Setting of Various Functions for details. (10) (11) (15)

  • Page 70: Preparation Of The Circulating Fluid Supply To The User's Equipment

    DOC1041296 Chapter 4 Starting the Product 4.3 Preparation of the Circulating Fluid Supply to the User's Equipment Circulating fluid is only supplied to the product at the time of installation of the thermo-chiller. If the operation starts under this condition, the circulating fluid inside of the product is supplied to user’s device and the piping.
  • Page 71 DOC1041296 Chapter 4 Starting the Product Touch [ (menu key)]to display the menu. When [ ] button is pressed, the home screen will be displayed. Touch Alarm menu screen Press Menu Home screen Fig. 4-7 Screen change from alarm menu to home screen HRLF Series 4.2 Preparation for Start...

  • Page 72: Operation Start And Stop

    DOC1041296 Chapter 4 Starting the Product Repeat the procedures 1–3 until the fluid level of the product stops dropping. [Tips] While the low tank fluid level alarm (AL02/AL04) is still on (without turning off the alarm), the home screen can be displayed to carry out independent pump operation.

  • Page 73: Setting Of The Pump Operation Mode

    DOC1041296 Chapter 4 Starting the Product 4.4.2 Setting of the pump operation mode Pump operation mode is set in the pressure control mode by default. Refer to “Pump operation mode” (P.5-32) for setting. [By default] Pressure control mode ・ CH1: The pump output (rotation) is controlled to maintain the circulating fluid discharge pressure at below.

  • Page 74: Stopping The Product

    DOC1041296 Chapter 4 Starting the Product 4.4.4 Stopping the product Press [ ] button on the home screen. CH1 and CH2 stop running. The operating condition display switches from [ ] to [ ] and flashes during the stop preparation period. ] display turns on when it has stops running.

  • Page 75: Check Items During Startup

    DOC1041296 Chapter 4 Starting the Product 4.5 Check Items during Startup Check the following items after starting the product. If abnormality is detected, press [ ] key and turn OFF the facility power supply (power supply of the user’s equipment) breaker. ⚫...
  • Page 76 DOC1041296 Chapter 4 Starting the Product 4.4 Operation Start and Stop HRLF Series 4-10...

  • Page 77: Chapter 5 Display And Setting Of Various Functions

    DOC1041296 Chapter 5 Display and Setting of Various Functions Chapter 5 Display and Setting of Various Functions Thoroughly read and understand this manual before changing settings. 5.1 Basic Operation 5.1.1 Touch panel The basic operations of the product are controlled by the touch panel on the front of the product.

  • Page 78: Basic Operating Instructions

    DOC1041296 Chapter 5 Display and Setting of Various Functions 5.1.2 Basic operating instructions Basic operating instructions for the touch panel of the product are described below. After turning on the power, the startup screen appears on the display and changes to the home screen.
  • Page 79 DOC1041296 Chapter 5 Display and Setting of Various Functions Touch the value in orange to display numeric keys to enter a value. Enter a set value. Value shown in Numeric key Touch this mark Enter a value orange Example of an orange “Value” Example of numeric keys HRLF Series 5.1 Basic Operation...

  • Page 80: Flow Chart Of The Operation Screen

    DOC1041296 Chapter 5 Display and Setting of Various Functions 5.2 Flow Chart of the Operation Screen 5.2.1 Flow Chart of the Operation Screen Flow chart of operation screens (touch panels) of the product are shown in from Fig.5-2 Flow chart of operation screen (1/3) to Fig.5-4 Flow chart of operation screen (3/3).
  • Page 81 DOC1041296 Chapter 5 Display and Setting of Various Functions 5. Check operation time screen Reset operation time Reset operation time 5. Check operation time screen1 37. Check operation time screen2 6. Software version screen 6. Software version and type screen 7.
  • Page 82 DOC1041296 Chapter 5 Display and Setting of Various Functions 9. Function setting screen 31. Data reset screen 9. Function setting screen 26. KEY-LOCK 27. Continuing 28. Spare screen 29. Ambient temperature 30. TEMP OUT function START-UP operating method pump operation for extension alarm(AL35) setting screen...

  • Page 83: List Of Functions

    DOC1041296 Chapter 5 Display and Setting of Various Functions 5.3 List of Functions Function of the product can be set as shown in Table 5.3-1 List of functions. Table 5.3-1 List of functions Reference Classification Function Outline page Allows change of the set circulating fluid temperature. Temperature setting Temperature display Displays the circulating fluid temperature.

  • Page 84: Description Of The Screen

    DOC1041296 Chapter 5 Display and Setting of Various Functions 5.4 Description of the Screen 5.4.1 Home screen Items displayed on the home screen and setting items are shown in Table 5.4-1 List of check items in inspection monitor menu. (10) (11) (12) (13)
  • Page 85 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Menu key Touch [ ] (menu) key to display the menu. The “Menu” is closed [Menu] key [Menu] key Touch this mark when it is pressed. Buttons to change the screen Press Menu Home screen...
  • Page 86 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Current circulating fluid temperature [PV] Display the current circulating fluid temperature of CH1 and CH2. Current circulating fluid Current circulating fluid temperature of CH1 temperature of CH2 Current circulating fluid temperature ・Circulating fluid set temperature [SP] Display the circulating fluid set temperature of CH1 and CH2.
  • Page 87 DOC1041296 Chapter 5 Display and Setting of Various Functions In the case of out of the setting range, and displays an error message. Set temperature error ・Circulating fluid discharge pressure [Press PV] Display the circulating fluid discharge pressure of CH1 and CH2. CH2 circulating fluid CH1 circulating fluid discharge pressure...
  • Page 88 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Independent pump operation [Pump] The pump operates independently while [ ] or [ ] button is pressed. The pump operates independently while the button is pressed Independent pump operation ・Operation mode [MODE] Display the current run mode.
  • Page 89 DOC1041296 Chapter 5 Display and Setting of Various Functions ・RUN/STOP display Indicates whether the product is running or has stopped running. During operation Stopped Run/stop status display ・Run/stop operation Run/Stop the product. Press [ ] button when the product has stopped running to display “Operation check screen”.

  • Page 90: Menu

    DOC1041296 Chapter 5 Display and Setting of Various Functions 5.4.2 Menu ] (menu) key is located upper left on the applicable screen. Touch [ ] key to display the menu. Go to the applicable setting screen from the menu. The menu is closed when [ ] key is touched while the menu is displayed.
  • Page 91 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-2 Screen display of status screen Item Explanation number Current circulating fluid Displays the current temperature of the temperature circulating fluid outlet port. Circulating fluid discharge Displays the circulating fluid pressure discharge pressure.

  • Page 92: Information Screen

    DOC1041296 Chapter 5 Display and Setting of Various Functions 5.4.4 Information screen Information screen is displayed when [ ] button on the menu is pressed. The “Informationˮ screen has the following functions: ・To show the content of currently activated “Alarms”. ・Displays the content of currently issued “Maintenance reminders”.
  • Page 93 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Alarm reset After eliminating the cause of the alarm, press [ ] button to cancel the alarm. When the alarm is turned off, alarm names disappear from the “Information” screen. Alarm name Press Information screen Information screen...
  • Page 94 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Alarm log record Previously activated “Alarm contents” are displayed if [ ] button is pressed. A maximum of 300 records can be displayed. The date and time of an alarm are displayed if the alarm is touched on the “Alarm history”...
  • Page 95 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Display of alarm/maintenance reminder The “Alarm” and “Maintenance reminder” on the “Information” screen can each be individually displayed. Press Button Description Displays both alarm and maintenance reminder. Displays alarm only. Displays maintenance reminder only. By default: It is set to “Alarm Maint.”...

  • Page 96: Check Operation Time Screen And Maintenance Reminder

    DOC1041296 Chapter 5 Display and Setting of Various Functions 5.4.5 Check operation time screen and maintenance reminder The “Check operation time” screen is displayed if [ ] button on the menu is pressed. Screen display and function of the “Check operation time” screen are shown in Table 5.4-3 Screen display of check operation time screen.
  • Page 97 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-3 Screen display of check operation time screen Indication Item/replacement cycle Explanation Operating time Displays the operating time for CH1 pump. Pump CH1 Displays the recommended replacement 20000 hour cycle for CH1 pump. Operating time Displays the operating time for CH2 pump.
  • Page 98 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Setting the usage time of DI filter The replacement period (usage time) for a DI filter can be set. “Maintenance reminderˮ is always issued when the filter reaches the specified time. Touch the numeric section of DI filter to set the time of use.

  • Page 99: Software Version Screen

    DOC1041296 Chapter 5 Display and Setting of Various Functions 5.4.6 Software version screen “Software version” screen is displayed if [ ] button on the menu is pressed. The software number and version number are displayed. Press Menu Software version screen 5.4.7 CH1 setting screen A screen for shifting to the following setting screens is displayed if...
  • Page 100 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Temperature rise/drop alarm (AL10/AL11) An alarm can be activated when the current temperature of circulating fluid rises/drops outside of the setting range. This function is OFF (deactivated) by default. The following two types of alarm can be set on the “Temperature rise/drop alarm setting” screen: •...
  • Page 101 DOC1041296 Chapter 5 Display and Setting of Various Functions ■ About alarm monitoring timing If [ ] is selected as (3) “Monitor Timing” alarm monitoring condition, [ ]and ]can be additionally selected. [ ]is a function to start alarm monitoring when the circulating fluid temperature rises/drops within the alarm setting temperature range in the time period specified by (4) “Start Time”...
  • Page 102 DOC1041296 Chapter 5 Display and Setting of Various Functions Status (1): Start operation of the chiller. Monitoring of “AL11” starts since the temperature is 18ºC or higher which is the value set for “AL11.” Status (2): Monitoring of “AL10” starts since the temperature falls below 22ºC, which is the value set for“AL10.”...
  • Page 103 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-5 TEMP READY signal setting Indication Item Setting and selection Setting range Sets the upper +0.1 ºC to +10.0 ºC [High] temperature limit for  +1.0 ºC Upper/lower circulating fluid SP. High/ temperature Sets the lower...
  • Page 104 DOC1041296 Chapter 5 Display and Setting of Various Functions Operation Chiller Stop 1000sec Circulating fluid temperature 200sec 100sec “High” Upper Temperature limit C Circulating fluid set temperature 20ºC “Low” Lower temperature limit C TEMP READY signal TEMP READY Alarm (AL12) monitoring Generate TEMP...
  • Page 105 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Offset (TEMP OFFSET) function The circulating fluid temperature can be offset. Refer to ■ About offset function (P.5–29) for details. This function can be set on “Offset setting” screen. Refer to Table 5.4-6 Offset setting for details. Offset setting Table 5.4-6 Offset setting...
  • Page 106 DOC1041296 Chapter 5 Display and Setting of Various Functions ● Example of temperature offset The discharge temperature of the circulating fluid is 30 C, but the fluid temperature in the customer’s device is 29 C because of heat radiation during sending of the fluid. MODE Explanation Control the temperature so that the discharge temperature...
  • Page 107 DOC1041296 Chapter 5 Display and Setting of Various Functions ■ Example of MODE 2 When the offset temperature is -1 C, circulating fluid display temperature and the communication data is C (circulating fluid discharge temperature + offset temperature), and matches the circulating fluid temperature at the customer's device.
  • Page 108 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Pump operation mode Pump operation mode can be set up. Pump operation mode can be selected from the following three modes: Pressure control mode––Operates to maintain the circulating fluid discharge ・ pressure at the set pressure.
  • Page 109 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-7 Pump operation mode setting Indication Item Explanation Setting range (4) The pump operation is controlled Set the pressure to maintain the set pressure when 0.10 to 0.55 MPa Press.SP while in pressure “...
  • Page 110 DOC1041296 Chapter 5 Display and Setting of Various Functions This function is set to “Operation stops at time of alarm” by default. If the operation at the time of the alarm “AL18” is set to become [ ] (disabled) or ] (operation continues at time of alarm), the pump operation mode switches to the “Pump output setting modeˮ...
  • Page 111 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Electric conductivity and alarm setting (AL28) Entering value settings for electrical conductivity of circulating fluid and hysteresis causes circulating fluid to flow from the solenoid valve through to the DI filter to control the electrical conductivity.

  • Page 112: Ch2 Setting Screen

    DOC1041296 Chapter 5 Display and Setting of Various Functions For more information on conductivity control, refer to “■ Electrical conductivity” (P.5-44). electric 5.4.8 CH2 setting screen A screen for shifting to the following setting screens is displayed if ] button on the menu is pressed. Setting screen for circulating fluid temperature rise/drop alarm ・...
  • Page 113 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Temperature rise/drop alarm (AL14/AL15) setting An alarm can be activated when the current temperature of circulating fluid rises/drops outside of the setting range. This function is OFF (deactivated) by default. The following two types of alarm can be set on the “Temperature rise/drop alarm setting” screen: •...
  • Page 114 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-10 Settings of AL14/AL15 Setting Indication Item Setting and selection range  Disabled AL14 : CH2 High Operation continues during the ºC 10 to 50 Circulating fluid Temp. alarm 45 ºC temperature rise Operation stops during alarm...
  • Page 115 DOC1041296 Chapter 5 Display and Setting of Various Functions TEMP READY signal (AL16) setting Table 5.4-11 TEMP READY signal setting Indication Item Setting and selection Setting range Set the temperature range of the +0.1 ºC to +10.0 ºC [High] Upper/lower circulating fluid SP.
  • Page 116 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Offset (TEMP OFFSET) function The circulating fluid temperature can be offset. Refer to ■ About offset function (P.5–29) for details. This function can be set on “Offset setting” screen. Refer to Table 5.4-12 Offset setting for details. Offset setting Table 5.4-12 Offset setting Indication...
  • Page 117 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Pump operation mode Pump operation mode can be set up. Setting method is the same as “CH1 pump operation mode.” Refer to “CH1 pump operation mode” (P.5–32). Setting range and default settings are shown in Table 5.4-13 Pump operation mode setting.
  • Page 118 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Discharge pressure alarm (AL21/AL23/AL24/AL26) An alarm can be activated when the circulating fluid discharge pressure rises/drops outside the setting range. This function is set to “[ ] (stop) at the time of alarm” by default. The following two alarms can be set on “Discharge pressure alarm setting”...
  • Page 119 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-14 Settings of AL21/AL23/AL24/AL26 Indication Item Setting and selection Setting range Disabled AL23 : CH2 0.03 to 0.50MPa High Circulating Operation continues during 0.50MPa Press. fluid discharge the alarm pressure rise ...
  • Page 120 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-15 Settings of electric conductivity (AL27) Indication Item Explanation Setting range Electric Target electric 0.5 to 45.0μS/cm Conductivity conductivity Sets a target electric conductivity value. 25.0μS/cm value Electric Sets an electric conductivity hysteresis. 0.1 to 10.0μS/cm Hysteresis conductivity...

  • Page 121: Function Setting Screen

    DOC1041296 Chapter 5 Display and Setting of Various Functions 5.4.9 Function setting screen A screen for shifting to the following setting screens is displayed if ]button on the menu is pressed. ・ Setting screen of KEY-LOCK/START-UP operating method/ANTI-FREEZING/WARMING-UP Setting screen for continuing pump operation ・...
  • Page 122 DOC1041296 Chapter 5 Display and Setting of Various Functions ・KEY-LOCK, START-UP operating method, ANTI-FREEZING and WARMING-UP Following settings can be made on this product: • KEY-LOCK–––––––––––––––– Prevents all operations other than “Run/Stop,” “Change screen” and “Alarm reset.” • START-UP operation setting–– Function to restore back to the state prior to power shutdown, after the power supply is restored, when power supply had been cut off due to a power outage.
  • Page 123 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-16 Settings of key-lock, startup operation, anti-freezing and warming-up Indication Item Explanation Setting range  Disabled KEY LOCK Key-lock － Enabled  Disabled Startup START-UP － operation Enabled  Disabled ANTI-FREEZE Anti-freezing －...
  • Page 124 DOC1041296 Chapter 5 Display and Setting of Various Functions ■ About continuous pump operation function This function allows just the pump to continue operating after some alarms are activated. Alarms that allow continuous pump operation are shown in Table 5.4-18 Alarms that allow continuous pump operation (1/2) and Table 5.4-19 Alarms that allow continuous pump operation (2/2).
  • Page 125 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-19 Alarms that allow continuous pump operation (2/2) Alarms that allow continuous Alarm Alarm name pump operation Operation ○ × CH2 High Press. Error AL22 [FLT] [OFF] / [WRN] CH2 High Press. AL23 ○...
  • Page 126 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Ambient temperature alarm (AL35) and maintenance alarm (AL36) Following alarms can be set for this product: • AL35: Ambient temperature alarm–– the alarm “AL35” activates when the ambient temperature value of the product rises/drops out of the range between 2ºC and 45ºC.
  • Page 127 DOC1041296 Chapter 5 Display and Setting of Various Functions ・TEMP OUT signal Set “TEMP OUT” signal. “TEMP OUT” signal has a function to make an arbitrary selection from the following six alarm signals to output a “TEMP OUT” signal from a contact or serial communication. This function is set to “OFFˮ...
  • Page 128 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-21 Settings for TEMP OUT signal Indication Explanation Setting  Disabled High Temp. Alarm “AL10: CH1 circulating fluid Alarm temperature rise” Enabled  Disabled Low Temp. Alarm “AL11: CH1 circulating fluid Alarm temperature drop”...

  • Page 129: Communication Setting Screen

    DOC1041296 Chapter 5 Display and Setting of Various Functions 5.4.10 Communication setting screen A screen for shifting to the following setting screens is displayed if [ ] button on the menu is pressed. Setting screen for communication error (AL34) and contact input signal detection ・...
  • Page 130 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Setting for communication error (AL34)/contact input signal detection (AL30 and AL31) Set communication error (AL34) and contact input signal detection. ・ Communication error (AL34) The alarm “AL34: communication error” is activated if no request message from the host computer arrives within the wait time during use of serial communication.
  • Page 131 DOC1041296 Chapter 5 Display and Setting of Various Functions Communication error, detection of contact input signal and operation setting Table 5.4-24 Communication error, detection of contact input signal and operation setting Indication Item Setting and selection Setting range Disabled Alarm “AL34: Operation Comm.
  • Page 132 DOC1041296 Chapter 5 Display and Setting of Various Functions Serial communication setting Table 5.4-25 Setting of serial communication Indication Item Setting, selection and display 1 ASCII code Communication Protocol format Binary data 1 EIA RS-485 Type Standard EIA RS-232C 9600 bps Communication Baud Rate speed...
  • Page 133 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Setting of analog output signal The product has two analog outputs. The following signals can be output as analog signals: ・ Analog output signal 1–– “CH1 circulating fluid temperature” or “Electric conductivity 1”, “CH2 circulating fluid temperature”...
  • Page 134 DOC1041296 Chapter 5 Display and Setting of Various Functions contact signal in contact input 3. Refer to the “Communication Function” of Operation Manual for details. Setting of input signal form contact Table 5.4-27 Setting of contact input signal form Indication Item Setting and selection 1...
  • Page 135 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Setting of contact output signal 1 to 3 Set contact output signal 1 to 3. Contact output signal is continuously output. The signal type of contact output signal 1 to 3 is fixed. Contact output signal 4 to 6 can be used to change the signal type.
  • Page 136 DOC1041296 Chapter 5 Display and Setting of Various Functions Setting of contact output signal 4 to 6 Selection of signal type Table 5.4-29 Setting of contact output signal 4 to 6 Indication Item Signal type Contact type  A contact (normally open) Output 4 Contact output B contact...
  • Page 137 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-30 Signal type for contact output signal 4 to 6 Indication Item Contact type Explanation Normally open Disableing Normally open Operation : closed Operation status signal Stop : closed DIO mode : closed DIO Mode DIO mode signal DIO mode : open...
  • Page 138 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-31 List of alarm selection Alarm No. Indication Explanation AL01 CH1 Low Level FLT CH1 abnormal low tank fluid level AL02 CH1 Low Level WRN CH1 low tank fluid level AL03 CH2 Low Level FLT CH2 abnormal low tank fluid level...
  • Page 139 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-32 List of maintenance reminders *1 Maintenance No. Indication Explanation MT01 CH1 Pump CH1 pump maintenance MT02 Compressor Compressor maintenance MT03 3 Fan maintenance MT04 3 Dustproof Filter Dust-proof filter maintenance MT05 CH2 DI Filter CH2 DI filter maintenance...
  • Page 140 DOC1041296 Chapter 5 Display and Setting of Various Functions ・Ethernet Modbus / TCP communication settings Set the Ethernet. The following operations can be performed by the Ethernet Modbus/TCP communication: Please do this while operation is stopped. ・ To run/stop the product ・...
  • Page 141 DOC1041296 Chapter 5 Display and Setting of Various Functions 5.4.11 How to set the IP address and Subnet mask, Default gateway When you press the , it will open the settings window. Change the IP address and press to change it. Setting value does not change until you restart the chiller.

  • Page 142: Temperature Waveform Screen

    DOC1041296 Chapter 5 Display and Setting of Various Functions 5.4.12 Temperature waveform screen ] button on the menu to display “Temperature waveform” Press [ screen. The “Temperature waveform” screen has following functions: Displays “CH1 circulating fluid temperature waveform”. The sampling ・...
  • Page 143 DOC1041296 Chapter 5 Display and Setting of Various Functions Table 5.4-35 Temperature waveform screen Item Function Explanation CH1 circulating fluid Displays the current circulating fluid temperature temperature of CH1. CH1 set circulating Displays the set circulating fluid temperature fluid temperature of CH1.
  • Page 144 DOC1041296 Chapter 5 Display and Setting of Various Functions 5.4 Description of the Screen HRLF Series 5-68...

  • Page 145: Chapter 6 Option

    DOC1041296 Chapter 6 Option Chapter 6 Option 6.1 Option-T2 [CH2 High-Pressure Pump Mounted] Possible to choose a high-pressure pump in accordance with user’s piping resistance. Total cooling capacity of CH1 and CH2 will decrease by heat generated in the pump. HRLF-A/W-40-T2 Applicable Model Rated flow rate (Outlet)
  • Page 146 DOC1041296 Chapter 6 Option 6.1 Option-T2 [CH2 High-Pressure Pump Mounted] HRLF Series...

  • Page 147: Chapter 7 Alarm Notifications And Troubleshooting

    DOC1041296 Chapter 7 Alarm Notifications and Troubleshooting Chapter 7 Alarm Notifications and Troubleshooting 7.1 Alarm Notification The product makes notifications in the order shown below when any alarm is generated. ⚫ The screen automatically moves to the "Information" screen and displays alarm codes and alarm contents.

  • Page 148: Troubleshooting

    DOC1041296 Chapter 7 Alarm Notifications and Troubleshooting 7.3 Troubleshooting 7.3.1 Alarm contents, causes, and troubleshooting Troubleshooting method varies depending on which alarm has been generated. Refer to “Table 7.3-1 and 7.3-2 Alarm codes and troubleshooting”. Instructions to reset the alarms after eliminating the causes of the alarms explained below.
  • Page 149 DOC1041296 Chapter 7 Alarm Notifications and Troubleshooting Table Alarm codes and troubleshooting 7.3-1 (1/2) Alarm Alarm content Default setting Cause/Countermeasure code Sub code Operatio Threshold (Please reset the alarm after eliminating the cause.) － AL01 CH1 Low Level FLT The circulating fluid level of CH1 has decreased. －...
  • Page 150 DOC1041296 Chapter 7 Alarm Notifications and Troubleshooting Table Alarm codes and troubleshooting 7.3-2 (2/2) Alarm Alarm content Default setting Cause/Countermeasure code (Please reset the alarm after eliminating the cause.) Sub code Operation Threshold － Maintenance 1 CH1 Pump maintenance 20,000h 2 Compressor maintenance 30,000h 3 Fan maintenance 6...

  • Page 151: Other Errors

    DOC1041296 Chapter 7 Alarm Notifications and Troubleshooting 7.4 Other Errors ◼ How to check other errors Possible causes and countermeasures for failures with no alarm code display are shown in ’’ Table7.4-1”. Table 7.4-1 Possible causes and countermeasures for failures without alarm code Content of Possible cause Countermeasure...
  • Page 152 DOC1041296 Chapter 7 Alarm Notifications and Troubleshooting 7.4 Other Errors HRLF Series...

  • Page 153: Chapter 8 Control, Inspection And Cleaning

    DOC1041296 Chapter 8 Control, Inspection and Cleaning Chapter 8 Control, Inspection and Cleaning 8.1 Water Quality Management Use specified circulating fluids only. If other fluids are used, they may damage the product or result in dangerous hazards. When using tap water, SMC recommends the water quality shown in following table as reference.
  • Page 154 DOC1041296 Chapter 8 Control, Inspection and Cleaning ⚫ Replace the circulating fluid and/or the facility water if any problems are found in the regular check. Even if no problems are found, some of the water in the tank evaporates and impurity concentration in the circulating fluid increases.

  • Page 155: Inspection And Cleaning

    DOC1041296 Chapter 8 Control, Inspection and Cleaning 8.2 Inspection and Cleaning ⚫ Do not perform key operation or setting of this equipment with wet hands. Do not touch the electrical parts such as the power supply plug. It may cause an electric shock. ⚫...

  • Page 156: Monthly Check

    DOC1041296 Chapter 8 Control, Inspection and Cleaning 8.2.2 Monthly check Table 8.2-2 Contents of monthly check Item Contents of check Ventilating condition Clean the ventilating Make sure the ventilating grilles are not clogged (air cooled type) grilles. with dust, etc. Facility water Check the facility Make sure the facility water is clean and contains...

  • Page 157: Inspection Every 3 Months

    DOC1041296 Chapter 8 Control, Inspection and Cleaning ◼ Cleaning of dust-proof filter Clean the dust-proof filters with a long bristled brush or by air blow. Fig. 8-2 Cleaning of the dust-proof filter ◼ Mounting of dust-proof filters Reassemble the filters in the reverse order to the removing procedure. 8.2.3 Inspection every 3 months Table 8.2-3 Contents of every 3 months check Item...

  • Page 158: Operation Stop For An Extended Period Of Time

    DOC1041296 Chapter 8 Control, Inspection and Cleaning ◼ Cleaning of the facility water system (For water-cooled type) ⚫ Clean the customer's facility water system and replace facility water. ⚫ About the water quality SMC recommends for the facility water, please refer to "8.1 Water Quality Management".
  • Page 159 DOC1041296 Chapter 8 Control, Inspection and Cleaning Remove the particle filter element. 1) Use the maintenance handle, remove the filter case. CH1 side Maintenance handle white Accessory ) Filter case CH2 side Maintenance handle black Accessory ) Filter case Fig. 8-3 Particle filter removal 2) Drain the circulating fluid in the filter case and take out the element.
  • Page 160 DOC1041296 Chapter 8 Control, Inspection and Cleaning Remove the DI filter. Remove the maintenance panel and remove the DI filter. (Refer to “8.4.2 Replacing the DI filter”.) Store the removed DI filter separately. Install the DI filter temporary piping that was installed at the time of delivery. Temporary piping for DI filter(CH2) Fig.

  • Page 161: Discharge Of The Facility Water (Water-Cooled Type)

    DOC1041296 Chapter 8 Control, Inspection and Cleaning 8.3.2 Discharge of the facility water (Water-cooled type) ⚫ Before discharding the facility water, stop operation of the user’s equipment and release the residual pressure. ⚫ Wear protective equipments like gloves to avoid getting injure like a cutting hand by sharp edge of panel For relocation or long-term storage, drain the residual liquid in the piping as much as possible.

  • Page 162: Replacement Of Consumables

    DOC1041296 Chapter 8 Control, Inspection and Cleaning 8.4 Replacement of consumables ⚫ Before discharging the circulating fluid, stop the user’s equipment and release the residual pressure. ⚫ Be sure to wear protective shoes and gloves to prevent injury with the edge of the panel. 8.4.1 Replacing Particle Filters To replacing the element of the particle filter, it is necessary to discharge the...
  • Page 163 DOC1041296 Chapter 8 Control, Inspection and Cleaning Remove DI filter fixed band by pushing lever on the band. (The temporary piping for DI filter is connected at the time of delivery. "Temporary piping for DI filter" is used for long term storage of this product. Please keep it in a safe place.) Fixed band Press Lever...
  • Page 164 DOC1041296 Chapter 8 Control, Inspection and Cleaning Pull out the DI filter to the front. The DI filter has been connected to the tube. Please allow excessive force is not applied to the tube. DI filter OUT side tube DI filter IN side tube DI filter The connection fitting of the DI filter and the tube is connected by a fastener.

  • Page 165: Consumables

    DOC1041296 Chapter 8 Control, Inspection and Cleaning Install the DI filter in the reverse order of removal. The DI filter has no flow direction. The DI filter IN-side tube on the lower side of the DI filter, please connect the DI filter OUT- side tube on the upper side.
  • Page 166 DOC1041296 Chapter 8 Control, Inspection and Cleaning 8.4 Replacement of consumables HRLF Series 8-14...

  • Page 167: Specifications

    DOC1041296 Chapter 9 Documents Chapter 9 Documents 9.1 Specifications 9.1.1 HRLF200-A-40 Table 9.1-1 Specifications HRLF200-A-40 Model Cooling method Air-cooled refrigeration R454C(HFO/HFC,GWP:146) Refrigerant Quantity of refrigerant PID control Control method Ambient temperature 2 to 45 °C CH1 : Clear water 1, DI water (pure water) 9 Circulating fluid CH2 : Clear water 1,DI water (pure water) 5 to 35...
  • Page 168 DOC1041296 Chapter 9 Documents 1 Use fluid for circulating fluid that conforms to: If tap water is used, about the water quality SMC recommends, please refer to "8.1 Water Quality Management". 2 (1) Ambient temperature:32°C,(2) Circulating fluid: Clean water, (3) Circulating fluid temperature: CH1 20°C /CH2 25°C, (4) Circulating fluid flow rate: Rated flow rate, (5) Power supply: 400 VAC In the case of option T2 "CH2 High-Pressure Pump Mounted", refer to chapter 6.
  • Page 169 DOC1041296 Chapter 9 Documents 9.1.2 HRLF200-W-40 Table 9.1-1 Specifications HRLF200-W-40 Model Cooling method Air-cooled refrigeration R454C(HFO/HFC,GWP:146) Refrigerant Quantity of refrigerant PID control Control method Ambient temperature 2 to 45 °C Clear water 1, DI water (pure water) Clear water 1,DI water (pure water) Circulating fluid 9 5 to 35...
  • Page 170 DOC1041296 Chapter 9 Documents 1 Use fluid for circulating fluid that conforms to: If tap water is used, about the water quality SMC recommends, please refer to "8.1 Water Quality Management". 2 (1) Facility water temperature:32°C,(2) Circulating fluid: Clean water, (3) Circulating fluid temperature: CH1 20°C /CH2 25°C, (4) Circulating fluid flow rate: Rated flow rate, (5) Power supply: 400 VAC In the case of option T2 "CH2 High-Pressure Pump Mounted", refer to chapter 6.

  • Page 171: Refrigerant With Gwp Reference

    DOC1041296 Chapter 9 Documents 9.1.3 Refrigerant with GWP reference Table 9.1-2 Refrigerant with GWP reference Global Warming Potential (GWP) Fluorocarbon Emission Control Law （Japanese law） Refrigerant Regulation (EU)2024/573 AIM Act 40 CFR Part 84 Revised Fluorocarbons Calculated leakage amount, etc. Recovery and Destruction Law Reporting Notification Factor R134a...
  • Page 172 DOC1041296 Chapter 9 Documents 9.2 Dimensions 9.2.1 HRLF200-A-40 Dimensions for the positions of the anchor bolts (View A) Fig. 9-1 Dimensions 9.2 Dimensions HRLF Series...

  • Page 173: Dimensions

    DOC1041296 Chapter 9 Documents 9.2.2 HRLF200-W-40 Dimensions for the positions of the anchor bolts (View A) Fig. 9-2 Dimensions HRLF Series 9.2 Dimensions...

  • Page 174: Flow Diagram

    DOC1041296 Chapter 9 Documents 9.3 Flow Diagram 9.3.1 HRLF200-A-40- Fig. 9-3 Flow Diagram (HRLF200-A-40) 9.3 Flow Diagram HRLF Series...
  • Page 175 DOC1041296 Chapter 9 Documents 9.3.2 HRLF200-W-40- Fig. 9-4 Flow Diagram (HRLF200-W-40) HRLF Series 9.3 Flow Diagram...

  • Page 176: Cooling Capacity

    DOC1041296 Chapter 9 Documents 9.4 Cooling Capacity 9.4.1 HRLF200‐A‐40 CH1 Ambient temperature Circulating fluid temperature [ Fig. 9-5 Cooling Capacity (HRLF200-A-40 CH1) 9.4.2 HRLF200-A-40 CH2 C or less Ambient temperature (Max. 1.5 kW) Rated 1.0 kW Circulating fluid temperature [ Up to 1.5kW.However,when 1.5kW heat load is applied, the cooling capacity of CH1 will decrease by 0.5kW.

  • Page 177: Hrlf200-A-40-T2 Ch2

    DOC1041296 Chapter 9 Documents 9.4.3 HRLF200-A-40-T2 CH2 Ambient temperature Circulating f luid temperature [ This is the cooling capacity of the CH1 side when 1 Kw heat load is applied to the CH2 side. Fig. 9-7 Cooling Capacity (HRLF200-A-40-T2 CH1) 9.4.4 HRLF200-A-40-T2 CH2 (Max.

  • Page 178: Hrlf200-W-40 Ch1

    DOC1041296 Chapter 9 Documents 9.4.5 HRLF200-W-40 CH1 Ambient temperature C, 35 Circulating f luid temperature [ Fig. 9-9 Cooling Capacity (HRLF200-W-40 CH1) 9.4.6 HRLF200-W-40 CH2 C or less Ambient temperature (Max. 1.5 kW) Rated 1.0 kW Circulating fluid temperature [ Up to 1.5kW.However,when 1.5kW heat load is applied, the cooling capacity of CH1 will decrease by 0.5kW.

  • Page 179: Hrlf200-W-40-T2 Ch1

    DOC1041296 Chapter 9 Documents 9.4.7 HRLF200-W-40-T2 CH1 Ambient temperature C, 35 Circulating f luid temperature [ Fig. 9-11 Cooling Capacity (HRLF200-W-40-T2 CH1) 9.4.8 HRLF200-W-40-T2 CH2 (Max. 3.0 kW)*2 C or less Ambient temperature Rated 1.0 kW Circulating fluid temperature [ Up to 3.0kW.However,when 3.0kW heat load is applied, the cooling capacity of CH1 will decrease by 2.0kW.

  • Page 180: Pump Capacity

    DOC1041296 Chapter 9 Documents 9.5 Pump Capacity 9.5.1 HRLF200-A/W-40 CH1 Circulating fluid outlet Usable flow rate range Circulating fluid return 90 100 110 120 130 Circulating fluid flow [L/min] Fig. 9-13 Pump capacity(HRLF200-A/W-40 CH1) 9.5.2 HRLF200-A/W-40 CH2 It is available in case of Pressure control mode or Set output mode. However, the Flow rate display of HRLF is up to 16L/min.

  • Page 181: Hrlf200-A/W-40-T2 Ch1

    DOC1041296 Chapter 9 Documents 9.5.3 HRLF200-A/W-40-T2 CH1 Usable flow rate Circulating fluid outlet Circulating fluid return Circulating fluid flow[L/min] Fig. 9-15 Pump capacity(HRLF200-A/W-40-T2 CH1) HRLF Series 9.5 Pump Capacity 9-15...

  • Page 182: Daily Check Sheetheck Sheet

    DOC1041296 Chapter 9 Documents 9.6 Daily Check Sheetheck Sheet 9.6 Daily Check Sheetheck Sheet HRLF Series 9-16...

  • Page 183: Chapter 10 Limited Warranty And Disclaimer/ Compliance Requirements

    DOC1041296 Chapter 10 Limited warranty and Disclaimer/ Compliance Requirements Chapter 10 Limited warranty and Disclaimer/ Compliance Requirements The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”. Read and accept them before using the product. Period The warranty period of the product is 1 year in service or 1.5 years after the product is delivered whichever comes first.
  • Page 184 DOC1041296 Chapter 10 Limited warranty and Disclaimer/ Compliance Requirements Disclaimer (1) Expenses for daily and regular checks (2) Expenses for repairs performed by other companies (3) Expenses for transfer, installation and removal of the product (4) Expenses for replacement of parts other than those in this product, or for the supply of liquids (5) Inconvenience and loss due to product failure (such as telephone bills, compensation for workplace closure, and commercial losses) (6) Expenses and compensation not covered in “2.
  • Page 186 Revision history Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved...

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