Michell Instruments Condumax II User Manual
Hydrocarbon & water dew-point analyzer transportable sampling system
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- Installation operation & maintenance (34 pages) ,
- User manual (96 pages) ,
- User manual (28 pages)
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Summary of Contents for Michell Instruments Condumax II
- Page 1 Condumax II Hydrocarbon & Water Dew-Point Analyzer Transportable Sampling System User’s Manual 97438 Issue 1.3 March 2016...
- Page 2 Please fi ll out the form(s) below for each instrument that has been purchased. Use this information when contacting Michell Instruments for service purposes. Instrument Code Serial Number Invoice Date Location of Instrument Tag No Instrument Code Serial Number Invoice Date...
- Page 3 © 2016 Michell Instruments This document is the property of Michell Instruments Ltd. and may not be copied or otherwise reproduced, communicated in any way to third parties, nor stored in any Data Processing System without the express written authorization of Michell Instruments Ltd.
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Page 4: Table Of Contents
Condumax II Transportable Sampling System User’s Manual Contents Safety ..........................v Electrical Safety ......................v Pressure Safety ......................v Toxic Materials ......................v Repair and Maintenance ....................v Calibration ........................v Safety Conformity ......................v Abbreviations ........................vi Warnings ..........................vi INTRODUCTION ......................1 INSTALLATION ...................... -
Page 5: Safety
Michell Instruments’ worldwide offi ces contact information. Calibration The recommended calibration interval for the Condumax II Transportable is one year, unless it is to be used in a mission-critical application or in a dirty or contaminated environment in which case the calibration interval should be reduced accordingly. -
Page 6: Abbreviations
Condumax II Transportable Sampling System User’s Manual Abbreviations The following abbreviations are used in this manual: alternating current pressure unit (atmosphere) barg pressure unit (=100 kP or 0.987 atm) (gauge) °C degrees Celsius °F degrees Fahrenheit European Union HCdp hydrocarbon dew point... -
Page 7: Introduction
Sampling System User’s Manual INTRODUCTION The Condumax II Transportable Hydrocarbon Dew-Point Analyzer Sampling System should be used in conjunction with the Condumax II Hydrocarbon Dew-Point Analyzer User’s Manual. The sampling system is in a custom designed, heavy duty, 316 stainless steel carry case. -
Page 8: Figure 1 Flow Schematic
The water dew point is measured at full pipeline pressure, to determine the highest water dew point for the gas sample being analyzed. The complete Condumax II Hydrocarbon Dew-Point Analyzer Sampling System can be located close to the gas sample take-off point in a potentially explosive environment - suitable for IEC Zone 1 or 2 hazardous area, NEC Class 1, Division 1, Groups B, C, D. -
Page 9: Figure 2 Components
Condumax II Transportable INTRODUCTION Sampling System User’s Manual The gas handling components are as follows: Coalescing Filter (F1) Provides protection of the moisture sensor within the Condumax II instrument. Pressure Gauge (PG1) Provides indication of sample gas inlet pressure. Pressure Regulator (PR1) Allows the user to manually set the sample gas analysis pressure for hydrocarbon dew-point measurement. -
Page 10: Installation
Condumax II Transportable INSTALLATION Sampling System User’s Manual INSTALLATION The Sampling System should be transported in the horizontal position. Before operation follow the procedure below: Remove the lid of the case by undoing the 4 latch clips. Bring the sampling system into the vertical position, as indicated on the label on the side of the case. -
Page 11: Orientation For Transportation/Storage And Operation
Condumax II Transportable INSTALLATION Sampling System User’s Manual Orientation for Transportation/Storage and Operation The Condumax II Transportable must NOT be transported in the upright/vertical orientation as the shock absorbent design is only effective in the horizontal position. Horizontal Orientation for Transportation/Storage... -
Page 12: Operation
(electrical) connections only have been disconnected. Before commencement of the start-up procedure ensure that the power connections to the Condumax II are fully isolated and, if necessary, observe the stipulated de-energization period of 45 minutes. -
Page 13: Sample Flow Start Up Procedure
OPERATION Sampling System User’s Manual Sample Flow Start Up Procedure Unscrew and remove the Condumax II fl ameproof enclosure cover after fi rst loosening the hex grub screw. The user interface/display assembly uses two ¼-turn bayonet style fasteners, (fi nger operated), to secure it - turn clockwise to lock, counter- clockwise to release. - Page 14 NOTE: Make sure the hex grub screw is tightened to prevent inadvertent removal. After the fl ameproof enclosure cover has been refi tted, the Condumax II is ready for power up. Apply the power supply to the system.
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Page 15: Sample Flow Shut Down Procedure
Isolate the Sampling System from the power supply. If moving, transporting or storing the Condumax II, remove the sample hoses and refi t the caps to the quick connect couplings. Note the orientation requirements in Section 2.1. -
Page 16: Pressure Regulator Temperature Control
Condumax II Transportable OPERATION Sampling System User’s Manual Pressure Regulator Temperature Control This operation will expose electrical parts operating at high voltage. Therefore, power must be isolated from the supply for the Sampling System before making adjustments. DANGER Electric Shock Risk The heated pressure regulator contains an adjustment for the temperature control set-point (factory-set to approximately +24ºC (+75°F)). -
Page 17: Maintenance
Maintenance of the Condumax II Transportable Hydrocarbon Dew-Point Analyzer Sampling System should be carried out with reference to the Condumax II Hydrocarbon Dew-point Analyzer User’s Manual. Routine maintenance of the system is confi ned to fi lter element replacements. -
Page 18: Appendix A Technical Specifi Cations
Condumax II Transportable APPENDIX A Sampling System User’s Manual Appendix A Technical Specifi cations 97438 Issue 1.3, March 2016... - Page 19 Condumax II Transportable APPENDIX A Sampling System User’s Manual Appendix A Technical Specifi cations General Specifi cations Case 316 stainless steel Case Dimensions 640 x 490 x 330mm (25 x 19.3 x 13") Minimess quick connect, 316 stainless steel braided...
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Page 20: Appendix B Hazardous Area Certifi Cation
Condumax II Transportable APPENDIX B Sampling System User’s Manual Appendix B Hazardous Area Certifi cation 97438 Issue 1.3, March 2016... -
Page 21: Product Standards
Condumax II Transportable APPENDIX B Sampling System User’s Manual Appendix B Hazardous Area Certifi cation The Condumax is certifi ed compliant to the ATEX Directive (94/9/EC) and IECEx for use within Zone 1 and Zone 2 Hazardous Areas and has been assessed so by TRaC (Notifi ed Body 0891). - Page 22 Maintenance and servicing of the product must only be carried out by suitably trained personnel or returned to an approved Michell Instruments’ Service Center. 97438 Issue 1.3, March 2016...
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Page 23: Appendix C Pressure Equipment Directive Compliance Statement
Condumax II Transportable APPENDIX C Sampling System User’s Manual Appendix C Pressure Equipment Directive Compliance Statement Michell Instruments... - Page 24 Annex B of these regulations as falling into the Sound Engineering Practice (SEP) Conformity Assessment Category. Michell Instruments Ltd warrants that the equipment has been designed and manufactured according to sound engineering practice. 97438 Issue 1.3, March 2016...
- Page 25 Condumax II Transportable APPENDIX D Sampling System User’s Manual Appendix D EU Declaration of Conformity Michell Instruments...
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Page 26: Appendix Deu Declaration Of Conformity
Condumax II Transportable APPENDIX D Sampling System User’s Manual Appendix D EU Declaration of Conformity (Main Analyzer Instrument ONLY) 97438 Issue 1.3, March 2016... -
Page 27: Appendix E Quality, Recycling & Warranty Information
Condumax II Transportable APPENDIX E Sampling System User’s Manual Appendix E Quality, Recycling & Warranty Information Michell Instruments... -
Page 28: Pressure Equipment Directive (Ped) 97/23/Ec
The directives’ aim is to reduce the impact that electronic devices have on the environment. Michell Instruments is in full compliance with the WEEE Directive and is registered with an approved recycler (Registration No. WEE/JB0235YW) and treats the requirement of the directive and the protection of the environment with the utmost importance. -
Page 29: Rohs2 Compliance
Equipment product sold into the EU market place as 22nd July 2017. However, the careful design policy of all Michell Instruments’ products continues to attain compliance in the shortest practical timescales and strives to ensure that less than 0.1% of total mass per product, of all non-compliant materials, appear within them. -
Page 30: Reach Compliance
Our continued review of the SVHC Candidate List and latest additions is to ensure we remain compliant. Michell Instruments maintains a hazardous material register in which MSDS data sheets are collated, and we will check that our suppliers will comply to REACH requirements for all materials and substances we use in the processes of our manufacturing. -
Page 31: Return Policy
APPENDIX E Sampling System User’s Manual Return Policy If a Michell Instruments’ product malfunctions within the warranty period, the following procedure must be completed: Notify a Michell Instruments’ distributor, giving full details of the problem, the model variant and the serial number of the product. - Page 32 Condumax II Transportable APPENDIX F Sampling System User’s Manual Appendix F Analyzer Return Document & Decontamination Declaration 97438 Issue 1.3, March 2016...
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Page 33: Appendix F Analyzer Return Document & Decontamination Declaration
Has the equipment been cleaned and decontaminated? NOT NECESSARY Michell Instruments will not accept instruments that have been exposed to toxins, radio-activity or bio-hazardous Work will not be carried out on any unit that does not have a completed decontamination declaration. - Page 34 Condumax II Transportable Sampling System User’s Manual NOTES: 97438 Issue 1.3, March 2016...
- Page 35 http://www.michell.com...
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