Table of Contents Safety ..................3 Description .................4 Intended use ................5 Technical data TruTool PN 161/TruTool PN 200 ....6 Setting work ...............8 Selecting the tool ..............8 Operation ................9 Changing the cutting direction ...........10 Making inner cutouts............10 Maintenance ..............11 Changing the tool...............12 Disassembling the punch ..........14...
Always lay the electrical cable away from the back of the machine and do not pull it over sharp edges. Have servicing and inspections of hand-held electric tools carried out by a qualified specialist. Only use original acces- sories provided by TRUMPF. Safety E522EN_06.DOC...
Description Grip for tool clamp 10 Max. sheet thickness 1.5 mm for Wearing plate On/Off switch stainless steel up to 600 N/mm² Punch Fixing screw for fixing the punch 11 Max. sheet thickness 2.0 mm for Punch guide guide and the die steel up to 400 N/mm²...
Intended use Risk of injury Only use the machine for the tasks and materials described in "Intended use". Warning The TRUMPF Nibbler TruTool PN 161 or TruTool PN 200 is an electrically operated portable machine following applications: • For slitting sectional sheets such as trapezoidal sheet, corruga- ted sheet, boxed sheet, offset profiled strips •...
Technical data TruTool PN 161/TruTool PN 200 Other countries Value Value Value Value Voltage 230 V 120 V 110 V 120 V Frequency 50/60 Hz 50/60 Hz 50 Hz 50/60 Hz • Steel 400 N/mm² 2.0 mm 2.0 mm 2.0 mm 0.079 in/14 Ga...
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Note The measured values specified above may be exceeded while working. TruTool PN 161 in sectional sheets Fig. 25947 132,5 (5 3/16") (1 9/16") TruTool PN 200 in sectional sheets Fig. 25948 Description E522EN_06.DOC...
Setting work Selecting the tool Note A round punch yields a high-quality cut, but it is less suitable for cutting in sectional sheets. Two tool configurations are available for machining work: Standard tool Round tool Application Tool for machining Tool for flat and sectional sheets corrugated workpieces Advantage...
Do not operate the machine above your head. Switching on the Shift the On/Off switch forwards. TruTool PN 200 and the TruTool PN 161 Working with the 1. Do not move the machine towards the workpiece until full speed has been reached.
Changing the cutting direction The direction of the cut can be rotated to the right or the left in 5° increments as needed. • Adjust for right-handed/left-handed operation. • Machining sectional sheets. Sleeve Tool Fig. 25850 1. Push the sleeve (1) up until it stops. 2.
Maintenance Risk of fatal injury from electric shock! Pull the plug out of the socket whenever tools have to be replaced or prior to maintenance work on the machine. Danger Damage to property caused by dull tools! Machine overload. Check the cutting edge of the cutting tool hourly for wear. Caution Sharp cutting tools provide good cutting performance and are easier on the machine.
Changing the tool The tools can be changed by the user as required. Tools TruTool PN 161 and TruTool PN 200 Fig. 38116 Maintenance E522EN_06.DOC...
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If the punch or die becomes blunt, change the tool. Housing Index pins (4 pieces) Wearing plate Punch 10 Ram extension Ram with punch adapter 11 Tool or carrier with Grip for tool clamp punch guide, die Punch guide Direction of cutting Fixing screws (4 pieces) First firmly tighten these screws (3 Nm tightening torque)
2. Hang the punch in the groove of the punch adapter. 3. Align the cutting direction towards the front. 4. With the TruTool PN 161, install the ram extension (10) between the ram (4) and the punch (3). 5. Insert tool (11) into the housing (1) with cutting direction facing towards the front.
Changing the die and the punch guide 1. Unscrew the die and punch guide fixing screws (7). 2. Remove wearing plate (4) and replace with a new one. Traces of wear on the wearing plate Fig. 51965 3. Clean the attachment surfaces. Center the punch guide and die using the pegs.
Desired delivery type (e.g. air mail, courier, express mail, – ordinary freight, parcel post). 4. Send the order to your TRUMPF representative. Refer to the address list at the end of the document for TRUMPF service addresses. Original accessories and wearing parts...
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