Sega Ford Racing Full Blown Deluxe Operation Manual
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Sega Ford Racing Full Blown Deluxe Operation Manual

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1st Printing
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Before using this product, read this OWNER'S and SERVICE MANUAL
carefully to understand the contents herein.
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After reading this manual, be sure to keep it safe and nearby the product
for reference when necessary.
Manual Part Number. 420-0001-01UK
OPERATIONS MANUAL
Manufactured in the UK by

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Summary of Contents for Sega Ford Racing Full Blown Deluxe

  • Page 1 1st Printing OPERATIONS MANUAL • Before using this product, read this OWNER’S and SERVICE MANUAL carefully to understand the contents herein. • After reading this manual, be sure to keep it safe and nearby the product for reference when necessary. Manufactured in the UK by Manual Part Number.
  • Page 2 BEFORE USING THIS PRODUCT (Be sure to read the following) To ensure the safe usage of this product, be sure to read the following before use. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product.
  • Page 3 SEGA. INSPECTION IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION. Normally at the time of shipment, SEGA products are in a status allowing for usage immediately after transportation to the location. Nevertheless, an irregular situation may occur during transpor- tation.

  • Page 4: Table Of Contents

    Table of Contents SPECIFICATIONS DEFINITION OF SERVICE ENGINEER AND MAINTENANCE MAN CONCERNING THE STICKER DISPLAY CONCERNING WARNING DISPLAY HANDLING PRECAUTIONS PRECAUTIONS CONCERNING INSTALLATION INSTALLATION SPACE REQUIRED NAME OF PARTS ACCESSORIES PAYING ATTENTION TO CUSTOMERS PRECAUTIONS TO BE HEEDED (BY CUSTOMERS) DURING THE OPERATION ASSEMBLING WITH PRECAUTIONS ASSEMBLING THE DISPLAY CABINET PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION...

  • Page 5: Specifications

    Please contact the office where the product was purchased for any enquiries. sega AMUSEMENTS EUROPE LIMITED Suite 3a, Oaks House,...

  • Page 6: Definition Of Service Engineer And Maintenance Man

    DEFINITION OF SERVICE ENGINEER AND MAINTENANCE MAN Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such technical work that is detailed in this manual. Only QUALIFIED SERVICE ENGINEERS should perform work either inside or outside the compass of this manual. Failing to comply with this instruction may cause a severe accident, electric shock or even death.

  • Page 7: Concerning The Sticker Display

    CONCERNING THE STICKER DISPLAY CONCERNING WARNING DISPLAY SEGA products has stickers describing the product SEGA products have warning displays on stickers, manufacture (Serial No.) Electrical Labels and or printed instructions adhered / attached Specifications. Also it has a sticker describing where to to or incorporated in the places where a potentially contact for repair and for purchasing parts.

  • Page 8: Handling Precautions

    To avoid causing electric shock, short circuit or fire hazards, do not make specification changes by removing, converting or by making any additions to the product unless otherwise designated by SEGA. • Be sure to perform periodic maintenance inspections herein stated.

  • Page 9: Precautions Concerning Installation

    PRECAUTIONS CONCERNING INSTALLATION This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury or malfunction. • Places subject to rain or water leakage, or places subject to high temperatures in the proximity of an indoor swimming pool and or shower etc.

  • Page 10: Installation Space Required

    INSTALLATION SPACE REQUIRED • Note that for transporting the machine into location, the minimum clearance required for a door- way or entrance is m (W) and m (D). • For the operation of this machine, secure a minimum area of m (W) X m (D).

  • Page 11: Name Of Parts

    NAME OF PARTS ASSY BILLBOARD ASSY DISPLAY CABI ASSY CONTROL PANEL ASSY SEAT ASSY MAIN CABI ASSY COIN TOWER INCORPORATING GEAR SHIFT ASSY BASE BOX Description Width Depth Height ASSY BILLBOARD 131CM 47CM 35CM ASSY DISPLAY CABI 150CM 65CM 154CM ASSY MAIN CABI 112CM 220CM...

  • Page 12: Accessories

    ACCESSORIES ORP-0001UK JOINT BRACKET X 1. Secures to the front of the ASSY MAIN CABI so that the ASSY DISPLAY CABI can be fixed. ORP-0002UK JOINT BRACKET X 1. Secures to the front of the ASSY MAIN CABI so that the ASSY DISPLAY CABI can be fixed.

  • Page 13: Paying Attention To Customers

    PAYING ATTENTION TO CUSTOMERS To avoid injury and unacceptable behaviour be sure to constantly give careful attention to the players and observers of the game. • To avoid electric shock and short circuit, do not allow customers to put hand or fingers or any extraneous matter in any of the openings around the product.

  • Page 14: Precautions To Be Heeded (By Customers) During The Operation

    PRECAUTIONS TO BE HEEDED (BY CUSTOMERS) DURING THE OPERATION To avoid injury and unacceptable behaviour be sure to constantly give careful attention to the players and observers of the game. • To avoid electric shock and short circuit, do not allow customers to put hand or fingers or any extraneous matter in any of the openings around the product.
  • Page 15 To avoid injury and unacceptable behaviour be sure to constantly give careful attention to the players and observers of the game. To avoid injury and accidents, those who fall under the following categories are not allowed to play the game. Intoxicated persons.

  • Page 16: Assembling With Precautions

    ASSEMBLING WITH PRECAUTIONS • Perform assembly work by following the procedure herein stated. Failing to comply with the instructions can cause electric shock hazard. • Assembly should be performed as per this manual. Since this is a complex machine, errone- ous assembling may cause electric shock, machine damage and or poor performance.

  • Page 17: Assembling The Display Cabinet

    ASSEMBLING THE DISPLAY CABINET • Only tighten fixings when all fixings are in place. If the fixings are tightened as the work progresses, it might not be possible to align the final fixings. STEP 1 Apply the 2x JOINT BRACKETS (NCR-0002) to the CENTRE PLATE of the display cabinet as shown. Once in position secure using 4x (030-000830-SB) M8x30 HEX BLT BLK and 4x (060-F00800) M8 WSHR FLAT.
  • Page 18 STEP 3 Make the electrical connection from the ASSY BILLBOARD in to the roof of the DISPLAY cabinet on the LHS. Place both covers (FD-0505UK) on to the ASSY BILLBOARD and secure using 8x 000-T00412-0B M4x12 Truss head screws (black). STEP 4 Fit the BILLBOARD PLATE L (FD-0501UK) and BILLBOARD PLATE R (FD-0502UK) to the ASSY BILLBOARD as shown and secure using 10x (000-T00412-0B) M4x12 Truss head screws (black).
  • Page 19 STEP 5 Fit and secure both JOINT BKTS (ORP-0002UK and ORP-0001UK) to the front of the MAIN CABINET ASSY using 4x M8x30 HEX BLT (030-00830-SB). STEP 6 Bring the two cabinets together so that the JOINT BKTs meet.
  • Page 20 STEP 7 Fit the cover plate over the JOINT BKTS and secure using 4x M8X30 bolts black. Complete.

  • Page 21: Precautions To Be Heeded Before Starting The Operation

    PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION • Make sure that all adjusters are in contact with the floor. If they are not, the cabinet may move and cause an accident. • Transport the machine to its location. • Have all of the adjusters make contact with the floor.

  • Page 22: Securing Into Place

    SECURING INTO PLACE To avoid injury, be sure to constantly give careful attention to the behaviour and manner of visitors and players. In order to avoid accidents, check the following before starting the operation of the machine. • Check if all the adjusters are in contact with the floor. If they are not, the cabinet may move and cause an accident.

  • Page 23: Installing Power Cables

    INSTALLING POWER CABLES • Be sure to use a power supply socket outlet equipped with an Earth Leakage Breaker. Using a power supply without an Earth Leakage Breaker can cause a fire when electric leakage occurs. • Ensure that this product is earthed. This product is supplied with a power cord with an integral earth terminal.

  • Page 24: Turning The Power On

    TURNING THE POWER ON • During the Powering up stage the ASSY CONTROLLER (Steering Wheel) will move while initialising. Do not prevent the steering wheel from moving. • During the Powering up stages the ASSY CONTROLLER (Steering Wheel) will move. DO NOT attempt to adjust or work under the bonnet area of the cabinet as the gears will move which can cause a finger trap hazard.
  • Page 25 ASSEMBLEY CHECK In the TEST MODE, ensure that the assembly has been made correctly and the GAME BD is satisfactory. In TEST MODE perform the following tests. Select the INPUT TEST from the SYSTEM MENU. This screen enables the user to test individual inputs to the game. Once all input devices have been tested and proven to be in working order, press the test and service buttons to exit.
  • Page 26 Within the SYSTEM TEST menu, select the CRT TEST. Although the screen adjustments have been made before shipping, make sur that the image covers the complete veiwing area without loss of image. If necessary, adjust the image using the Remote control. Screen 1 of 2 Screen 2 of 2...

  • Page 27: Basic Game Content

    BASIC GAME CONTENT The following outlines basic routines to check whether the product is functioning satisfactory. If there is a deviation between what is explained in this section and the actual results of the machine then immediately look into the cause of fault and eliminate the cause to ensure satisfactory operation.

  • Page 28: Basic Game Content - Overview

    BASIC GAME CONTENT - OVERVIEW The following outlines basic functions of the machine. Each function will be established either within the attraction mode or from within game. Title panel is Sequence LEDs illuminated. flash during attraction mode. DLP displays game. Interactive feedback from steering wheel.

  • Page 29: How To Play

    HOW TO PLAY BASIC CONTROLS Insert coin and press credit transfer button to move credit to desired seat position. Press Start button to begin a game. Choose your car category, car, transmission and track. View choices with the steering wheel and enter your selection with the gas pedal.
  • Page 30 • Menu screen offers single or multiplayer game option Player uses steering wheel to move the selection to single player Player presses the gas pedal to select single player • The next option is to choose the vehicle class. Player uses the steering wheel to move to the selection required Player then presses the gas pedal to select to option.
  • Page 31 • Menu screen offers 6 cars in three difficulty levels (Beginner, Intermediate & Advanced) Player uses steering wheel to move the selection to desired choice Player presses the gas pedal to select their chosen car • Menu screen offers Automatic or Manual transmission Player uses steering wheel to move the selection to desired choice Player presses the gas pedal to select their chosen transmission...
  • Page 32 • Menu screen offers a selection of 6 tracks Player uses steering wheel to move the selection to desired choice Player presses the gas pedal to select their chosen category Race begins The screen below shows a screenshot of a race in progress.
  • Page 33 On screen displays are highlighted and labelled in the image blow. During the race the player can select from three different viewpoint by pressing the view button. These view points are: In Car, behind close and behind far. The rear view mirror is only available to the player in the “In Car” viewpoint. The player must use their skill to finish the race in the time allotted to them.
  • Page 34 GAME FLOW FOR MULTIPLAYER MODE Game flow: • Players inserts coin • “Press Start” flashes on screen to notify the players • The players presses the start button • Menu screen offers single or multiplayer game options • Players use steering wheel to move the selection to multiplayer •...
  • Page 35 Players wait for other players to join the game • Menu screen offers car categories of classic, modern, performance and off-road • Players use steering wheel to move the selection to desired choice • Players press the gas pedal to select their chosen category If players select different categories then a voting system is employed so that the category chosen by the greatest number...
  • Page 36 • Menu screen offers 6 cars in three difficulty levels (Beginner, Intermediate & Advanced) • Player uses steering wheel to move the selection to desired choice • Player presses the gas pedal to select their chosen car • Menu screen offers Automatic or Manual transmission •...
  • Page 37 • Menu screen offers a selection of 6 tracks. • Players use steering wheel to move the selection to desired choice. • Players press the gas pedal to select their chosen category. • If players select different tracks then a voting system is employed so that the category chosen by the greatest number of players is used.
  • Page 38 TECHNIQUES AND SECRETS Super Start If a player keeps the Revs of their car between 5,000 and 6,000 when the race begins they are given a speed boost. Hidden Shortcuts Some of the tracks have hidden shortcuts that can help reduce lap times. Cars The table below details all the cars available.
  • Page 39 The tables below detail the tracks available to select initially and after the preset update day. Initial Tracks Road Tracks Off Road Tracks Harbour – Forward White Sands - Reverse Railroad – Reverse Voodoo Village - Forward Quaker Town – Forward Colonial Grounds - Reverse Mountain Village - Forward Fishing Town - Forward...
  • Page 40 UPGRADES This product comes with an AUTOMATIC upgrade in software. On the 1st March 2007 the machine will perform an AUTOMATIC UPGRADE and the software will be updated to give the player a number of NEW racing track and NEW cars. 28 days prior the OFFICIAL software drop, players will be advised that an UPGRADE will take place.

  • Page 41: Test Mode

    TEST MODE • When changes are made in the TEST MODES, be sure to EXIT from each TEST MENU in turn before returning to GAME MODE. If power is removed whilst the machine is in TEST MODE, any changes made will not take effect. The Test Menu allows the functioning of each part of the cabinet to be checked, the monitor to be adjusted and the coins and various related game setting to be changed.
  • Page 42 SYSTEM INFORMATION This test displays general system information regarding the hardware configuration and installed software. SYSTEM ID A unique 64 bit ID code to identify the system DISK IMAGE Version number for master disk image LAUNCHER VERSION Version number for System Launcher GAME SHELL VERSION Version number for Game Shell GAME NAME...
  • Page 43 UGCI TEST This test is used to test the network link between the computer and the UGCI board. COIN 1 COUNT Value of UGCI NVR coin count 1 COIN 2 COUNT Value of UGCI NVR coin count 2 VERSION Version number of UGCI board UGCI STATUS OK is the system can communicate with the UGCI board, otherwise a NOT CONNECTED message is shown.
  • Page 44 INPUT TEST This test is used to test and calibrate the peripherals connected to the UGCI interface. STEERING 00H = Full Left lock, 80H = Centre, FFH = Full right lock ACCELERATOR 00H = pedal fully up, FFH = pedal fully down BRAKE 00H = pedal fully up, FFH = pedal fully down GEAR SHIFT...
  • Page 45 CALIBRATION TEST This test is used to calibrate the analogue system input devices, i.e. the steering wheel, throttle pedal and brake pedal. STEERING LEFT VAL The current maximum left position of the steering wheel STEERING LEFT VAL The current maximum right position of the steering wheel BRAKE DOWN VAL The current maximum down position of the brake pedal BRAKE UP VAL...
  • Page 46 OUTPUT TEST This test is used to test any output signals (i.e. lamps) from the system. EXIT Exit to System Menu There are currently no output tests defined. Use the TEST button to return to the System Menu.
  • Page 47 COIN TEST This test is used to set coin related parameters.: COIN CHUTE This option is fixed to COMMON COIN/CREDIT This is used to select how many credits per play are required. There are currently two options : 1 indicates 1 credit per play, and FREEPLAY indicates that no credits are required for play.
  • Page 48 SOUND TEST This test is used to test the audio system is working correctly : OUTPUT TYPE This option is fixed to STEREO RIGHT SPEAKER When ON, a sound will be played from the RIGHT speaker LEFT SPEAKER When ON, a sound will be played from the LEFT speaker EXIT Exit to System Menu The user can select the LEFT and RIGHT speaker status to ON or OFF to test that speaker channel.
  • Page 49 CRT TEST This test is used to test the game display is working correctly. It consists of two screens : COLOUR TEST GRID TEST Press the TEST button to move from COLOUR TEST to GRID TEST. Press the TEST button again to return to the System Menu.
  • Page 50 DRIVE BOARD TEST This test is used to test the steering force feedback mechanism. STOP MOTOR Turn off all drive signals to the force feedback motor FULL LEFT Apply a maximum left signal to the force feedback motor (subject to power setting) FULL RIGHT Apply a maximum right signal to the force feedback motor (subject to power...
  • Page 51 BOOKKEEPING This test is used to review statistical data from the system. It consists of 3 main screens of data. Screen 1 contains an overview of game play data. 1PLYR GAMES PLAYED The total number of 1 player games played MPLYR GAMES PLAYED The total number of multi player games played COIN CREDITS...
  • Page 52 Bookkeeping Screen 2 contains a breakdown of game plays on a day to day basis. SUNDAY The total number of games played on a Sunday MONDAY The total number of games played on a Monday TUESDAY The total number of games played on a Tuesday WEDNESDAY The total number of games played on a Wednesday THURSDAY...
  • Page 53 Bookkeeping Screen 3 contains a breakdown of game plays on a day to day basis. 00 - 01 The total number of games played between midnight and 1am 01 - 02 The total number of games played between 1am and 2am 23 - 00 The total number of games played between 11pm and midnight EXIT...
  • Page 54 CLOCK SETTINGS This test is used to set the current time and date of the computer system. • Data cannot be changed until the AUTO UPDATE has been released. Once the AUTO UPDATE has been released and installed, only then can data be changed. YEAR Variable from 2000 to 2050 MONTH...
  • Page 55 NETWORK TEST This test is used to test the network link between two computers in a twin cabinet. STATUS OK if Ethernet link is operating, NOT AVAILABLE otherwise CABINET ID ID of this cabinet, variable from 1 to 6. No linked cabinets should have the same ID.

  • Page 56: Game Test Mode

    GAME TEST MODE • All default setting shown in BOLD. • When setting the DIFFICULTY level, ALL cabinet MUST be set to the same setting. • IF the DIFFICULTY settings differ from cabinet to cabinet then the value set on the PLAYER 1 cabinet will be used for all linked cabinets.

  • Page 57: Maintenance

    MAINTENANCE • This work should be carried out by QUALIFIED SERVICE PERSONNEL. Performing work by a non qualified person can lead to an electric shock or a short circuit hazard which may result in a fire or personnel injury. • Be sure to remove power from the appliance before work commences.
  • Page 58 Handle Mechanism • Be sure to turn power off before performing work. • Immediately after the game has finished, the motor may still be very hot after operation. When performing any work when handling the motor, it may be necessary to wait until the motor has cooled.
  • Page 59 Gear Shifter • Be sure to turn power off before performing work. • Failure to observe precautions may cause injury or electric shock. • Use care so as not to damage wiring. Damaged wires can cause electric shock or fire hazard. •...
  • Page 60 Accelerator & Brake • Be sure to turn power off before performing work. • Failure to observe precautions may cause injury or electric shock. • Use care so as not to damage wiring. Damaged wires can cause electric shock or fire hazard. •...
  • Page 61 Replacing the V.R. Turn off the power. Take out the 2 screws and remove the top cover. Disconnect the connector of the volume pot to be replaced. Remove the screws which secure the V.R. Remove the Potentiobase together with the V.R. Remove the base and gear and replace.
  • Page 62 Replacement of Fluorescent Lamps • When performing any work, be sure to turn the power off. Working with the power on can cause electric shock or short circuit hazard. • The Fluorescent Lamp can get hot towards the ends of the unit. Be careful when handling the Lamp and / or Ballast.
  • Page 63 SEGA Logo Lamp • When performing any work, be sure to turn the power off. Working with the power on can cause electric shock or short circuit hazard. • The Fluorescent Lamp can get hot towards the ends of the unit. Be careful when handling the Lamp and / or Ballast.
  • Page 64 Remove both CONPAN SIDE COVER R BLUE and CON PAN COVER L BLUE. Remove the CONPAN COVER REAR. LED CLUSTER BLUE (LT1053) Remove the LAMP HOLDER from it location. Remove the LED CLUSTER from the LAMP HOLDER and replace with a lamp of the same type (SEGA PT No LT1053)

  • Page 65: Dlp Display

    DLP DISPLAY Please refer to the separate SAMSUNG DLP OWNERS and SERVICE MANUAL for additional settings/ information regarding the display.
  • Page 66 Replacing the DLP Lamp • This work should be carried out by QUALIFIED SERVICE PERSONNEL. Performing work by a non qualified person can lead to an electric shock or a short circuit hazard which may result in a fire or personnel injury. •...

  • Page 67: Pc Removal And Connections

    The electronic parts contained within the GAME BD CASE can be damaged due to human body static electricity. Before performing and component level work, be sure to gain acknowledgement from SEGA. • Before attempting component level work be sure to discharge physically accumulated static by touching grounded metallic surfaces.
  • Page 68 PC Connections • For safety reasons the PC is fitted with a 10 second power on delay. I power is cycled within a 10 second period the PC will not restart and will remain idle. Please wait for a minimum of 10 seconds before applying power once switched off.

  • Page 69: Connections For Network Play

    CONNECTIONS FOR NETWORK PLAY To enable network play, the hubs inside each of the master game machines must be connected with network (LAN) cables. Connect the hub inside the master machine to each of the hubs inside the other machines. Do not make the LAN connections between this game and another game of a different type.
  • Page 70 NETWORK PLAY SETTINGS Each for the linked machines must be set up for network play. If the machines are not set up correctly, network play will not be possible. HOW TO SET UP THE MACHINE FOR NETWORK PLAY Turn the power off on each machine to be used for network play. Enter the test mode on each machine.

  • Page 71: Coin Tower - Operation

    COIN TOWER - OPERATION • To gain access into the Coin door the operator / service engineer MUST adjust the seat position to the rear of the cabinet. If the seat is not adjusted to the rear of the cabinet, the Coin door will not open fully and access will be impaired.
  • Page 72 Excel Credit PCB Game credits between the Coin Mechanism and the PC is controlled by an Excel Credit Board. This electronic circuit allows the price of play to be set to a wide range settings. It also enables the operator to set the machine to different types of coin specifications such as GB Sterling or the EURO amongst many others.

  • Page 76: Design Related Parts

    DESIGN RELATED PARTS FD-0506UK - PLATE FD FD-0501UK - PLATE L FD-0502UK - PLATE R FD-0534UK - STRIPE UPPER FD-0533UK - LOGO PLATE FD-1011UK - STICKER DISPLAY L FD-1012UK - STICKER DISPLAY FD-0535UK - STRIPE LWR FD-2027-BUK METER PAN A FD-2027-BUK METER PAN B FD-2102UK - STKR BTN PLATE...
  • Page 80 For more information about where you can drop off your waste equipment for recycling, please contact your local city office, your household waste disposal service or where you purchased the product. SEGA AMUSEMENT EUROPE encourages the recycling of its products is committed to transitioning its products to meet with WEEE and RoHS requirements.
  • Page 81 SEGA AMUSEMENTS EUROPE LTD. Suite 3A, Oaks House, 12-22 West Street, Epsom, Surrey. KT18 7RG TEL: +44(0)1372 731820 FAX: +44(0)1372 731849 © SEGA 2006 Printed in the United Kingdom...

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