TVS Scooty Zest User Manual
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TVS Scooty Zest User Manual

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CONTACT(S) FOR SUPPORT
Incase you need any Clarification please contact above Dealer
TVS Motor Company's Area Offices (flip over for addresses)
Disclaimer : TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank
/ card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.
Or
Or
Toll Free Number : 1800-258-7111
Email : customercare@tvsmotor.com
I

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  • Page 1 Email : customercare@tvsmotor.com Disclaimer : TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank / card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.
  • Page 2 CONTACT AT OUR AREA OFFICES TAMILNADU-1, 3 & 4 KARNATAKA-1, 2 & GOA MAHARASHTRA-3 & CHATTISGARH 1. TVS Motor Company Limited 4. TVS Motor Company Limited 7. TVS Motor Company Limited V Floor, Gee Gee Universal, No. 600, Anand Surya, 2nd Floor, No.
  • Page 3 MADHYA PRADESH-1 & 2 PUNJAB & CHANDIGARH WEST BENGAL 9. TVS Motor Company Limited 12. TVS Motor Company Limited 15. TVS Motor Company Limited No. 211-212, 2nd Floor, 4th Floor, Royal Business Park, Ground Floor & First Floor, Chinar Incube Business Centre, Chandigarh Ambala Highway, 133 A.
  • Page 4 ORISSA & JHARKHAND 17. TVS Motor Company Limited No. 303, 3rd Floor, Creative Plaza, Rasulgarh, Bhubaneshwar - 751 010. Phone : 0674-2580019 Email : AO.Bhubaneshwar@tvsmotor. NORTH EAST STATES 18. TVS Motor Company Limited 147 , Udayan, Ganesh Guri, Opp. Punjab National Bank, R G B.
  • Page 5 UNIQUE FEATURES OF TVS SCOOTY ZEST ZEST for POWER LEAF-SHAPED MIRROR The leaf-shaped mirrors enhance Next-Gen 110cc CVTi ENGINE Your scooter is powered by a Next the style quotient of your scooter. Gen 110cc CVTi ECO Tuned Fuel Style comes with performance Injection technology engine.
  • Page 6 STAINLESS STEEL MUFFLER FRONT TELESCOPIC SHOCK GUARD ABSORBERS & REAR DOUBLE The stainless steel muffler guard RATED HYDRAULIC MONO- on your scooter not only protects SHOCK SPRING SUSPENSION you from hot muffler but also adds Your scooter comes with superior a dash of style to its sporty looks.
  • Page 7 ZEST CONVENIENCE PARKING BRAKE (REAR BRAKE LARGEST UNDER-SEAT LOCK) STORAGE (UTILITY BOX) The parking brake is another unique safety feature which protects your Your scooter has the largest 19 litre scooter from falling when it is under-seat storage space to carry parked on a slope.
  • Page 8 HELMET HOOK SMART PHONE CHARGER Your scooter has one helmet Your scooter has a Smart phone hook under the seat assembly to changer enable to charge your conveniently place the helmet. mobile phone when you are traveling. The utility box light which lights up the utility box whenever the seat is open.
  • Page 9 ECONOMETER® FOLDABLE PILLION SIDE FOOT Your speedometer REST* ECONOMETER® which indicates The foldable pillion side foot rest is whether you are riding in Economy supplied as an accessory for your Mode or Power mode. This unique scooter. feature of your scooter enables to manage your scooter fuel efficiency.
  • Page 10 The TVS Scooty Zest is also easy to ride – with the right height and the right weight; it offers you the perfect balance of speed and stability, so it‘s easy to handle on busy roads. With the least turning radius, it is easy to manoeuvre as well.
  • Page 11 Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner’s manual.
  • Page 12 SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we have provided necessary operating procedure and other information in this manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all the hazards associated with operating or maintaining the vehicle, you must use your own judgement.

  • Page 13: Table Of Contents

    CONTENTS RUNNING-IN INFORMATION SAFE RIDING TIPS KNOW YOUR TVS Scooty Zest RIDING YOUR TVS Scooty Zest MAINTENANCE WARRANTY AND SERVICES TECHNICAL SPECIFICATIONS EXPRESS SERVICE EXPERT ON WHEELS PICKUP AND DROP GENERAL INFORMATION XIII...

  • Page 14: Running-In Information

    Timely performance of the first free service will ensure optimum service life and performance from the engine. Replacing the engine and transmission oil during first free service is most important for better life of engine. Always use TVS TRU4 SKUUTA oil (SAE10W30 API-SL, JASO MB) for better performance and life.

  • Page 15: Safe Riding Tips

    Riding skill and your mechanical knowledge form the foundation of safe riding practices. We suggest you to practice riding TVS Scooty Zest in a low-traffic condition until you are thoroughly familiar with your vehicle and its controls. Remember practice makes you perfect.
  • Page 16 Posture Cornering Proper vehicle riding starts with proper posture. When cornering, centrifugal force works in a direction perpendicular to the direction in which the vehicle 1. Keep your elbows relaxed and flexible. is moving. Centrifugal force increases in proportion 2. Sit and adjust yourself on seat so that arms and with speed and radius of the corner.
  • Page 17 Causes for poor braking ACCESSORY INSTALLATION AND SAFETY TIPS 1. If the brake shoes or drum are worn out or if there Use extreme caution while selecting and installing is water or oil on them, sufficient friction does not the accessories for your scooter. develop and brakes do not work well.
  • Page 18 (after initial 12 Crankcase emission control system months of usage). The engine of new TVS Scooty Zest is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner and the fuel system.

  • Page 19: Know Your Tvs Scooty Zest

    KNOW YOUR TVS Scooty Zest VEHICLE IDENTIFICATION NUMBER The frame and engine serial numbers are the only means of identifying your vehicle from others of the same model and type. They are also required to assist your Dealer for ordering parts or referring to special information.
  • Page 20 LOCATION OF PARTS - HANDLE BAR Retractable bag hook 2. Horn switch 3. Turn signal lamp switch 4. Rear brake lever 5. Parking brake (rear brake lock) 6. Rear view mirror L High/low beam switch 8. Speedometer assembly 9. Rear view mirror R 10.
  • Page 21 LOCATION OF PARTS - VEHICLE LEFT SIDE Rear brake adjusting nut 2. Lady foot rest - foldable* 3. Kickstarter lever 4. Effortless easy centre stand 5. Side stand* 6. Pillion foot rest L Front brake adjusting nut 8. Seat lock 9.
  • Page 22 LOCATION OF PARTS - VEHICLE RIGHT SIDE 1. Front wheel axle nut 2. Under-seat luggage hook 3. Cover front 4. Pillion foot rest R 5. Gauge oil level 6. Muffler assembly 7 . Rear fender 8. Seat assembly 9. Retractable bag hook...
  • Page 23 CONTROL KEY 2. ‘ON’ position TVS Scooty Zest comes with a pair of identical control In this position, all the electrical circuits are turned keys. These keys are to operate ignition cum steering ‘ON’ and the engine can be started. Key cannot be lock and seat lock.
  • Page 24 SPEEDOMETER ASSEMBLY 1. Speedometer Never attempt to move the vehicle when the steering is Indicates vehicle speed in kilometers per hour. locked, you may lose balance. 2. Odometer Registers and displays the total distance covered by the vehicle in kilometers. The last digit denotes one tenth of a kilometer.
  • Page 25 Electric starter will not work in this the fuel tank to avoid engine getting ‘OFF’ / damage condition. Use kick starter only. Contact TVS Motor to fuel pump which leads to replacement of pump Company Authorised Main Dealer or Authorised Dealer.
  • Page 26 HANDLE BAR LEFT SIDE 3. Left hand brake lever (SBT brake lever) 1. Horn switch Synchronised Braking Technology (SBT) can be operated by pressing the left hand brake lever gently Press the switch ‘ ’ to operate the horn. towards the handle grip. 2.
  • Page 27 5. High/low beam switch HANDLE BAR RIGHT SIDE With the head lamp ‘ON‘, press switch the towards 1. Right hand brake lever ‘ ‘ to operate head lamp high beam or press it Front brake system can be operated by pressing the towards ‘...
  • Page 28 LED DAY TIME RUNNING LAMP (DRL) Light switch has the following two positions. Working TVS Scooty Zest comes with a day time running LED of switch at the respective position is as follows: lamp which glows automatically once the ignition is turned ON and continue to glow till the head lamp is OFF : All the lamps are turned ‘OFF’...
  • Page 29 SEAT LOCK FUEL TANK TVS Scooty Zest comes with a lockable seat which Fuel tank is located at the rear end of the vehicle need to be opened to access the fuel tank cap, utility below the seat. Open the seat as explained earlier box, helmet hook, tool kit and fuse.
  • Page 30 KICKSTARTER LEVER The kickstarter lever is located on the left side of Ensure that the fuel gun is inserted fully in the tank neck the vehicle. To start the vehicle, keep the ignition in while refueling. ‘ON’ condition and apply the rear brake as a safety precaution to prevent the rear wheel rotation.
  • Page 31 EFFORTLESS E-Z CENTRE STAND TVS Scooty Zest is equipped with effortless centre stand. The centre stand (1) has a pivoted flexible spring loaded lever arm (stand extension) (2) to increase the lever ratio, which enables parking on centre stand effortlessly and very conveniently.
  • Page 32 It is recommended to use the tool kit in case of any emergency only. It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer / Authorised Dealer.
  • Page 33 FRONT GLOVE BOX UTILITY BOX Open type front glove box is provided in your scooter Utility box is located below the seat. Lift the seat by to store easy and quick access things like notebooks, unlocking the seat lock as explained in page no. 16 to files, water bottles etc.
  • Page 34 BAG HOOKS There are two bag hooks provided with your scooter Take care not to spill petrol or oil into the utility box. Do to carry light luggage like carry bags weighing upto 3 not keep heat-sensitive items inside as it may get hot kg.
  • Page 35 SMART PHONE CHARGER DO’s All new smart phone charging port and utility box light 1. Ensure that no water enters into the unit, by has been provided in the utility box of your vehicle. closing the USB flap properly. Please follow the guidelines mentioned below for 2.

  • Page 36: Riding Your Tvs Scooty Zest

    RIDING YOUR TVS Scooty Zest PRE RIDE INSPECTION Check the following items before riding ITEM WHAT TO CHECK FOR Engine oil Availability of oil upto the level (page No. 36) Transmission oil Availability of oil upto the level (page No. 37)
  • Page 37 Petrol mixed with ethanol will have impact on engine Do not keep the engine in idling rpm for long and do components. Contact your TVS Motor Company not open excessive throttle when the vehicle is parked. Authorised Main Dealer / Authorised Dealer for It leads to overheating of engine and damage to the usage.
  • Page 38 CHECKS AND TIPS FOR IMPROVING FUEL Engine oil and Transmission oil ECONOMY Dirty or less engine oil increases friction between various parts of the engine and reduces the engine Regular checks life, thereby increases the fuel consumption. Carry out the periodic maintenance checks as specified in this manual (page No.
  • Page 39 Tyres Low tyre pressure has adverse effect on the vehicle. The on-road mileage of TVS Scooty Zest is dependent on The drag on the vehicle increases resulting several factors like road condition, quality of fuel, riding decreased fuel economy. Further more, handling may speed, operation of throttle and brake, tyre inflation, be adversely affected.

  • Page 40: Maintenance

    Cylinder head, steering components, suspension and wheel components etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer / Authorised Dealer.
  • Page 41 PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) Item In free service After free service Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 3000 km 6000 km Period from the date of sale 2 months 4 months 8 months...
  • Page 42 In free service After free service Item Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 3000 km 6000 km Period from the date of sale 2 months 4 months 8 months 12 months Steering smooth operation C, L &...
  • Page 43 R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; DR - Drain; L - Lubricate; TI - Tighten; S - Set Adjust if rattling play is observed in both the brake levers ** Check for abnormal vehicle jerk / noise while opening the cap / leak. If found any, contact TVS Motor Company Authorised Main Dealer or Authorised Dealer.
  • Page 44 RECOMMENDED LUBRICANTS APPLICATION MANUFACTURER BRAND Engine oil 750 ml (during regular service) TVS Motor Company TVS TRU4 SKUUTA oil 800 ml (incase of disassembly) (SAE 10W30 API-SL, JASO MB) Transmission oil 100 ml (during regular service) -do- -do- 120 ml (incase of disassembly) Front fork oil 53 ±...
  • Page 45 SELF - MAINTENANCE PROCEDURES 3. Take out the utility box along with the seat while carefully disconnecting the wiring socket of utility BATTERY box lamp and diagnostic coupler (please note that Electrolyte level and the condition of battery must the seat comes along with utility box since it is be inspected periodically to avoid failure of battery.
  • Page 46 Short circuit or overload in the Incase of any abnormality or for removal of battery electrical system are the main causes for the fuse from the vehicle, contact TVS Motor Company failure. Authorised Main Dealer / Authorised Dealer.
  • Page 47 Incase the fuse blows off again, consult the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. Do not use vehicle by shorting the wires without fuse. This may result in overheating of electrical items / wiring and may result in fire of vehicle.
  • Page 48 A spark plug with heavy carbon deposits will not produce strong sparks. Hence, only if necessary, Always use only recommended make and type of spark clean the carbon deposits from the spark plug with a plug. Replace the spark plug every 12000 km. small wire brush or spark plug cleaning tool.
  • Page 49 ENGINE OIL LEVEL 5. If the oil level is less than the minimum level, add TVS TRU4 SKUUTA oil only (SAE 10W30 API-SL, Check the engine oil level periodically. JASO MB)oil upto the maximum level mark. 1. Place the vehicle with the centre stand on a flat 6.
  • Page 50 Do not fill excess oil may cause oil leak. JASO MB) oil till the it just starts to flow out from the oil level hole. Always use ‘TVS TRU4 SKUUTA (SAE 10W30 API-SL, JASO MB)‘ oil only. 5. Wipe out the oil traces with a clean cloth to...
  • Page 51 BRAKES Front brake 1. Measure the free play of the front brake lever at lever end as shown in the figure. 2. The free play of the brake lever before the engagement of brake should be between 15 ~ 20 mm. 3.
  • Page 52 System (SBS) adjust the brakes with additional care. If between the bullet bottom (3) and the slot bottom not it may result in brakes not working properly. Please (4). contact TVS Motor Company Authorised Main Dealer or Authorised Dealer for any further assistance. Clearance Clearance 6.
  • Page 53 Brake shoe wear indicator - Front Rear brake When the brake is applied, wear limit index mark (1) 1. Measure the free play of the rear brake lever at on the front brake cam should be within the wear the lever end as shown in the figure. limit indicator (2) on the front brake panel.
  • Page 54 3. If the measured free play is more than the limit, Brake shoe wear indicator - Rear brake adjust the nut provided at rear wheel end to When brake is applied, the wear limit indication obtain correct play. pointer (1) on the rear brake cam lever should be 4.
  • Page 55 TYRES Tyre pressure Check the tyre pressure atleast once in a week if not more frequently. Insufficient air pressure in the tyres not only hasten tyre wear, but also seriously affects the stability of the vehicle. Under inflated tyres make smooth cornering difficult and over inflated tyres decrease the tyre contact with the ground which can lead to skidding and loss of control.
  • Page 56 Even though, if there is need of tyre removal, it is FRONT WHEEL REMOVAL strongly recommended to use a tyre removal / fitment 1. Remove the axle nut (1) along with a washer. Take machine. If at all, tyre levers needs to be used, the out the cover fork tube RH .
  • Page 57 6. Reverse the procedure for reassembling, while 3. Slightly tilt the vehicle and take out the wheel ensuring the proper seating of brake panel slot in from the rear axle. the fork leg L lug (LH side) and hub drive lugs in 4.
  • Page 58 STORAGE PROCEDURES 5. Remove the battery, store it away from direct sunlight and freezing temperatures. For storage of your scooter for longer period of over a month and above, we recommend to carry out the 6. Place a suitable support at the bottom of the foot following steps: board so that both the tyres are off the ground.
  • Page 59 2. Remount the battery after bench charging if required. 3. Fill the engine oil (TVS TRU4 SKUUTA - SAE 10W30 API-SL, JASO MB oil) and check the oil level using gauge oil level.
  • Page 60 2. Recommended spark plug one number. 11. Any other job as necessary. 3. Head lamp and turn signal lamp bulb each one. 12. Have your vehicle checked at any TVS 4. Throttle, front and rear brake cable each one. Motor Company Authorised Main Dealer or 5.

  • Page 61: Warranty And Services

    TVS Motor Company Limited (‘the Company’) give this warranty with respect to the TVS Scooty Zest manufactured by the Company. While the Company has taken every care to maintain quality in the manufacture of the TVS Scooty Zest, the above said warranty is subject to other terms of warranty: ...
  • Page 62 Authorised Main Dealer / Authorised Dealer the Service Handbook for the concerned vehicle for verification of relevant details. 8. This is the only warranty given by the Company for the TVS Scooty Zest. No employee, Dealer or other person is authorised to extend or enlarge this warranty.
  • Page 63 List of parts not covered under warranty ITEM WHAT TO CHECK FOR Normal Maintenance operations Engine tune-up, decarbonizing, fuel system cleaning, oil changes, head light focusing, fastener retightening, ignition timing, clutch and brakes as well as other normal adjustments. Wear & tear items Chain, sprockets, clutch and brake linings, fasteners, shims, washers, oil seals, gaskets, O’...
  • Page 64 Others Factors Vehicles on which any warranty service including scheduled paid service is not availed when it falls due (at TVS Motor Company Authorised Main Dealer / Authorised Dealer). Vehicles sold or transferred by original retail purchaser. Vehicles used for racing or any competition or used otherwise than for ordinary personal transportation.
  • Page 65 SERVICE INFORMATION There are seventeen services for TVS Scooty Zest during warranty period. Of these, first four services are free services for which labour charges are free. In addition to these four free services, we have a scheme of thirteen pay services.

  • Page 66: Technical Specifications

    TECHNICAL SPECIFICATIONS MANUFACTURER : TVS MOTOR COMPANY LIMITED P .B. No1, Bythahalli, Kadakola post, Mysore - 571 311, India. ENGINE TRANSMISSION Clutch : Dry - Centrifugal clutch Type : Single cylinder, 4 stroke, fuel Primary transmission : CVT (Continuos Variable...
  • Page 67 TYRE Turn signal lamp : 12V,10W x 4 Tyre size Number plate lamp : 12V, 5W Front : 90/100-10 53J (Tubeless) Speedometer lamp bulb : 12V, 1.7W x 2 Rear : 90/90-10 50J (Tubeless) Turn signal indicator lamp bulb : 12V, 1.7W x 2 High beam indicator lamp bulb : 12V, 1.7W x 1 Tyre pressure Front...
  • Page 68 Fuel tank capacity : 4.9 l Fuel : BS VI / Unleaded petrol Engine oil grade : TVS TRU4 SKUUTA oil (SAE 10W30 API-SL, JASO MB) Engine oil capacity : 750 ml (during regular service) 800ml (incase of disassembly) Transmission oil capacity...

  • Page 69: Express Service

    EXPRESS SERVICE … Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details. … Facility available at selected Dealerships only. Terms and conditions apply...

  • Page 70: Expert On Wheels

    EXPERT ON WHEELS Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges. … Contact your nearest Dealership for details. …...

  • Page 71: Pickup And Drop

    PICKUP AND DROP Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges … Contact your nearest Dealership for details. …...

  • Page 72: General Information

    GENERAL INFORMATION Dear Customer, It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.

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