TVS Scooty Zest 110 Manual

110cc ctvi engine

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CONTACT(S) FOR SUPPORT

In case you need any Clarification or Service Assistance, please contact our Dealer

Dealer code , name .......................................................................................................................

Address ..........................................................................................................................................

.........................................................................................................................................................

Contact person name and mobile no. (Sales)

.........................................................................................................................................................

Contact person name and mobile no. (Service)

.........................................................................................................................................................

Email id ...........................................................................................................................................

TVS Motor Company's Area Offices (flip over for addresses)

Toll Free Number : 18004252077

Email : Service.Support@tvsmotor.com

-I-

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Summary of Contents for TVS Scooty Zest 110

Page 1 Address ..........................................................................................Contact person name and mobile no. (Sales) ................................. Contact person name and mobile no. (Service) ................................. Email id ............................TVS Motor Company‘s Area Offices (flip over for addresses) Toll Free Number : 18004252077 Email : Service.Support@tvsmotor.com...
Page 2 CONTACT(S) FOR SUPPORT CONTACT AT OUR AREA OFFICES -II-...
Page 3 CONTACT(S) FOR SUPPORT CONTACT AT OUR AREA OFFICES -III-...
Page 4 CONTACT(S) FOR SUPPORT CONTACT AT OUR AREA OFFICES -IV-...
Page 5 UNIQUE FEATURES OF Scooty Zest 110...
Page 6 UNIQUE FEATURES OF Scooty Zest 110 -VI-...
Page 7 UNIQUE FEATURES OF Scooty Zest 110 -VII-...
Page 8 UNIQUE FEATURES OF Scooty Zest 110 ** Accessory will be charged extra -VIII-...
Page 9 UNIQUE FEATURES OF Scooty Zest 110 ** Accessory will be charged extra -IX-...
Page 10 The stylish new Scooty Zest 110 is crafted especially for you. Its 110cc CVTi engine gives you awesome pick-up and zippy rides. The Scooty Zest 110 is also easy to ride – with the right height and the right weight; it offers you the perfect balance of speed and stability, so it‘s easy to handle on busy roads.
Page 11 Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner’s manual.
Page 12 SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety, we have provided operating procedure and other information in this manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated with operating or maintaining the vehicle, you must use on your own judgement.
Page 13: Table Of Contents
CONTENTS Running-in information Safe riding tips Know your Scooty Zest 110 Riding your Scooty Zest 110 Maintenance Warranty and services Technical specifications General information -XIII-...
Page 14: Running-In Information
Timely performance of the first free service will ensure optimum service life and performance from the engine. Caution Replacing the engine and transmission oil during first free service is most important for better life of engine. Always use TVS TRU4 PREMIUM oil (SAE 10W30 SL-JASO MA2) for better performance and life.
Page 15: Safe Riding Tips
SAFE RIDING TIPS Warning Two wheeler safety equipment starts with a safety helmet of good quality. One of the most serious injuries that can happen is a head injury. Always wear ISI approved helmet. You should also have good suitable eye protection. One-hand riding is dangerous.
Page 16 SAFE RIDING TIPS Warning Slow down to a safe speed before negotiating a corner. If this is the first time that you are riding a vehicle of this type, we suggest that you practice on a safe, open area to become thoroughly familiar with the operation of the vehicle.
Page 17 SAFE RIDING TIPS Warning Using only the front or rear brake is dangerous and can cause skidding and loss of control. Apply both the brakes together and with great care on a wet road or other slippery surfaces. Any abrupt braking on slippery or irregular roads can cause loss of rider control.
Page 18: Know Your Scooty Zest 110
KNOW YOUR Scooty Zest 110 VEHICLE IDENTIFICATION NUMBER Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist your Dealer for ordering parts or referring to special information. The frame serial number is stamped on the frame, The engine serial number is stamped on the left at the rear end below the seat assembly.
Page 19 KNOW YOUR Scooty Zest 110 LOCATION OF PARTS - HANDLE BAR 1. Retractable bag hook 2. Horn switch 3. Turn signal lamp switch 4. Rear brake lever 5. Parking brake (rear brake lock) 6. Rear view mirror L 7. High/low beam switch 8.
Page 20 KNOW YOUR Scooty Zest 110 LOCATION OF PARTS - VEHICLE LEFT SIDE 1. Rear brake adjusting nut 2. Lady foot rest - foldable* 3. Kickstarter lever 4. Effortless easy centre stand 5. Side stand* 6. Side stand switch* 7. Front brake adjusting nut 8.
Page 21 KNOW YOUR Scooty Zest 110 LOCATION OF PARTS - VEHICLE RIGHT SIDE 1. Front wheel axle nut 2. Under-seat luggage hook 3. Cover front 4. Pillion foot rest R 5. Gauge oil level 6. Muffler assembly 7. Rear fender 8. Seat assembly...
Page 22 KNOW YOUR Scooty Zest 110 LOCATION OF PARTS - VEHICLE FRONT & REAR FRONT 1. Head lamp 2. Head lamp focus adjuster 3. Turn signal lamp front LH 4. Position lamps 5. Turn signal lamp front RH 6. Throttle cable adjuster REAR 1.
Page 23 KNOW YOUR Scooty Zest 110 Warning Never attempt to move the vehicle when the steering is locked, you may lose balance. Caution Leaving the ignition cum steering lock in ‘ON’ position will drain the battery when the vehicle is not in use. “Switch Off” and take the key out when the vehicle is not in use.
Page 24 KNOW YOUR Scooty Zest 110 Note Always ride the vehicle in economy mode for better fuel economy. -11-...
Page 25 If the battery voltage is very low, power mode lamp will glow once you switch ‘ON’ the ignition key till you start the vehicle. Electric starter will not work in this condition. Use kick starter only. Contact TVS Motor Company Authorised Main Dealer or Authorised Dealer.
Page 26 KNOW YOUR Scooty Zest 110 Warning Use appropriate head lamp beam high/low as per traffic and road conditions for your safety and to avoid inconvenience to other riders. -13-...
Page 27 KNOW YOUR Scooty Zest 110 OPEN -14-...
Page 28 KNOW YOUR Scooty Zest 110 Caution Ensure that the fuel gun is inserted fully in the tank neck while refueling. Whenever refueling, fill upto the bottom of neck portion (insert level) of the fuel tank. Filling above the neck may result in improper breathing of fuel tank and seepage of fuel.
Page 29 KNOW YOUR Scooty Zest 110 Caution Never sit on vehicle when it is supported by stand. Always park the vehicle on a flat, firm surface. -16-...
Page 30 KNOW YOUR Scooty Zest 110 Warning Always release the side stand to its full up position before moving the vehicle. * Accessory will be charged extra -17-...
Page 31 KNOW YOUR Scooty Zest 110 Caution Caution Recommended not to keep valuable items Utility box can be used to carry a load of 10 kg inside the glove box while leaving the vehicle maximum. Do not carry perishable items inside the unattended.
Page 32 KNOW YOUR Scooty Zest 110 Caution Take care not to spill petrol or oil into the utility box. Do not keep heat-sensitive items inside as it may get hot on long rides. Recommended not to keep valuable items inside the utility box while leaving the vehicle unattended.
Page 33 KNOW YOUR Scooty Zest 110 Note The charging time of the mobile may vary, depending on the mobile battery's state of Charge The rubber flap in the unit has been designed to prevent water entry and is not replaceable. No warranty in case of cover flap cut.
Page 34: Riding Your Scooty Zest 110
RIDING YOUR Scooty Zest 110 PRE RIDE INSPECTION Check the following items before riding. ITEM WHAT TO CHECK FOR Engine oil Availability of oil upto the level (page no. 32) Transmission oil Availability of oil upto the level (page no. 33)
Page 35 RIDING YOUR Scooty Zest 110 Warning Do not run the engine in indoors where little or no ventilation available. Exhaust gas is extremely poisonous. Do not raise the throttle rapidly so the vehicle will move forward suddenly and lead to loss of control.
Page 36 RIDING YOUR Scooty Zest 110 Caution Never mix oil in petrol in the fuel tank. Always fill fuel from the reputed and reliable fuel stations. Note Use fuel additives in petrol as recommended by the respective manufacturer for low carbon deposition.
Page 37 RIDING YOUR Scooty Zest 110 -24-...
Page 38: Maintenance
Authorised Main Dealer / Authorised Dealer. Periodic inspections may reveal one or more parts that may need replacement. Whenever replacing parts on Scooty Zest 110, it is recommended that you use only the TVS Motor Company Genuine parts. Caution Proper running-in and maintenance are mandatory for ensuring that your vehicle is reliable and gives optimum performance at all times.
Page 39 MAINTENANCE PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) Item In free service After free service Service Remarks Every Every 500-750 2500-3000 5000-6000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months Engine oil I &...
Page 40 MAINTENANCE Item In free service After free service Service Remarks Every Every 500- 750 2500-3000 5000-6000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months Speedo hub drive / cable – – – Lubricate using grease Front fork oil –...
Page 41: Recommended Lubricants
RECOMMENDED LUBRICANTS Application Manufacturer Brand Engine oil 750 ml (during regular service) TVS Motor Company TVS TRU4 PREMIUM oil 800 ml (incase of disassembly) (SAE 10W30 SL-JASO MA2) Transmission oil 100 ml (during regular service) -do- -do- 120 ml (incase of disassembly) Front fork oil 53 ±...
Page 42 MAINTENANCE MAXIMUM MINIMUM -29-...
Page 43 MAINTENANCE Caution Once the battery is charged initially, never add diluted sulphuric acid. Use only distilled water for topping up. Never add tap water. Never check the battery charge by shorting terminals. Always connect the positive terminals first and the negative to avoid sparking. Do not obstruct, bend or change the routing of the battery air vent tube.
Page 44 MAINTENANCE Good Fuse Blown Fuse Caution Do not use vehicle by shorting the wires without fuse. This may result in overheating of electrical items / wiring and may result in fire. Do not use fuse of higher amperage than specified for the safety of electrical system.
Page 45 MAINTENANCE Caution Always use only recommended make and type of spark plug. Replace spark plug every 12000 km. Cover the spark plug hole with cloth when the plug is removed to prevent dust / water entry. It is advisable to tighten the new spark plug by hand till the end and then loosen and again re-tight the spark plug by 1/8 of rotation after sealing by using only the hand tool.
Page 46 Check the oil level as per the schedule to avoid costly damage. Do not fill excess oil may cause oil leak. Always use TVS TRU4 PREMIUM (SAE 10W30 SL-JASO MA2) oil only. -33-...
Page 47 MAINTENANCE 10 ~ 15 mm 10 ~ 15 mm -34-...
Page 48 MAINTENANCE Warning Check both the brake play periodically. However the brake play needs to be adjusted more frequently depending upon the usage. Brakes are items of personal safety and should always be maintained in proper condition. -35-...
Page 49 MAINTENANCE Caution Replace the brake shoes as a set, if the wear limit indicator shows beyond the wear limit even after indexing the lever. -36-...
Page 50 MAINTENANCE Caution The side walls of the tubeless tyre which in contact with the wheel rim are only seals the air inside the wheel assembly. Hence care should be taken not to damage the side walls of the tyres during removal / reassembly.
Page 51 MAINTENANCE Warning The exhaust system becomes hot after a run. Park the vehicle in a place where pedestrians or children are not likely to touch the vehicle. -38-...
Page 52 MAINTENANCE Caution Caution Do not park the vehicle on a slope or soft ground or Avoid using alkaline solution like detergent soaps else it may fall down. During storage, the battery for washing. This may damage head lamp and must be recharged at recommended charger if other lamp assemblies.
Page 53 MAINTENANCE Caution Long journey are to be taken only after the running-in period of 1000 km. -40-...
Page 54: Warranty And Services
WARRANTY AND SERVICES -41-...
Page 55 WARRANTY AND SERVICES Following Toll Free numbers can be contacted for battery related queries if any. Incase of EXIDE battery, call :- 1800 103 5454 Incase of AMCO battery, call :- 1800 425 0096 -42-...
Page 56 WARRANTY AND SERVICES Warning Modifications to this vehicle not approved by TVS Motor Company may cause loss of performance and render it unsafe for use and disqualifies for warranty coverage also. -43-...
Page 57: Service Information
WARRANTY AND SERVICES SERVICE INFORMATION Customer’s Name and address There are nine services for Scooty Zest 110 during warranty ..............period. Of these, first three services are free services for which ..............labour charges are free. In addition to these three free services, we have a scheme of six pay services.
Page 58 Periodic maintenance always helps good performance of an automobile and our services are planned to keep your Scooty Zest 110 performing good. Please note that carrying out the services for your vehicle at scheduled intervals is necessary for availing of warranty. And please also remember that after the services are over, periodic servicing of your vehicle at appropriate intervals, depending upon its extent of use, will keep your vehicle at its best level of performance.
Page 59 WARRANTY AND SERVICES PART (B) DELIVERY CERTIFICATE (To be given by the customer to TVS Motor Company Authorised Dealer at the time of taking possession of new vehicle) Certified that I have taken possession of the Scooty Zest 110 TO BE FILLED IN BY THE MAIN DEALER / AD bearing engine no.
Page 60 (C[^m{ · Vm H{ $ Ûmam AoYJ« h U H$aZ{ H{ $ g_` Q> r .dr.Eg S> r ba H$m{ à{ o fV oH$`m Om`{ ) Scooty Zest 110 S> r ba H{ $ Ûmam ^am Om`{ à_moUV oH$ _¡ Z { H$m AoYJ«...
Page 61 EXTENDED WARRANTY Peace of mind for 5 years Trouble free ownership experience Valid at all India TVSM Authorized network TVSM Genuine Parts Guaranteed Higher Resale Value of Vehicle. Optional feature, can be availed at nominal charges. Contact your nearest Dealership for details* *Terms and conditions apply -48-...
Page 62 EXPRESS SERVICE Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details.* *Facility available at selected Dealerships only. Terms and conditions apply -49-...
Page 63 EXPERT ON WHEELS Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges. Contact your nearest Dealership for details.* *Facility available at selected Dealership only. Terms and conditions apply -50-...
Page 64 PICKUP AND DROP Busy Life? Easy Servicing! Now, Avail Pickup & Drop of your vehicle for service. Vehicle picked up & delivered from/to your office or residence at prefixed appointed time. Offered at nominal convenience charges. Contact your nearest Dealership for details.* *Facility available at selected Dealership only.
Page 65: Technical Specifications
TECHNICAL SPECIFICATIONS MANUFACTURER : TVS MOTOR COMPANY LIMITED P.B. No 1, Bythahalli, Kadakola post, Mysore - 571 311, India. ENGINE TRANSMISSION Clutch : Dry - Centrifugal clutch Type : Single cylinder, 4 stroke, air cooled, spark ignition engine Primary transmission...
Page 66 TECHNICAL SPECIFICATIONS CHASSIS ELECTRICAL Dimensions and weight Spark plug gap : 0.9 ~ 1.0 mm Frame : Duplex tubular frame Battery : 12V, 5Ah Lead Acid type Front suspension : Telescopic hydraulic type Generator : Fly wheel magneto, 12V, 80W Rear suspension : Toggle link with hydraulic Head lamp...
Page 67 Specifications are subject to change without Fuel : Unleaded Petrol notice. Engine oil and capacity : TVS TRU4 PREMIUM oil (SAE 10W30 SL-JASO MA2) 750 ml during regular service and 800 ml incase of disassembly : TVS TRU4 PREMIUM oil (SAE...
Page 68: General Information
GENERAL INFORMATION Dear Customer, It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.

TVS Scooty Zest 110 Manual

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