DSE DSEPOWER DSE871 Series Manual

Mono display
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DSEPOWER
DSE871x Mono Display
Document number 057-129
Author : Anthony Manton
1
Part No. 057-129 DSE871x mono remote display ISSUE 2.1 21/09/2010 ADM
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  • Page 1 ® DSEPOWER DSE871x Mono Display Document number 057-129 Author : Anthony Manton Part No. 057-129 DSE871x mono remote display ISSUE 2.1 21/09/2010 ADM CALL US TODAY REQUEST A QUOTE SHOP ONLINE 1-888-POWER-58 parts@genpowerusa.com www.genpowerusa.com...
  • Page 2 Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above. The DSE logo and the names DSEUltra, DSEPower, DSEPower, DSEExtra, DSEMarine and DSENet are UK registered trademarks of Deep Sea Electronics PLC.
  • Page 3: Table Of Contents

    DSE871x mono remote display TABLE OF CONTENTS Section Page BIBLIOGRAPHY ....................6 INSTALLATION INSTRUCTIONS ..................6 TRAINING GUIDES ......................6 MANUALS ..........................6 INTRODUCTION ....................7 SPECIFICATIONS .................... 8 PART NUMBERING ......................8 3.1.1 SHORT NAMES ......................8 TERMINAL SPECIFICATION ....................9 POWER SUPPLY REQUIREMENTS ..................
  • Page 4 EDITING A PARAMETER ................... 62 9.2.2 ADJUSTABLE PARAMETERS (RUNNING EDITOR) ..........62 COMMISSIONING ..................63 10.1.1 PRE-COMMISSIONING ....................63 FAULT FINDING ..................64 DSE 4 STEPS TO SUCCESSFUL SYNCHRONISING ....... 66 12.1 CONTROL ........................66 12.2 METERING ........................66 12.3 COMMUNICATIONS ...................... 66 12.4...
  • Page 5 DSE871x mono remote display 13.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE ....... 67 13.1.1.1 INDIVIDUAL PLUGS ........................67 13.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE ..........67 13.3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE ........67 WARRANTY ....................68 DISPOSAL....................68 15.1...
  • Page 6: Bibliography

    DSE871x mono remote display 1 BIBLIOGRAPHY This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website www.deepseaplc.com 1.1 INSTALLATION INSTRUCTIONS Installation instructions are supplied with the product in the box and are intended as a ‘quick start’ guide only.
  • Page 7: Introduction

    This is not a controlled document. You will not be automatically informed of updates. Any future updates of this document will be included on the DSE website at www.deepseaplc.com DSE871x display module is used in conjunction with DSE87xx controller. The DSE871x display is NOT a standalone module.
  • Page 8: Specifications

    Specification 3 SPECIFICATIONS 3.1 PART NUMBERING 8711 Variant Product type Standard DSE8711 Mono product 8711 remote display for DSE8710 DSE8716 Mono 8716 Hardware revision remote display for DSE8760 Initial module release At the time of this document production, there are no variants of this product. 3.1.1 SHORT NAMES Short name Description...
  • Page 9: Terminal Specification

    NOTE: NOTE: NOTE: For For purchasing additional connector plugs from DSE, please see the section entitled purchasing additional connector plugs from DSE, please see the section entitled purchasing additional connector plugs from DSE, please see the section entitled purchasing additional connector plugs from DSE, please see the section entitled...
  • Page 10: Outputs

    Specification 3.4 OUTPUTS Ten (10) digital outputs are fitted to the DSE8710 controller. Additional outputs are provided for by adding up to ten (10) external relay boards (DSE2157). This allows for up to 80 additional digital outputs. 3.4.1 OUTPUTS A & B Type Fully configurable Rating...
  • Page 11: Rs485 Connection

    Should an external alarm or indicator be required, this can be achieved by using the DSEDSE871x front panel editor to configure an auxiliary output for “Audible Alarm”, and by using the DSE Configuration Suite, to configure an auxiliary input for “Alarm Mute” (if required).
  • Page 12: Dimensions And Mounting

    Specification 3.8 DIMENSIONS AND MOUNTING 3.8.1.1 DIMENSIONS 240.0mm x 181.1mm x 41.7mm (9.4” x 7.1” x 1.6”) PANEL CUTOUT 220mm x 160mm (8.7” x 6.3”) WEIGHT 0.7kg (1.4lb) Part No. 057-129 DSE871x mono remote display ISSUE 2.1 21/09/2010 ADM CALL US TODAY REQUEST A QUOTE SHOP ONLINE 1-888-POWER-58...
  • Page 13: Fixing Clips

    Specification 3.8.2 FIXING CLIPS Supplied fixing clips hold the module into the panel fascia. Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip. • Insert the three ‘prongs’ of the fixing clip into the slots in the side of the DSE87xx series module case. •...
  • Page 14: Cable Tie Fixing Points

    Specification 3.8.3 CABLE TIE FIXING POINTS Integral cable tie fixing points are included on the rear of the module’s case to aid wiring. This additionally provides strain relief to the cable loom by removing the weight of the loom from the screw connectors, thus reducing the chance of future connection failures.
  • Page 15: Applicable Standards

    Specification 3.9 APPLICABLE STANDARDS This document conforms to BS4884-1 1992 Specification for presentation of essential BS 4884-1 information. BS 4884-2 This document conforms to BS4884-2 1993 Guide to content BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation BS EN 60068-2-1 -30°C (-22°F) (Minimum temperature)
  • Page 16: Enclosure Classifications

    Specification 3.9.1 ENCLOSURE CLASSIFICATIONS IP CLASSIFICATIONS DSE871x series specification under BS EN 60529 Degrees of protection provided by enclosures IP65 (Front of module when module is installed into the control panel with the optional sealing gasket). IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) First Digit Second Digit Protection against contact and ingress of solid objects...
  • Page 17: Nema Classifications

    Specification NEMA CLASSIFICATIONS DSE871x series NEMA Rating (Approximate) 12 (Front of module when module is installed into the control panel with the optional sealing gasket). 2 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) NOTE: - There is no direct equivalence between IP / NEMA ratings.
  • Page 18: Installation

    Installation – Terminal Description 4 INSTALLATION The DSE87xx Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Specification, Dimension and mounting elsewhere in this document. 4.1 TERMINAL DESCRIPTION 4.1.1 DC SUPPLY, FUEL AND START OUTPUTS Icon DESCRIPTION CABLE...
  • Page 19: Rs485 Connector

    Installation – Terminal Description 4.1.3 RS485 CONNECTOR PIN No NOTES Two core screened twisted pair cable. 120Ω impedance suitable for RS485 use. Recommended cable type - Belden 9841 Max distance 1200m (1.2km) when using Belden 9841 or direct equivalent. Location of RS485 connector Location of RS232 connector 4.1.4 RS232 CONNECTOR...
  • Page 20: Description Of Controls

    Installation – Description Of Controls 4.2 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module. 4.3 DSE8711 DISPLAY FOR DSE8710 AUTOSTART Main status and instrumentation display Menu navigation Four configurable buttons LEDs Close generator...
  • Page 21: Dse8716 Display For Dse8760 Mains Controller

    Installation – Description Of Controls 4.4 DSE8716 DISPLAY FOR DSE8760 MAINS CONTROLLER The following section details the function and meaning of the various controls on the module. Menu navigation Main status and buttons Four configurable instrumentation display LEDs Transfer to mains (manual mode only) Bus on load...
  • Page 22: Quickstart Guide

    Installation – Description Of Controls 4.5 QUICKSTART GUIDE This section provides a quick start guide to the module’s operation. 4.5.1 STARTING THE ENGINE First, select manual mode… …then press the Start button to crank the engine. NOTE:- For further details, see the section entitled ‘OPERATION’ elsewhere in this manual. 4.5.2 STOPPING THE ENGINE Select Stop/Reset mode.
  • Page 23: Viewing The Instrument

    If no buttons are pressed upon entering an instrumentation page, the instruments will be displayed automatically subject to the setting of the LCD Scroll Timer. The LCD Page and LCD Scroll timers are configurable using the DSE Configuration Suite Software or by using the Front Panel Editor.
  • Page 24: Status

    0.0pf The contents of this display may vary depending upon configuration by the generator manufacturer / supplier. The display above is achieved with the factory settings, shown below in the DSE Configuration suite software: ‘Stop Mode’ etc is displayed on the...
  • Page 25: Engine

    Engine ECU Link* *When connected to suitably configured and compatible engine ECU. For details of supported engines see ‘Electronic Engines and DSE wiring’ (DSE Part number 057-004). Depending upon configuration and instrument function, some of the instrumentation items may include a tick icon beside them.
  • Page 26: Generator

    Viewing The Instrument Pages 4.6.3 GENERATOR Contains electrical values of the generator (alternator), measured or derived from the module’s voltage and current inputs. • Generator Voltage (ph-N) • Generator Voltage (ph-ph) • Generator Frequency • Generator Current • Generator Earth Current •...
  • Page 27: Rs232 Serial Port

    Viewing The Instrument Pages 4.6.6 RS232 SERIAL PORT NOTE:- The RS232 port instrument shows status of the host controller’s (8710/8760) serial port. This section is included to give information about the RS232 serial port and external modem (if connected). The items displayed on this page will change depending upon configuration of the module. You are referred to your system supplier for further details.
  • Page 28 Viewing The Instrument Pages Example 1 continued – Modem diagnostics Modem diagnostic screens are included; press when viewing the RS232 Serial Port instrument to cycle the available screens. If you are experiencing modem communication problems, this information will aid troubleshooting. Shows the state of the modem communication lines.
  • Page 29 . . . If the GSM modem is not purchased from DSE, ensure that it has been correctly set to operate at 9600 baud. You may need to install a terminal program on your PC and consult your modem supplier to do this. GSM modems purchased from DSE are already configured to work with the DSE87xx series module.
  • Page 30: Rs485 Serial Port

    ‘quiet’ on the data link. The factory settings are for the module to communicate at 19200 baud, modbus slave address 10. To use the RS485 port, ensure that ‘port usage’ is correctly set using the DSE Configuration Suite Software. Required settings are shown below.
  • Page 31: About

    Viewing The Instrument Pages 4.6.8 ABOUT Contains important information about the module and the firmware versions. This information may be asked for when contacting DSE Technical Support Department for advice. • Module Type (i.e. 8710) • Application Version – The version of the module’s main firmware file – Updatable using the Firmware Update Wizard in the DSE Configuration Suite Software.
  • Page 32: Viewing The Event Log

    DSE87xx series log is capable of storing the last 250 log entries. Under default factory settings, the event log only includes shutdown and electrical trip alarms logged (The event log does not contain Warning alarms); however, this is configurable by the system designer using the DSE Configuration Suite software.
  • Page 33: User Configurable Indicators

    Controls and Indications 4.8 USER CONFIGURABLE INDICATORS These LEDs can be configured by the user to indicate any one of 100+ different functions based around the following:- • Indications - Monitoring of a digital input and indicating associated functioning user’s equipment - Such as Battery Charger On or Louvres Open, etc.
  • Page 34: Controls

    Controls and Indications 4.9 CONTROLS Stop / Reset This button places the module into its Stop/Reset mode. This will clear any alarm conditions for which the triggering criteria have been removed. If the engine is running and the module is in Stop mode, the module will automatically instruct the changeover device to unload the generator (‘Close Generator’...
  • Page 35 Controls and Indications Transfer to generator (DSE8710/8711 only) Allows the operator to transfer the load to the generator, synchronising first if required. (when in Manual mode only) Open generator (DSE8710/8711 only) Allows the operator to open the generator breaker (when in Manual mode only) Close mains (DSE8760/8716 only) This push button is used to control the closure of the mains load switching device and has two modes of operation :...
  • Page 36: Operation

    Operation 5 OPERATION The following description details the sequences followed by a module containing the standard ‘factory configuration’. Remember that if you have purchased a completed generator set or control panel from your supplier, the module’s configuration will probably have been changed by them to suit their particular requirements. Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field.
  • Page 37: Dummy Load / Load Shedding Control

    If the loading remains at these levels after the completion of the timer, the ‘highest’ active Dummy Load Control output is de-energised. This continues until all Dummy Load Control outputs have been de-energised. Example screen shot of Dummy Load Control setup in the DSE Configuration Suite Part No. 057-129 DSE871x mono remote display ISSUE 2.1 21/09/2010 ADM...
  • Page 38: Load Shedding Control

    When the set enters a stopping sequence for any reason the Load Shedding control’ outputs will de-energise at the same time as the generator load switch is signalled to open. Example screen shot of Load Shedding Control setup in the DSE Configuration Suite Part No. 057-129 DSE871x mono remote display ISSUE 2.1 21/09/2010 ADM...
  • Page 39: Stop Mode

    Oil pressure switch must be closed to indicate low oil pressure (MPU version only) When the engine has stopped, it is possible to send configuration files to the module from DSE Configuration Suite PC software and to enter the Front Panel Editor to change parameters.
  • Page 40: Automatic Mode

    Operation 5.4 AUTOMATIC MODE NOTE:- If a digital input configured to panel lock is active, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock. Activate auto mode be pressing the pushbutton.
  • Page 41: Engine Running

    This is configured as part of the Load Shedding and Dummy Load control settings in the DSE Configuration Suite Software. See section entitled Dummy Load / Load Shedding elsewhere in this document for further details.
  • Page 42: Manual Mode

    Operation 5.5 MANUAL MODE NOTE:- If a digital input configured to panel lock is active, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock. Activate Manual mode be pressing the pushbutton.
  • Page 43: Engine Running

    Operation 5.5.3 ENGINE RUNNING In manual mode, the load is not transferred to the generator unless a ‘loading request’ is made. A loading request can come from a number of sources. • Pressing the transfer to generator button. • Request from DSE8760 mains controller or from another DSE8710 controller over the MSC link. •...
  • Page 44: Stopping Sequence

    Operation 5.5.6 STOPPING SEQUENCE In manual mode the set will continue to run until either : • The stop button is pressed – The set will immediately stop • The auto button is pressed. The set will observe all auto mode start requests and stopping timers before beginning the Auto mode stopping sequence.
  • Page 45: Protections

    Protections 6 PROTECTIONS When an alarm is present, the Audible Alarm will sound and the Common alarm LED if configured will illuminate. The audible alarm can be silenced by pressing the Mute button The LCD display will jump from the ‘Information page’ to display the Alarm Page Number of present alarms.
  • Page 46: Protections Disabled

    The system designer provides this switch (not DSE) so its location will vary depending upon manufacturer, however it normally takes the form of a key operated switch to prevent inadvertent activation. Depending upon configuration, a warning alarm may be generated when the switch is operated.
  • Page 47: Indications

    Protections 6.2 INDICATIONS Indications are non-critical and often status conditions. They do not appear on the LCD of the module as a text message. However, an output or LED indicator can be configured to draw the operator’s attention to the event. Example •...
  • Page 48: Warnings

    Protections 6.3 WARNINGS Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition. Example Alarm Charge Failure Warning In the event of an alarm the LCD will jump to the alarms page, and scroll through all active warnings and shutdowns.
  • Page 49: Shutdowns

    Protections 6.5 SHUTDOWNS NOTE:- Shutdown and Electrical Trip alarms can be disabled by user configuration. See the section entitled Protections Disabled elsewhere in this document. Shutdowns are latching alarms and stop the Generator. Clear the alarm and remove the fault then press Stop/Reset to reset the module.
  • Page 50: High Current Shutdown / Electrical Trip Alarm

    (when I = 2). Factory settings for the IDMT Alarm when used on a brushless alternator are as follows (screen capture from the DSE Configuration Suite PC software : (Trip setting value)
  • Page 51 Protections With typical settings as above, the tripping curve is followed as shown below. This allows for overload of the set to the limits of the Typical Brushless Alternator whereby 110% overload is permitted for 1 hour. If the set load reduces, the controller then follows a cooling curve. This means that a second overload condition may trip much sooner than the first as the controller knows if the windings have not cooled sufficiently.
  • Page 52: Short Circuit And Earth Fault Shutdown / Electrical Trip Alarm

    (Trip setting value) K (time multiplier setting) The settings shown in the example above are a screen capture of the DSE factory settings, taken from the DSE Configuration Suite software. Part No. 057-129 DSE871x mono remote display ISSUE 2.1 21/09/2010 ADM...
  • Page 53: Earth Fault Tripping Curves

    NOTE: NOTE: NOTE: DSE Factory setti DSE Factory setti DSE Factory setting is time multiplier (K) = 0.4 DSE Factory setti ng is time multiplier (K) = 0.4 ng is time multiplier (K) = 0.4 ng is time multiplier (K) = 0.4 Part No.
  • Page 54: Short Circuit Tripping Curves

    Protections 6.8.1 SHORT CIRCUIT TRIPPING CURVES NOTE: DSE Factory setting is time multiplier (K) = 0.01 NOTE: DSE Factory setting is time multiplier (K) = 0.01 NOTE: NOTE: DSE Factory setting is time multiplier (K) = 0.01 DSE Factory setting is time multiplier (K) = 0.01...
  • Page 55: Rocof / Vector Shift

    Protections 6.9 ROCOF / VECTOR SHIFT When configured to run in parallel with the mains (utility) supply, the module monitors for ROCOF / Vector shift trips according to the module’s configuration settings. This is included within the module and will detect failure of the mains supply during parallel operation with the generator.
  • Page 56: Maintenance Alarm

    (1 to 3). • Pressing the maintenance reset button in the DSE Configuration Suite, Maintenance section. Example 2 Screen capture from DSE Configuration Suite Software showing the configuration of a digital input for Reset Maintenance Alarm 1.
  • Page 57: Scheduler

    Up to 16 scheduled start/stop sequences can be configured to repeat on a 7-day or 28-day cycle. Scheduled runs may be on load or off load depending upon module configuration. Example Screen capture from DSE Configuration Suite Software showing the configuration of the Exercise Scheduler.
  • Page 58: Front Panel Configuration

    Front Panel Configuration 9 FRONT PANEL CONFIGURATION This configuration mode allows the operator limited customising of the way the module operates. Use the module’s navigation buttons to traverse the menu and make value changes to the parameters: Increase value / next item Previous page Decrease value / next item Part No.
  • Page 59: Accessing The Main Front Panel Configuration Editor

    If the code has been ‘lost’ or ‘forgotten’, the module must be returned to the DSE facto the code. If the code has been ‘lost’ or ‘forgotten’, the module must be returned to the DSE factory ry ry ry to to to to have the module’s code removed.
  • Page 60: Editing A Parameter

    Front Panel Configuration 9.1.1 EDITING A PARAMETER Enter the editor as described above. Press the (left) or (right) buttons to cycle to the section you wish to view/change. Press the (up or down) buttons to select the parameter you wish to view/change within the currently selected section.
  • Page 61: Adjustable Parameters

    Front Panel Configuration 9.1.2 ADJUSTABLE PARAMETERS Front Panel Configuration Editor. For descriptions of the parameters, you are referred to The DSE87xx series Configuration Suite Manual, DSE Part 057-119. Section Parameter as shown on display Values Contrast Display Language English, others.
  • Page 62: Accessing The 'Running' Configuration Editor

    Front Panel Configuration 9.2 ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR The ‘running’ editor can be entered while the engine is running. All protections remain active if the engine is running while the running editor is entered. Press and hold the button to enter the running editor. 9.2.1 EDITING A PARAMETER Enter the editor as described above.
  • Page 63: Commissioning

    This includes load bank testing, load acceptance, breaker control and more. 10.11. When building a synchronising system, follow the DSE “4 Steps To Synchronising” as detailed elsewhere in this document before attempting to parallel the set with another supply.
  • Page 64: Fault Finding

    Note that the set will not take load in manual mode unless there is an active remote start on load signal. Synchronising or load sharing is Follow the DSE “4 Steps To Synchronising” as detailed in the following section. not operating satisfactorily Part No. 057-129 DSE871x mono remote display ISSUE 2.1 21/09/2010 ADM...
  • Page 65 Commissioning and Fault Finding SYMPTOM POSSIBLE REMEDY Incorrect reading on Engine Check engine is operating correctly. Check sensor and wiring paying particular gauges attention to the wiring to terminal 47 (refer to appendix). Check that sensor is compatible with the DSE87xx series module and that the module configuration Fail to stop alarm when engine is is suited to the sensor.
  • Page 66: Dse 4 Steps To Successful Synchronising

    This is free of charge, along with all other downloads. This page is also available as a training document (handout style) from DSE. Part Number 056-001 Four Steps to Synchronising – included on the DSE website.
  • Page 67: Maintenance, Spares, Repair And Servicing

    In the case of malfunction, you should contact your original equipment manufacturer (OEM). 13.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE If you require additional plugs from DSE, please contact our Sales department using the part numbers below. 13.1.1.1 INDIVIDUAL PLUGS...
  • Page 68 Commissioning and Fault Finding 14 WARRANTY DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, you are referred to your original equipment supplier (OEM). 15 DISPOSAL 15.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)

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