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DSE 560 Operating Manual

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DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual
MODEL 560
OPERATING MANUAL
Author:- Miles Revell
Deep Sea Electronics Plc
Highfield House
Hunmanby
North Yorkshire
YO14 OPH
England
Tel: +44 (0) 1723 890099
Fax: +44 (0) 1723 893303
E-Mail: Sales@Deepseaplc.com
560 OPERATING MANUAL ISSUE 5 4/4/02 MR
1

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  • Page 1 DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual MODEL 560 OPERATING MANUAL Author:- Miles Revell Deep Sea Electronics Plc Highfield House Hunmanby North Yorkshire YO14 OPH England Tel: +44 (0) 1723 890099 Fax: +44 (0) 1723 893303 E-Mail: Sales@Deepseaplc.com...
  • Page 2 DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual <<< THIS PAGE INTENTIONALLY BLANK >>> <<< THIS PAGE INTENTIONALLY BLANK >>> <<< THIS PAGE INTENTIONALLY BLANK >>> <<< THIS PAGE INTENTIONALLY BLANK >>> 560 OPERATING MANUAL ISSUE 5 4/4/02 MR...

  • Page 3: Table Of Contents

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual TABLE OF CONTENTS Section Page INTRODUCTION..........................5 CLARIFICATION OF NOTATION USED WITHIN THIS PUBLICATION........5 1. OPERATION ..........................6 1.1 CONTROL ..........................6 FIG 1 ............................ 6 1.2 AUTOMATIC MODE OF OPERATION..................
  • Page 4 DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual 12.1 SENDER WIRING RECOMMENDATIONS ................33 12.2 PC INTERFACE MODULE 808.....................34 12.3 OUTPUT EXPANSION......................34 12.3.1 RELAY OUTPUT EXPANSION (157)................34 12.3.2 LED OUTPUT EXPANSION (548) .................34 12.4 INPUT EXPANSION......................35 12.5 STANDBY GENERATING SET?...................35 12.6 NEED MORE FUNCTIONS?....................35...

  • Page 5: Introduction

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual INTRODUCTION The DSE 560 Module, has been designed to allow the OEM to meet most of the industry’s complex specifications. It has been primarily designed to allow the user to start and stop the generator, and if required, transfer the load to the generator either manually (via external push-buttons) or automatically.

  • Page 6: Operation

    OPERATION CONTROL Control of the DSE 560 module is via a rotary switch (or Key-switch) mounted on the front of the module with STOP/RESET, MANUAL and AUTO functions. For normal operation this is the only control which needs to be operated. The small push-button is used to access further information such as instrumentation, details of its operation are detailed later in this document.

  • Page 7: Automatic Mode Of Operation

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual AUTOMATIC MODE OF OPERATION Turning the selector switch to the AUTO position activates the module When a Remote Start signal is applied to the remote start input, the following sequence is initiated:- The Remote Start Active indicator illuminates (if configured).

  • Page 8: Manual Operation

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual MANUAL OPERATION NOTE:- The following sequence is only applicable to controllers not using external start/stop push-button control. To initiate a start sequence in MANUAL, turn the selector switch to MANUAL NOTE:- There is no Start Delay in this mode of operation.

  • Page 9: Manual Operation With External Start And Stop Pushbuttons

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual MANUAL OPERATION WITH EXTERNAL START AND STOP PUSHBUTTONS If the module has been configured to use external Start and Stop pushbuttons the normal ‘Manual’ mode of operation is over-ridden and the following sequence is observed;...

  • Page 10: Protections

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual PROTECTIONS The module will indicate that an alarm has occurred in several ways; The “Common alarm” LED will illuminate (Warning = Amber, Shutdown = Red Flashing) The LCD display will display the appropriate alarm icon.

  • Page 11: Warnings

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual WARNINGS Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition. In the event of a warning alarm the LCD will display:- The COMMON ALARM LED will also illuminate (amber).

  • Page 12: Shutdowns

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual SHUTDOWNS Shutdowns are latching and stop the Generator. The alarm must be accepted and cleared, and the fault removed to reset the module. In the event of a shutdown alarm the LCD will display:- The COMMON ALARM LED will also illuminate (Red Flashing).
  • Page 13 DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual NOTE:-However, during the start-up sequence the overspeed trip logic can be configured to allow an extra trip level margin, this is used to prevent nuisance tripping on start-up - Refer to the 808 For Windows™ Software Manual under heading ‘Overspeed Overshoot’...

  • Page 14: Electrical Trips

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual ELECTRICAL TRIPS Electrical trips are latching and stop the Generator but in a controlled manner. On initiation of the electrical trip condition the module will de-energise the ‘Load Transfer’ Output to remove the load from the generator.

  • Page 15: Decription Of Controls

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual DECRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module. Scroll Button LCD Display Common Alarm Indicator User Configurable LCD...

  • Page 16: Lcd Display Areas

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual LCD DISPLAY AREAS Instrument Values Display Information & Units of Measure Alarm Icons User Definable Alarms/Indicators NOTE:- The Engine Hours Run counter will only display the accumulated hours to the nearest 12 Minutes Hour (0.2Hr).

  • Page 17: Viewing The Instruments

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual VIEWING THE INSTRUMENTS It is possible to manually scroll to display the different instruments by repeatedly operating the scroll button, once selected the instrument will remain on the LCD display until the user selects a different instrument or after a period of inactivity the module will revert to the initial display.

  • Page 18: Indicators

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual 3.2 INDICATORS COMMON ALARM LED This LED indicates when an alarm condition is present. The Alarms Page on the LCD will detail the exact nature of the alarm.

  • Page 19: Installation Instructions

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual INSTALLATION INSTRUCTIONS The model DSE 560 Module has been designed for front panel mounting. Fixing is by 4 spring loaded clips for easy assembly. PANEL CUT-OUT 138.00mm 185.00mm...

  • Page 20: Front Panel Layout

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual FRONT PANEL LAYOUT L1 L2 CRPM 88 8 8 88 8 8 88 8 AUTO Deep Sea Electronics plc Model 560 FIG 5 REAR PANEL LAYOUT FIG 6...

  • Page 21: Electrical Connections

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual ELECTRICAL CONNECTIONS Connections to the Module are via plug and sockets. CONNECTION DETAILS The following describes the connections and recommended cable sizes to the 3 (or 4) plugs and sockets on the rear of the Module.

  • Page 22: Plug "C" 4 Way

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual PLUG “C” 4 WAY DESCRIPTION CABLE NOTES SIZE Generator L1 Voltage 1.0mm Connect to generator L1 output (AC) Monitoring Input (Recommend 2A Fuse) Generator L2 Voltage 1.0mm Connect to generator L2 output (AC)

  • Page 23: Connector Function Details

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual CONNECTOR FUNCTION DETAILS The following describes the functions of the 3 connectors on the rear of the module. See rear panel layout FIG 5 . PLUG “A” 13 WAY DESCRIPTION DC Supply -ve.

  • Page 24: Plug "B" 17 Way

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual PLUG “B” 17 WAY DESCRIPTION DO NOT USE DO NOT USE DO NOT USE DO NOT USE Auxiliary Relay output 3. Plant Supply +ve. Configurable output, see Calibration Manual for options available.

  • Page 25: Specification

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual SPECIFICATION DC Supply 9.0 to 35 V Continuous. Able to survive 0 V for 50 mS, providing supply was at least Cranking Dropouts 10 V before dropout and supply recovers to 5V .This is achieved without the need for internal batteries.

  • Page 26: Commissioning

    The generator will then run for the pre-set cooling down period, then shutdown into it’s standby mode. 7.10. If despite repeated checking of the connections between the 560 and the customer’s system, satisfactory operation cannot be achieved, then the customer is requested to contact the...

  • Page 27: Fault Finding

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual FAULT FINDING SYMPTOM POSSIBLE REMEDY Unit is inoperative Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse. Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts Check the operating temperature is not above 70 °C.

  • Page 28: Typical Wiring Diagram (3Phase 4Wire)

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual TYPICAL WIRING DIAGRAM (3PHASE 4WIRE) LOAD NOTE:- When connected to a completed Panel / Gen-set Real-time diagnostic display is available Configuration Optional 157 Relay Expansion Board Safety Earth Connection...

  • Page 29: Factory Default Configuration

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual 10. FACTORY DEFAULT CONFIGURATION P560 Configuration Title: Standard default settings factory set Created by: Miles Revell Date: 17 January 2000 Filename: P560A MISCELLANEOUS ITEMS Item Value Magnetic pickup input present...
  • Page 30 DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual SYSTEM TIMERS Timer Mins:secs Remote start delay time 0:05 Remote stop delay time 0:30 Cranking time 0:10 Crank rest time 0:10 Safety on delay time 0:10 Warm up time...

  • Page 31: Icons And Lcd Indentification

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual 11. ICONS AND LCD INDENTIFICATION 11.1 ICON DESCRIPTIONS Display Symbol Description Display Symbol Description Shutdown Alarm Phase - Phase L1- L2 Warning Alarm Phase - Phase L2- L3...

  • Page 32: Lcd User-Defined Indication Identification Diagram

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual 11.2 LCD USER-DEFINED INDICATION IDENTIFICATION DIAGRAM L1 L2 LCD 1 CRPM 88 8 8 88 8 8 88 8 LCD 2 LCD 3 LCD 4 AUTO Deep Sea Electronics plc...

  • Page 33: Appendix

    DSE Model 560 Automatic Start Engine Management and Instrumentation System Operators Manual 12. APPENDIX 12.1 SENDER WIRING RECOMMENDATIONS Using Earth return (single wire) senders Connection name Terminal Oil pressure 55x / 560 Coolant temperature module Sender common NOTE:- . It is important that terminal 24 ( sender common ) is soundly connected to an earth point on the ENGINE BLOCK, not within the control panel, and must be a sound electrical connection to the sender bodies.

  • Page 34: Pc Interface Module 808

    There are several methods of output expansion available for the 560 module:- 12.3.1 RELAY OUTPUT EXPANSION (157) An expansion module is available, which connects to the configuration socket, and enables the 560 to use eight additional relays, providing Volt-free contacts for customer connection.

  • Page 35: Input Expansion

    Expansion/Annunciator. Please refer to our Technical department for details. 12.5 STANDBY GENERATING SET? The 560 needs to be given a remote start to start up. This can be supplied from a Mains monitoring module to make the gen-set start up automatically should the mains fail. The 560 module may be used in conjunction with either the basic 500 ATS controller or the more complex 530 ATS controller.

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