DSE 4110 Operating Manual

Deep sea electronics plc autostart control module

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COMPLEX SOLUTIONS
MADE SIMPLE.
DEEP SEA ELECTRONICS PLC
AUTOSTART CONTROL MODULE
CALL US TODAY
CALL US TODAY
1-888-POWER-58
1-888-POWER-58
DSE4110
OPERATING MANUAL
REQUEST A QUOTE
REQUEST A QUOTE
parts@genpowerusa.com
parts@genpowerusa.com
SHOP ONLINE
SHOP ONLINE
www.genpowerusa.com
www.genpowerusa.com

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Summary of Contents for DSE 4110

  • Page 1 COMPLEX SOLUTIONS MADE SIMPLE. DEEP SEA ELECTRONICS PLC DSE4110 AUTOSTART CONTROL MODULE OPERATING MANUAL CALL US TODAY REQUEST A QUOTE SHOP ONLINE CALL US TODAY REQUEST A QUOTE SHOP ONLINE 1-888-POWER-58 1-888-POWER-58 parts@genpowerusa.com parts@genpowerusa.com www.genpowerusa.com www.genpowerusa.com...
  • Page 2 Website: www.deepseaplc.com DSE Model 4110 Control System Operators Manual © Deep Sea Electronics Plc All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988.
  • Page 3: Table Of Contents

    DSE Model 4110 AutoStart Operators Manual TABLE OF CONTENTS Section Page INTRODUCTION ....................4 CLARIFICATION OF NOTATION USED WITHIN THIS PUBLICATION..4 OPERATION ....................5 AUTOMATIC MODE OF OPERATION ................5 MANUAL OPERATION ....................... 6 EXERCISE SCHEDULER ....................7 PROTECTIONS ....................
  • Page 4: Introduction

    If required the generator can be started and stopped manually. The DSE 4110 module has a built in LCD hours counter, which displays the number of hours that the generator has run, to the nearest 1/10 hour.
  • Page 5: Operation

    DSE Model 4110 AutoStart Operators Manual 3 OPERATION The following description details the sequences followed by a module containing the standard ‘factory configuration’. Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field.
  • Page 6: Manual Operation

    DSE Model 4110 AutoStart Operators Manual After the starter motor has disengaged, the Safety On timer is activated, allowing Oil Pressure, High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault. Once the engine is running, the Warm Up timer, if selected, is initiated, allowing the engine to stabilise before it can be loaded.
  • Page 7: Exercise Scheduler

    DSE Model 4110 AutoStart Operators Manual 3.3 EXERCISE SCHEDULER Available in module versions V1.3 and higher. The exercise scheduler is used to give a 30-minute test run every seven days. The starting time is configurable and repeated every week, but the run duration is fixed at 30 minutes.
  • Page 8: Protections

    DSE Model 4110 AutoStart Operators Manual 4 PROTECTIONS The module will indicate that an alarm has occurred by illuminating the relevant LED. 4.1 WARNINGS Warnings are used to warn the operator of an impending fault BATTERY CHARGE FAILURE, if the module does not detect a voltage from the warning light terminal on the auxiliary charge alternator, the icon will illuminate.
  • Page 9: Description Of Controls

    DSE Model 4110 AutoStart Operators Manual 5 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module. Low Oil High Coolant Over Speed Under Charge Alt Fail To Auxiliary Auxiliary Pressure Temperature...
  • Page 10: Front Panel Configuration

    DSE Model 4110 AutoStart Operators Manual 6 FRONT PANEL CONFIGURATION The DSE 4110 module is fully configurable from the front panel. There is no requirement for a PC / Laptop or software. 6.1 ACCESSING THE FRONT PANEL CONFIGURATION EDITOR ♦ With the unit is in Stop mode, Configuration Mode is selected by operation of a small switch on the rear, bottom edge of the PCB.
  • Page 11: Configuration Tables

    DSE Model 4110 AutoStart Operators Manual 7 CONFIGURATION TABLES Function Value (Default in Bold) Pre-heat Timer 0 Seconds 5 Seconds 10 Seconds 15 Seconds 20 Seconds 30 Seconds 60 Seconds 180 Seconds Used to pre-heat the engine prior to cranking. The output is active for the duration of the setting, prior to cranking.
  • Page 12 DSE Model 4110 AutoStart Operators Manual Function Value (Default in Bold) Nominal Frequency 50 Hz (O/S +14% / Overshoot +24%) 60 Hz (O/S +14% / Overshoot +24%) The systems nominal frequency. Either 50 Hz or 60 Hz Nominal DC Voltage...
  • Page 13 DSE Model 4110 AutoStart Operators Manual Function Value (Default in Bold) Auxiliary Input 1 Immediate Warning Function Close on Fault Immediate Warning Open on Fault Immediate Shutdown Close on Fault Immediate Shutdown Open on Fault Delayed Warning Close on Fault...
  • Page 14 DSE Model 4110 AutoStart Operators Manual Function Value (Default in Bold) Auxiliary Output 1 Not used Function Pre-heat Load Transfer Common Warning Common Shutdown System in Auto Common Alarm Energise to Stop Programmable output can be configured to one of the following.
  • Page 15: Installation Instructions

    DSE Model 4110 AutoStart Operators Manual 8 INSTALLATION INSTRUCTIONS The model DSE 4110 Module has been designed for front panel mounting. Fixing is by 2 clips for easy assembly. 8.1 PANEL CUT-OUT 98 mm (3.9”) 154 mm (6.1”) FIG 3 Maximum panel thickness –...
  • Page 16: Cooling

    DSE Model 4110 AutoStart Operators Manual 8.2 COOLING The module has been designed to operate over a wide temperature range -30 to +70º C. Allowances should be made for the temperature rise within the control panel enclosure. Care should be taken NOT to mount possible heat sources near the module unless adequate ventilation is provided.
  • Page 17 DSE Model 4110 AutoStart Operators Manual FIG 4B FIG 4C 057-022 4110 OPERATING MANUAL ISSUE 5.1 18/06/2007 JR 17 CALL US TODAY REQUEST A QUOTE SHOP ONLINE CALL US TODAY REQUEST A QUOTE SHOP ONLINE 1-888-POWER-58 1-888-POWER-58 parts@genpowerusa.com parts@genpowerusa.com www.genpowerusa.com...
  • Page 18: Front Panel Layout

    DSE Model 4110 AutoStart Operators Manual 8.4 FRONT PANEL LAYOUT FIG 5 REAR PANEL LAYOUT FIG 6 057-022 4110 OPERATING MANUAL ISSUE 5.1 18/06/2007 JR CALL US TODAY REQUEST A QUOTE SHOP ONLINE CALL US TODAY REQUEST A QUOTE SHOP ONLINE...
  • Page 19: Electrical Connections

    DSE Model 4110 AutoStart Operators Manual 9 ELECTRICAL CONNECTIONS Connections to the Module are via plug and sockets. 9.1 CONNECTION DETAILS The following describes the connections and recommended cable sizes to the 2 plugs and sockets on the rear of the Module.
  • Page 20: Connector Function Details

    DSE Model 4110 AutoStart Operators Manual 9.2 CONNECTOR FUNCTION DETAILS The following describes the functions of the 3 connectors on the rear of the module. See rear panel layout FIG 5. DESCRIPTION DC Supply -ve. System DC negative input. (Battery Negative).
  • Page 21: Specification

    DSE Model 4110 AutoStart Operators Manual 10 SPECIFICATION DC Supply 8.0 to 35 V Continuous. Cranking Dropouts Able to survive 0 V for 50mS, providing supply was at least 10 V before dropout and supply recovers to 5V. This is achieved without the need for internal batteries.
  • Page 22: Commissioning

    9) If despite repeated checking of the connections between the 4110 and the customer’s system, satisfactory operation cannot be achieved, then the customer is requested to contact the factory for further advice on:-...
  • Page 23: Fault Finding

    DSE Model 4110 AutoStart Operators Manual 12 FAULT FINDING SYMPTOM POSSIBLE REMEDY Unit is inoperative Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse. Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts Check the operating temperature is not above 70 °C.
  • Page 24: Typical Wiring Diagram

    DSE Model 4110 AutoStart Operators Manual 13 TYPICAL WIRING DIAGRAM 057-022 4110 OPERATING MANUAL ISSUE 5.1 18/06/2007 JR CALL US TODAY REQUEST A QUOTE SHOP ONLINE CALL US TODAY REQUEST A QUOTE SHOP ONLINE 1-888-POWER-58 1-888-POWER-58 parts@genpowerusa.com parts@genpowerusa.com www.genpowerusa.com www.genpowerusa.com...
  • Page 25: Appendix

    To Positive supply via fuse To Positive supply via fuse To Fuel Solenoid Example of relay pins connected to DSE solid state output to drive a fuel solenoid. See section on Typical Connections else where in this manual for overall typical wiring diagram 057-022 4110 OPERATING MANUAL ISSUE 5.1...
  • Page 26: Push Buttons

    DSE Model 4110 AutoStart Operators Manual 14.2 PUSH BUTTONS Display Description Stop/Reset Manual mode Auto mode 14.3 ALARM / SHUTDOWN INDICATIONS Display Description Low Oil Pressure High Coolant Temperature Overspeed Underspeed Fail to start (Over-crank) Charge Fail Auxiliary Alarm input 1 (Warning or Shutdown)

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