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Backyard Discovery 2106536D Manual

Backyard Discovery 2106536D Manual

14x10 cordova gazebo

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Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990
14x10 Cordova Gazebo
MODEL # : 2106536D
THE ASSEMBLY MANUAL MUST BE RETAINED SINCE
IT CONTAINS IMPORTANT INFORMATION
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, to register your product, or to order
replacement parts Para obtener instrucciones en español, visite
www.backyarddiscovery.com
EASY STEP-BY-STEP
3D INTERACTIVE INSTRUCTIONS
DOWNLOAD THE FREE APP
INSTALLATION
SERVICES
AVAILABLE!
See inside for details
See inside for details
INS-2106536D-A-14X10 CORDOVA-ENG 7-12-2022
*
Made in China

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Jimmy
April 30, 2025

I would like to order 8 post anchor plates number A4M01793

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Summary of Contents for Backyard Discovery 2106536D

  • Page 1 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990 14x10 Cordova Gazebo MODEL # : 2106536D THE ASSEMBLY MANUAL MUST BE RETAINED SINCE IT CONTAINS IMPORTANT INFORMATION Please visit www.backyarddiscovery.com...
  • Page 2 OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. •...
  • Page 3 OWNER'S MANUAL - ANCHORING LAYOUT...
  • Page 4 OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) ROOF JOIST-W4L16295 1" x3 3/8"x"88 3/16" (24x86x2240) ROOF JOIST- W4L16283 1"x3 3/8"x46 3/4" (24x86x1188) PURLIN - W4L16281 1"x3 3/8"x68 3/8" (24x86x1736) PURLIN - W4L16921 | 1"x3 3/8"x29 5/8" (24x86x752) PURLIN-W4L16291 ( 4 ) 1"...
  • Page 5 OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) ROOF JOIST-W4L16309 1" x3 3/8"x76 7/8" (24x86x1952) ROOF JOIST- W4L16297 PURLIN - W4L16303 1"x3 3/8"x15 15/16" (24x86x404) 1"x3 3/8"x20 1/4" (24x86x514) ROOF JOIST-W4L16308 1" X3 3/8"X76 7/8 (24x86x195 2) PURLIN - W4L16304 1"x3 3/8"x50 1/16"...
  • Page 6 OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) RAFTER- W4L16284 1 3/8"x3 3/8"x44" (36x86x1117) RAFTER- W4L16288 1 3/8"x3 3/8"x63 7/8" (36x86x1622) RAFTER- W4L16286 RAFTER - W4L16287 1 3/8"x3 3/8"x20 7/16" (36x86x519) 1 3/8"x3 3/8"x20 7/16" (36x86x519) RAFTER- W4L16285 1 3/8"x3 3/8"x44"...
  • Page 7 OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) CORBEL W/TAG-W2A03394 CORBEL-W2A03393 1 3/8"x6 7/16"x35 1/8" (36x163x893) 1 3/8"x6 7/16"x35 1/8" (36x163x893) BEAM - W4L16923 1"x5 1/4"x53 3/16" (24x134x1351) MID BRACE BEAM - W4L16924 1"x5 1/4"x47 5/8" (24x134x1210) BEAM - W4L16925 1"x5 1/4"x77"...
  • Page 8 OWNER'S MANUAL - PARTS IDENTIFICATION Hardware Components (Not to Scale) H100171 | BOLT WH BLK H100460 | LAG SCREW WH BLK H100792 | LAG SCREW WH BLK | 1/4x1 (34) | 1/4x1 (18) | 1/4x3 (13) H100398 | T-NUT BLK H100488 | BOLT WH BLK H100379...
  • Page 9 OWNER'S MANUAL - PARTS IDENTIFICATION Hardware Components H100385 SCREW PFH BLK (39) H100536 SCREW PWH BLK H100759 SCREW H100392 SCREW PWH BLK TAPPING 8x1 1/4 (39) (52) 8x3/4 (17) 1/4x3/4 H100200 SCREW PFH BLK (26) 8x1 1/2 H101030 SCREW CONFIRMAT BLK H100833 SCREW (98)
  • Page 10 OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M01191 A4M01793 | POST ANCHOR PLATE PANEL BRACKET A4M01192 PANEL BRACKET (x8) A4M01794 | POST PLATE 01194 A4M01193 PANEL BRACKET PANEL BRACKET (x8) ( 2) A6P00308 6X6 POST FOOT A4M01228 RAFTER CLIP (18) A4M01184...
  • Page 11 OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M01200 EDGE TRIM LONG A4M01203 EDGE TRIM SHORT A4M01205 METAL SPACER A4M01201 EDGE TRIM SPLICE A4M01202 EDGE TRIM CORNER SPLICE A4M01204 RIDGE PEAK CAP...
  • Page 12 OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M01179 A4M01175 29 GA STEEL SHEETING 29 GA STEEL SHEETING A4M01176-2 29 GA STEEL SHEETING A4M01176-1 29 GA STEEL SHEETING A4M01177-1 29 GA STEEL SHEETING A4M01177-2 29 GA STEEL SHEETING...
  • Page 13 OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M01180-2 29 GA STEEL SHEETING A4M01180-1 29 GA STEEL SHEETING A4M01181-1 29 GA STEEL SHEETING A4M01181-2 29 GA STEEL SHEETING A4M01199 CORNER RIDGE CAP A4M01198 RIDGE CAP CHANNEL...
  • Page 14: Hardware Parts

    PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). •...
  • Page 15 PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Phillips Head Open End Wrenches 1/2" & 7/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits Cordless Drill or 3/8" Drive Ratchet, 1/2" & Electric Drill 7/16" STD Sockets, 1/2" & 7/16" Deep Sockets Phillips Screw Driver Claw Hammer Tape Measure...
  • Page 16 PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
  • Page 17 STEP 1 - 10FT POST ASSEMBLY | POST-W2A03571 A6P00308 6x6 POST FOOT (x1) | 6"x6"x89 1/2" (152x152x2274) | POST-W2A03572 (x1) | 6"x6"x89 1/2" (152x152x2274) TIP: • FOR EASE OF ASSEMBLY, SAW HORSES ARE RECOMMENDED FOR STEPS 1 THROUGH 3...
  • Page 18 STEP 2 - 10FT POST ASSEMBLY BEAM- W4L16927 | 1 7/16"x5 1/4"x55 3/4" (36x134x1416) CORBEL-W2A03393 BEAM- W4L16926 1 3/8"x6 7/16"x35 1/8" (36x163x893) | 1 7/16"x5 1/4"x30 15/16" (36x134x786)
  • Page 19 STEP 3 - 10FT POST ASSEMBLY (x1) 10FT BEAM ASSEMBLY...
  • Page 21 STEP 4 - 14FT BEAM ASSEMBLY BEAM - W4L16925 15/16"x5 1/4"x77" (24x134x1956) MID BRACE BEAM - W4L16924 15/16"x5 1/4"x47 5/8" (24x134x1210)
  • Page 22 STEP 5 - 14FT BEAM ASSEMBLY BEAM - W4L16923 15/16"x5 1/4"x53 3/16" (24x134x1351)
  • Page 23 STEP 6 - 14FT BEAM ASSEMBLY CORBEL-W2A03393 1 3/8"x6 7/16"x35 1/8" (36x163x893) CORBEL W/TAG-W2A03394 1 3/8"x6 7/16"x35 1/8" (36x163x893)
  • Page 24 STEP 7 - 14FT BEAM ASSEMBLY (x1) 14FT BEAM ASSEMBLY...
  • Page 26 STEP 8A: SQUARE STRUCTURE...
  • Page 27 STEP 8B - ROOF SUPPORT ASSEMBLY A4M01234 POST CLIP 1234...
  • Page 28 STEP 9 - ROOF SUPPORT ASSEMBLY ROOF SUPPORT- W4L16315 1"x3 3/8"x48" (24x86x1220) A4M01184 PANEL SUPPORT BRACKET INSERT T-NUTS FIRST...
  • Page 29 STEP 10 - ROOF SUPPORT ASSEMBLY ROOF SUPPORT-W4L16928 ( 4 ) 1"x3 3/8"x75 3/16" (24x86x1909) REPEAT ON ON OPPOSITE END OF ROOF SUPPORT BOARD INSERT T-NUTS FIRST...
  • Page 30 STEP 11 - ROOF SUPPORT ASSEMBLY A4M01205 METAL SPACER A4M01204 RIDGE PEAK CAP TIPS: • REMOVE PROTECTIVE BLUE FILM BEFORE ASSEMBLY • ALIGN RIDGE PEAK CAP AND METAL SPACER WITH PILOT HOLES BEFORE INSERTING LAG SCREWS WARNING: GLOVES ARE RECOMMENDED WHEN HANDLING STEEL ROOF PIECES...
  • Page 31: Step 12 Support Assembly

    STEP 12 SUPPORT ASSEMBLY • THREE PEOPLE ARE HELPFUL FOR THIS STEP. • POSITION A PERSON ON A LADDER IN THE CENTER OF THE BASE. • LIFT ROOF SUPPORT UP AND OVER THE 14FT SIDE AND INSERT INTO CORNER POST CLIPS.
  • Page 32 STEP 13 ROOF SUPPORT ASSEMBLY REPEAT ON ALL POSTS...
  • Page 33 STEP 14 - 14FT ROOF PANEL ASSEMBLY ROOF JOIST- W4L16283 1"x3 3/8"x46 3/4" (24x86x1188) 01191 A4M01193 PANEL BRACKET PANEL BRACKET ( 1 ) INSERT T-NUTS FIRST HAND TIGHTEN ONLY...
  • Page 34 STEP 15 - 14FT ROOF PANEL ASSEMBLY ROOF JOIST-W4L16295 ( 1 ) 1" x3 3/8"x"88 3/16" (24x86x2240) ROOF JOIST-W4L16296 ( 1 ) 1"X3 3/8"X88 1/8" (24x86x22 40)
  • Page 35 STEP 16 - 14FT ROOF PANEL ASSEMBLY RAFTER- W4L16288 RAFTER- W4L16284 1 3/8"x3 3/8"x63 7/8" (36x86x1622) 1 3/8"x3 3/8"x44" (36x86x1117) RAFTER- W4L16290 1 3/8"x3 3/8"x63 7/8" (36x86x1622) RAFTER- W4L16285 1 3/8"x3 3/8"x44" (36x86x1117) RAFTER- W4L16286 RAFTER - W4L16287 1 3/8"x3 3/8"x20 7/16" (36x86x519) 1 3/8"x3 3/8"x20 7/16"...
  • Page 36 STEP 17A - 14FT ROOF PANEL ASSEMBLY ROOF JOIST-W4L16294 1"x 4 7/16"x84 9/16" (24x112x2148) ( 2) TIP: • RAFTERS MAY NEED TO BE LOOSENED TO ATTACH Q01 TO H01/H09...
  • Page 37 STEP 17B - 14FT ROOF PANEL ASSEMBLY TIPS: • USING THE Q01 BOARD AS A GUIDE AND A 1/8" DRILL BIT, DRILL PILOT HOLES INTO THE H01 BOARD USING THE DIMENSION BELOW. • REPEAT ON OPPOSITE END WITH H09 BOARD. THIS DIMENSION IS CRITICAL TO THE PANEL ASSEMBLY...
  • Page 38 STEP 17C - 14FT ROOF PANEL ASSEMBLY TIP: • LOOSEN HARDWARE TO ADJUST FOR SQUARING IF NEEDED CRITICAL: • SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS. • THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY. • MEASUREMENTS SHOULD BE WITHIN +/- 1/4". •...
  • Page 39 STEP 18 - 14FT ROOF PANEL ASSEMBLY PURLIN-W4L16291 PURLIN-W4L16292 ( 2 ) 1" x3 3/8"x59 7/16 " (24x86x15 09 ) 1" x3 3/8"x65 1/2" (24x86x1664) PURLIN-W4L16293 PURLIN - W4L16921 ( 2 ) 1"x 3 3/8"x 43 11/16 " (24x86x1 110 ) 1"x3 3/8"x29 5/8"...
  • Page 40 STEP 19 - 14FT ROOF PANEL ASSEMBLY A4M01180-1 29 GA STEEL SHEETING A4M01179 A4M01176-1 A4M01175 29 GA STEEL SHEETING 29 GA STEEL SHEETING 29 GA STEEL SHEETING A4M0118 1-1 29 GA STEEL SHEETING A4M01177-1 A4M01177-1 29 GA STEEL SHEETING 29 GA STEEL SHEETING TIPS: •...
  • Page 41 STEP 20 - 14FT ROOF PANEL ASSEMBLY A4M01198 RIDGE CAP CHANNEL TIPS: • POSITION THE RIDGE CAP CHANNEL OVER THE EDGE OF THE ROOF PANELS WITH THE WIDER SIDE OF THE CHANNEL ON THE BOTTOM. • MAKE SURE THE PANELS ARE FULLY SEATED INTO THE CHANNEL. •...
  • Page 42 STEP 21 - 14FT ROOF PANEL ASSEMBLY...
  • Page 44 STEP 22 - 10FT ROOF PANEL ASSEMBLY 01194 PANEL BRACKET A4M01192 PANEL BRACKET ( 1) ROOF JOIST- W4L16297 1"x3 3/8"x15 15/16" (24x86x404) INSERT T-NUTS FIRST HAND TIGHTEN ONLY...
  • Page 45 STEP 23 - 10FT ROOF PANEL ASSEMBLY ROOF JOIST-W4L16308 ( 1 ) 1"X3 3/8"X76 3/4" (24x86x195 2) ROOF JOIST-W4L16309 ( 1 ) 1" x3 3/8"x76 7/8" (24x86x1952)
  • Page 46 STEP 24 - 10FT ROOF PANEL ASSEMBLY RAFTER- W4L17401 RAFTER - W4L16302 RAFTER- W4L16298 1 3/8"x3 3/8"x42 7/8" (36x86x1087) 1 3/8"x3 3/8"x21 3/4" (36x86x553) 1 3/8"x3 3/8"x55 13/16" (36x86x1417) RAFTER - W4L17402 RAFTER- W4L16300 1 3/8"x3 3/8"x42 7/8" (36x86x1087) 1 3/8"x3 3/8"x21 3/4" (36x86x553)
  • Page 47 STEP 25A - 10FT ROOF PANEL ASSEMBLY ROOF JOIST-W4L16307 ( 2) 1 "x4 7/16" x6 1 1/2" (24x112x1562) TIP: • RAFTERS MAY NEED TO BE LOOSENED TO ATTACH Q02 TO H12/H10...
  • Page 48 STEP 25B - 10FT ROOF PANEL ASSEMBLY • USING THE Q02 BOARD AS A GUIDE AND A 1/8" DRILL BIT, DRILL PILOT HOLES INTO THE H12 BOARD USING THE DIMENSION BELOW. • REPEAT ON OPPOSITE END WITH H10 BOARD. THIS DIMENSION IS CRITICAL TO THE PANEL ASSEMBLY...
  • Page 49 STEP 25C - 10FT ROOF PANEL ASSEMBLY TIP: • LOOSEN HARDWARE TO ADJUST FOR SQUARING IF NEEDED CRITICAL: • SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS. • THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY. • MEASUREMENTS SHOULD BE WITHIN +/- 1/4". •...
  • Page 50 STEP 26 - 10FT ROOF PANEL ASSEMBLY PURLIN - W4L16305 PURLIN - W4L16304 ROOF JOIST - W4L16303 1"x3 3/8"x79 7/8" (24x86x2030) 1"x3 3/8"x50 1/16" (24x86x1272) 1"x3 3/8"x20 1/4" (24x86x514) PURLIN - W4L16922 1"x3 3/8"x56" (24x86x1423)
  • Page 51 STEP 27 - 10FT ROOF PANEL ASSEMBLY A4M01180-2 29 GA STEEL A4M01176-2 29 GA STEEL SHEETING SHEETING A4M01177-2 29 GA STEEL A4M01181-2 29 GA STEEL SHEETING SHEETING TIPS: • REMOVE PROTECTIVE BLUE FILM • STARTING IN THE CENTER, PLACE PANELS AS SHOWN BELOW. •...
  • Page 52 STEP 28 - 10FT ROOF PANEL ASSEMBLY A4M01198 RIDGE CAP CHANNEL TIPS: • POSITION THE RIDGE CAP CHANNEL OVER THE EDGE OF THE ROOF PANELS WITH THE WIDER SIDE OF THE CHANNEL ON THE BOTTOM. • MAKE SURE THE PANELS ARE FULLY SEATED INTO THE CHANNEL. •...
  • Page 53 STEP 29 - 10FT ROOF PANEL ASSEMBLY...
  • Page 55 STEP 30 - 10FT ROOF PANEL ATTACHMENT TIPS: • THREE PEOPLE ARE HELPFUL FOR THIS STEP. • POSITION A PERSON ON A LADDER IN THE CENTER OF THE GAZEBO TO HELP SUPPORT THE ROOF PANEL. • WITH TWO PEOPLE, WORK THE PANEL UP WITHOUT SLIDING OR DRAGGING, UNTIL IT MEETS THE ROOF SUPPORT FRAME.
  • Page 56 STEP 31 - 10FT ROOF PANEL ATTACHMENT TIPS: • IF NECESSARY, USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANELS IN PLACE. • INSERT BOLTS INTO THE SECOND HOLE FROM THE TOP OF THE H10 & H12 BOARDS. HAND TIGHTEN ONLY...
  • Page 58 STEP 32 - 14FT ROOF PANEL ATTACHMENT TIPS: THREE PEOPLE ARE HELPFUL FOR THIS STEP. • POSITION A PERSON ON A LADDER IN THE CENTER OF THE GAZEBO TO HELP SUPPORT • THE ROOF PANEL. • WITH TWO PEOPLE, WORK THE PANEL UP, WITHOUT SLIDING OR DRAGGING, UNTIL IT MEETS THE ROOF SUPPORT FRAME.
  • Page 59 STEP 33 - 14FT ROOF PANEL ATTACHMENT TIPS: • IF NECESSARY, USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANELS IN PLACE. HAND TIGHTEN ONLY...
  • Page 60 STEP 34A - ROOF PANEL ATTACHMENT TIPS: • REPEAT STEPS 32 FOR SECOND 14FT ROOF PANEL. • IF NECESSARY USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANEL IN PLACE. HAND TIGHTEN ONLY...
  • Page 61 STEP 34B - ROOF PANEL ATTACHMENT HAND TIGHTEN ONLY...
  • Page 62 STEP 35 - ROOF PANEL ATTACHMENT TIGHTEN ALL THE HARDWARE IN THE ORDER SHOWN BELOW. START AT THE TOP AND WORK YOUR WAY DOWN.
  • Page 63: Step 36 - Roof Assembly

    STEP 36 - ROOF ASSEMBLY A4M01228 RAFTER CLIP (18) TIPS: • ATTACH RAFTER CLIPS FIRST WITH 2" BOLTS. • USING THE BRACKET AS A TEMPLATE AND A 1/8" DRILL BIT, DRILL PILOT HOLES FOR THE H100536 SCREWS. • DRILL PILOT HOLES APPROXIMATELY 1/2"...
  • Page 64 STEP 37 - ROOF ASSEMBLY A4M01185 CORNER BRACKET...
  • Page 65 STEP 38 - 14FT ROOF TRIM A4M01202 EDGE TRIM CORNER SPLICE A4M01200 A4M01201 EDGE TRIM LONG EDGE TRIM SPLICE A4M01203 EDGE TRIM SHORT TIPS: • START ON THE LEFT SIDE OF A 14FT PANEL. START ON THE LEFT SIDE OF A 14FT PANEL. •...
  • Page 66 STEP 39 - 10FT ROOF TRIM A4M01201 EDGE TRIM SPLICE A4M01200 EDGE TRIM LONG TIPS: • START ON THE LEFT SIDE OF A 10FT PANEL. • SLIDE EDGE TRIM PIECES TOGETHER AS SHOWN BELOW. • MAKE SURE ALL PANELS ARE COVERED BEFORE INSTALLING SCREWS. •...
  • Page 67 STEP 40 - ROOF ASSEMBLY A4M01199 CORNER RIDGE CAP TIPS: • SLIDE CORNER RIDGE CAP ONTO ROOF RIDGE CAP CHANNEL AS SHOWN. • DO NOT PUSH ALL THE WAY TO THE TOP. FLUSH WITH CORNER OF GAZEBO AS SHOWN. • REPEAT ON ALL CORNERS.
  • Page 68 STEP 41 - GAZEBO ASSEMBLY A4M01794 | POST PLATE A4M01793 | POST ANCHOR PLATE (x8) (x8)
  • Page 69 STEP 42 - GAZEBO ASSEMBLY BYD ID TAG A100241 (SMALL) WITHOUT AGES...
  • Page 70 STEP 43 - GAZEBO ASSEMBLY...
  • Page 71: Electrical Enclosure

    PowerPort™ 9205413 ELECTRICAL ENCLOSURE (x1) FOR POWERPORT INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE POWERPORT KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.