Summary of Contents for Backyard Discovery 2106536D
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Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990 14x10 Cordova Gazebo MODEL # : 2106536D THE ASSEMBLY MANUAL MUST BE RETAINED SINCE IT CONTAINS IMPORTANT INFORMATION Please visit www.backyarddiscovery.com...
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OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. •...
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OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M01191 A4M01793 | POST ANCHOR PLATE PANEL BRACKET A4M01192 PANEL BRACKET (x8) A4M01794 | POST PLATE 01194 A4M01193 PANEL BRACKET PANEL BRACKET (x8) ( 2) A6P00308 6X6 POST FOOT A4M01228 RAFTER CLIP (18) A4M01184...
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OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M01200 EDGE TRIM LONG A4M01203 EDGE TRIM SHORT A4M01205 METAL SPACER A4M01201 EDGE TRIM SPLICE A4M01202 EDGE TRIM CORNER SPLICE A4M01204 RIDGE PEAK CAP...
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OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M01179 A4M01175 29 GA STEEL SHEETING 29 GA STEEL SHEETING A4M01176-2 29 GA STEEL SHEETING A4M01176-1 29 GA STEEL SHEETING A4M01177-1 29 GA STEEL SHEETING A4M01177-2 29 GA STEEL SHEETING...
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OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M01180-2 29 GA STEEL SHEETING A4M01180-1 29 GA STEEL SHEETING A4M01181-1 29 GA STEEL SHEETING A4M01181-2 29 GA STEEL SHEETING A4M01199 CORNER RIDGE CAP A4M01198 RIDGE CAP CHANNEL...
PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). •...
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PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Phillips Head Open End Wrenches 1/2" & 7/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits Cordless Drill or 3/8" Drive Ratchet, 1/2" & Electric Drill 7/16" STD Sockets, 1/2" & 7/16" Deep Sockets Phillips Screw Driver Claw Hammer Tape Measure...
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PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
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STEP 1 - 10FT POST ASSEMBLY | POST-W2A03571 A6P00308 6x6 POST FOOT (x1) | 6"x6"x89 1/2" (152x152x2274) | POST-W2A03572 (x1) | 6"x6"x89 1/2" (152x152x2274) TIP: • FOR EASE OF ASSEMBLY, SAW HORSES ARE RECOMMENDED FOR STEPS 1 THROUGH 3...
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STEP 10 - ROOF SUPPORT ASSEMBLY ROOF SUPPORT-W4L16928 ( 4 ) 1"x3 3/8"x75 3/16" (24x86x1909) REPEAT ON ON OPPOSITE END OF ROOF SUPPORT BOARD INSERT T-NUTS FIRST...
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STEP 11 - ROOF SUPPORT ASSEMBLY A4M01205 METAL SPACER A4M01204 RIDGE PEAK CAP TIPS: • REMOVE PROTECTIVE BLUE FILM BEFORE ASSEMBLY • ALIGN RIDGE PEAK CAP AND METAL SPACER WITH PILOT HOLES BEFORE INSERTING LAG SCREWS WARNING: GLOVES ARE RECOMMENDED WHEN HANDLING STEEL ROOF PIECES...
STEP 12 SUPPORT ASSEMBLY • THREE PEOPLE ARE HELPFUL FOR THIS STEP. • POSITION A PERSON ON A LADDER IN THE CENTER OF THE BASE. • LIFT ROOF SUPPORT UP AND OVER THE 14FT SIDE AND INSERT INTO CORNER POST CLIPS.
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STEP 13 ROOF SUPPORT ASSEMBLY REPEAT ON ALL POSTS...
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STEP 17A - 14FT ROOF PANEL ASSEMBLY ROOF JOIST-W4L16294 1"x 4 7/16"x84 9/16" (24x112x2148) ( 2) TIP: • RAFTERS MAY NEED TO BE LOOSENED TO ATTACH Q01 TO H01/H09...
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STEP 17B - 14FT ROOF PANEL ASSEMBLY TIPS: • USING THE Q01 BOARD AS A GUIDE AND A 1/8" DRILL BIT, DRILL PILOT HOLES INTO THE H01 BOARD USING THE DIMENSION BELOW. • REPEAT ON OPPOSITE END WITH H09 BOARD. THIS DIMENSION IS CRITICAL TO THE PANEL ASSEMBLY...
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STEP 17C - 14FT ROOF PANEL ASSEMBLY TIP: • LOOSEN HARDWARE TO ADJUST FOR SQUARING IF NEEDED CRITICAL: • SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS. • THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY. • MEASUREMENTS SHOULD BE WITHIN +/- 1/4". •...
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STEP 19 - 14FT ROOF PANEL ASSEMBLY A4M01180-1 29 GA STEEL SHEETING A4M01179 A4M01176-1 A4M01175 29 GA STEEL SHEETING 29 GA STEEL SHEETING 29 GA STEEL SHEETING A4M0118 1-1 29 GA STEEL SHEETING A4M01177-1 A4M01177-1 29 GA STEEL SHEETING 29 GA STEEL SHEETING TIPS: •...
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STEP 20 - 14FT ROOF PANEL ASSEMBLY A4M01198 RIDGE CAP CHANNEL TIPS: • POSITION THE RIDGE CAP CHANNEL OVER THE EDGE OF THE ROOF PANELS WITH THE WIDER SIDE OF THE CHANNEL ON THE BOTTOM. • MAKE SURE THE PANELS ARE FULLY SEATED INTO THE CHANNEL. •...
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STEP 25A - 10FT ROOF PANEL ASSEMBLY ROOF JOIST-W4L16307 ( 2) 1 "x4 7/16" x6 1 1/2" (24x112x1562) TIP: • RAFTERS MAY NEED TO BE LOOSENED TO ATTACH Q02 TO H12/H10...
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STEP 25B - 10FT ROOF PANEL ASSEMBLY • USING THE Q02 BOARD AS A GUIDE AND A 1/8" DRILL BIT, DRILL PILOT HOLES INTO THE H12 BOARD USING THE DIMENSION BELOW. • REPEAT ON OPPOSITE END WITH H10 BOARD. THIS DIMENSION IS CRITICAL TO THE PANEL ASSEMBLY...
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STEP 25C - 10FT ROOF PANEL ASSEMBLY TIP: • LOOSEN HARDWARE TO ADJUST FOR SQUARING IF NEEDED CRITICAL: • SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS. • THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY. • MEASUREMENTS SHOULD BE WITHIN +/- 1/4". •...
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STEP 27 - 10FT ROOF PANEL ASSEMBLY A4M01180-2 29 GA STEEL A4M01176-2 29 GA STEEL SHEETING SHEETING A4M01177-2 29 GA STEEL A4M01181-2 29 GA STEEL SHEETING SHEETING TIPS: • REMOVE PROTECTIVE BLUE FILM • STARTING IN THE CENTER, PLACE PANELS AS SHOWN BELOW. •...
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STEP 28 - 10FT ROOF PANEL ASSEMBLY A4M01198 RIDGE CAP CHANNEL TIPS: • POSITION THE RIDGE CAP CHANNEL OVER THE EDGE OF THE ROOF PANELS WITH THE WIDER SIDE OF THE CHANNEL ON THE BOTTOM. • MAKE SURE THE PANELS ARE FULLY SEATED INTO THE CHANNEL. •...
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STEP 30 - 10FT ROOF PANEL ATTACHMENT TIPS: • THREE PEOPLE ARE HELPFUL FOR THIS STEP. • POSITION A PERSON ON A LADDER IN THE CENTER OF THE GAZEBO TO HELP SUPPORT THE ROOF PANEL. • WITH TWO PEOPLE, WORK THE PANEL UP WITHOUT SLIDING OR DRAGGING, UNTIL IT MEETS THE ROOF SUPPORT FRAME.
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STEP 31 - 10FT ROOF PANEL ATTACHMENT TIPS: • IF NECESSARY, USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANELS IN PLACE. • INSERT BOLTS INTO THE SECOND HOLE FROM THE TOP OF THE H10 & H12 BOARDS. HAND TIGHTEN ONLY...
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STEP 32 - 14FT ROOF PANEL ATTACHMENT TIPS: THREE PEOPLE ARE HELPFUL FOR THIS STEP. • POSITION A PERSON ON A LADDER IN THE CENTER OF THE GAZEBO TO HELP SUPPORT • THE ROOF PANEL. • WITH TWO PEOPLE, WORK THE PANEL UP, WITHOUT SLIDING OR DRAGGING, UNTIL IT MEETS THE ROOF SUPPORT FRAME.
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STEP 33 - 14FT ROOF PANEL ATTACHMENT TIPS: • IF NECESSARY, USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANELS IN PLACE. HAND TIGHTEN ONLY...
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STEP 34A - ROOF PANEL ATTACHMENT TIPS: • REPEAT STEPS 32 FOR SECOND 14FT ROOF PANEL. • IF NECESSARY USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANEL IN PLACE. HAND TIGHTEN ONLY...
STEP 36 - ROOF ASSEMBLY A4M01228 RAFTER CLIP (18) TIPS: • ATTACH RAFTER CLIPS FIRST WITH 2" BOLTS. • USING THE BRACKET AS A TEMPLATE AND A 1/8" DRILL BIT, DRILL PILOT HOLES FOR THE H100536 SCREWS. • DRILL PILOT HOLES APPROXIMATELY 1/2"...
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STEP 38 - 14FT ROOF TRIM A4M01202 EDGE TRIM CORNER SPLICE A4M01200 A4M01201 EDGE TRIM LONG EDGE TRIM SPLICE A4M01203 EDGE TRIM SHORT TIPS: • START ON THE LEFT SIDE OF A 14FT PANEL. START ON THE LEFT SIDE OF A 14FT PANEL. •...
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STEP 39 - 10FT ROOF TRIM A4M01201 EDGE TRIM SPLICE A4M01200 EDGE TRIM LONG TIPS: • START ON THE LEFT SIDE OF A 10FT PANEL. • SLIDE EDGE TRIM PIECES TOGETHER AS SHOWN BELOW. • MAKE SURE ALL PANELS ARE COVERED BEFORE INSTALLING SCREWS. •...
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STEP 40 - ROOF ASSEMBLY A4M01199 CORNER RIDGE CAP TIPS: • SLIDE CORNER RIDGE CAP ONTO ROOF RIDGE CAP CHANNEL AS SHOWN. • DO NOT PUSH ALL THE WAY TO THE TOP. FLUSH WITH CORNER OF GAZEBO AS SHOWN. • REPEAT ON ALL CORNERS.
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STEP 41 - GAZEBO ASSEMBLY A4M01794 | POST PLATE A4M01793 | POST ANCHOR PLATE (x8) (x8)
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STEP 42 - GAZEBO ASSEMBLY BYD ID TAG A100241 (SMALL) WITHOUT AGES...
PowerPort™ 9205413 ELECTRICAL ENCLOSURE (x1) FOR POWERPORT INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE POWERPORT KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.
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