Backyard Discovery 2101548 Owner's Manual & Assembly Instructions
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Backyard Discovery 2101548 Owner's Manual & Assembly Instructions

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MANDALAY 12 x 10
MANUFACTURED BY:
GAZEBO
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Owner's Manual & Assembly Instructions
800-856-4445
Model # 2101548
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in Malaysia INS-2101548-A-MANDALAY 12x10-ENG

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Summary of Contents for Backyard Discovery 2101548

  • Page 1 For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. Made in Malaysia INS-2101548-A-MANDALAY 12x10-ENG...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.com Please have the following information ready when you make your call: •...
  • Page 4 Owner’s Manual Limited Warranty Please read entire booklet completely before beginning the assembly process For Your Records: Tracking Number Reference Label...
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • Inspect wood parts monthly. The grain of the wood •...
  • Page 6 Owner’s Manual Instructions for Proper Maintenance Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it.
  • Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.
  • Page 8 Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 9 Owner's Manual (2 NEEDED) 5/16...
  • Page 10 Owner's Manual It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
  • Page 11 Owner's Manual BEAM - W4L13703 (x2) 1"x4 5/8"x63 1/8" (24x116x1604) BEAM - W4L13709 (x8) 1"x4 5/8"x64 5/8" (24x116x1640) BEAM - W4L13700 1"x4 5/8"x35 5/8" (24x116x906) (x4) BEAM - W4L13702 1"x4 5/8"x54 3/4" (24x116x1390) (x4) ANGLE BRACE - W4L13705 7/8"x4 5/8"x30 3/8" (21x116x770) (x4) ANGLE BRACE - W4L13710 (x4)
  • Page 12 Owner's Manual SHEATHING BOARD - W2A03066 SHEATHING BOARD - W4L13701 13/16"x3 3/8"x34 13/16" (21x86x884) (x8) 7/8"x3 3/8"x84 1/4" (21x86x2141) (x8) RAFTER - W4L13715 7/8"x3 3/8"x79 13/16" (21x86x2027) (x2) RAFTER - W4L13716 FASCIA - W4L13708 7/8"x3 3/8"x27 3/8" (21x86x695) 7/8"x3 3/8"x59 1/4" (21x86x1504) (x2) (x4) RIDGE CAP STIFFENER - W4L13717...

  • Page 13: Table Of Contents

    Owner's Manual H100850 BOLT WH BLK (x4) 5/16x8-1/2 H101037 BOLT WH BLK (x26) 5/16x6 3/4 H100974 BOLT WH BLK (x18) 5/16x5 3/4 H100403 LAG SCREW WH BLK H100205 BOLT WH BLK H100459 BOLT WH BLK (x22) 1/4x1 1/2 (x4) 5/16x2-1/4 (x9) 5/16x1 1/4 H100471...
  • Page 14 Owner's Manual (x22) 10x3-1/2 H100630 WASHER FLAT BLK (x17) 8x19 (x4) 8x2-1/2 H100198 WASHER LOCK EXT BLK (x78) (x96) 8x19 (x30) 8x1 1/2 TORX BIT H100199 WASHER LOCK EXT BLK SCREW WH BLK (x ) (x108) 12x19 (x33) SCREW WH BLK (x17) 8x3/4 H100879...
  • Page 15 Owner's Manual A100314 "A" REVISION TAG A4M01163 (x1) KINGSLEY PARK TAG (x1) A4M00961 ROOF BRACKET (x6) A4M01137 L BRACKET (x4) A4M01138 A4M01139 BRACKET BRACKET (x4) (x2) A4M01140 A4M01141 BRACKET BRACKET (x4) (x4)
  • Page 16 Owner's Manual A4M00977 A4M00978 POST ANCHORING PLATE POST PLATE (x8) (x8) A6P00418 6x6 POST FOOT (x4) 9205413 ELECTRICAL ENCLOSURE (x1)
  • Page 17 Owner's Manual A4M01124 29 GA STEEL SHEETING (x8) A4M01116 RIDGE CAP 29 GA (x2) A4M00982 ROOF EDGE TRIM (x4) A4M00983 A4M01127 ROOF EDGE TRIM SPLICE (x2) RIDGE CAP SPLICE (x1) A6P00398 RIDGE CAP PROTECTOR (x2)
  • Page 18 POST - W2A03062 5 3/4"x5 3/4"x89 1/2" (146x146x2274) (x2) (x16) 8x1 1/2 A6P00418 6x6 POST FOOT (x4) POST - W2A003061 (x2) 5 3/4"x5 3/4"x89 1/2" (146x146x2274) COMPLETE THIS STEP TWICE FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THROUGH 3. USE FEET AS A TEMPLATE &...

  • Page 19: Bolt Wh Blk

    2'-1 1/2" [653 mm] A4M01137 L BRACKET (x4) PILOT HOLE BEAM - W4L13709 DOWN 1"x4 5/8"x64 5/8" (24x116x1640) (x8) A4M01138 BRACKET (x4) A4M01140 POST - W2A03064 BRACKET (x4) 5 11/16"x5 11/16"x33 1/4" (144x144x845) (x2) H101037 BOLT WH BLK (x24) 5/16x6 3/4 H100193 NUT BARREL WH BLK H100403...
  • Page 20 ANGLE BRACE - W4L13714 1"x4 5/8"x35 5/8" (24x116x905) (x8) (x8) 10x3-1/2 H100407 BOLT WH BLK H100192 NUT BARREL WH BLK (x16) 5/16x1 1/2 (x16) 5/16x7/8 H100199 H100198 WASHER LOCK EXT BLK WASHER LOCK EXT BLK (x16) 12x19 (x16) 8x19 COMPLETE THIS STEP TWICE...
  • Page 21 H100663 H100199 WASHER LOCK EXT BLK BOLT WH BLK (x16) (x16) 12x19 5/16x3/4 BEAM - W4L13702 1"x4 5/8"x54 3/4" (24x116x1390) (x4) H100198 H100469 NUT BARREL WH BLK WASHER LOCK EXT BLK (x8) (x16) 8x19 5/16x5/8 COMPLETE THIS STEP TWICE COMPLETE THIS STEP TWICE...

  • Page 22: H100407 Bolt Wh Blk

    H100974 BOLT WH BLK BEAM - W4L13703 (x16) 5/16x5 3/4 H100199 WASHER LOCK EXT BLK 1"x4 5/8"x63 1/8" (24x116x1604) (x2) (x32) 12x19 H100407 BOLT WH BLK BEAM - W4L13700 (x16) 5/16x1 1/2 (x4) 10x3-1/2 1"x4 5/8"x35 5/8" (24x116x906) (x4) H100198 WASHER LOCK EXT BLK (x16) 8x19...

  • Page 23: (X66) 5/16X1

    H100407 BOLT WH BLK (x4) 10x3-1/2 H100192 NUT BARREL WH BLK (x16) 5/16x1 1/2 (x16) 5/16x7/8 ANGLE BRACE - W4L13713 1"x4 5/8"x35 5/8" (24x116x905) (x4) H100199 WASHER LOCK EXT BLK H100198 WASHER LOCK EXT BLK (x16) (x16) 12x19 8x19 COMPLETE THIS STEP ON ALL 4 ANGLE BRACES AS SHOWN...
  • Page 24 MRP2 END RAFTER - W2A03065 MRP1 END RAFTER - W2A03063 ANGLE BRACE - W4L13705 A4M01139 BRACKET 2 1/16"x5"x80 5/8" (52x116x2048) (x2) (x2) 2 1/16"x5"x80 5/8" (52x116x2048) 7/8"x4 5/8"x30 3/8" (21x116x770) (x2) (x4) H100407 BOLT WH BLK (x8) 5/16x1 1/2 SCREW PFH 10x3 1/2 BLK (x4) H100403 LAG SCREW WH BLK...
  • Page 25 RAFTER - W4L13706 OUTSIDE RAFTER - W4L13707 7/8"x3 3/8"x77 3/8" (21x86x1966) (x6) 7/8"x3 3/8"x77 3/8" (21x86x1966) (x4) (x10) 8x1 1/2 RAFTER - W4L13715 7/8"x3 3/8"x79 13/16" (21x86x2027) (x2) FASCIA - W4L13708 (x4) 7/8"x3 3/8"x59 1/4" (21x86x1504) (x30) RAFTER - W4L13716 7/8"x3 3/8"x27 3/8"...

  • Page 26: H100663 Bolt Wh Blk

    H100198 WASHER LOCK EXT BLK H100663 BOLT WH BLK SHEATHING BOARD - W4L13701 (x16) (x16) 8x19 5/16x3/4 7/8"x3 3/8"x84 1/4" (21x86x2141) (x8) SHEATHING BOARD - W2A03066 (x8) 13/16"x3 3/8"x34 13/16" (21x86x884) (x40) COMPLETE THIS STEP TWICE SQUARE EACH ROOF PANEL. MEASURE FROM CORNER TO CORNER AS SHOWN AND ENSURE THE MEASUREMENT IS THE SAME IN EACH DIRECTION.
  • Page 27 NOTE: USE THIS PAGE TO FAMILIARIZE YOURSELF WITH THE ROOF PANEL & ASSIST YOU IN THE COMING STEPS. WARNING: GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS; EDGES ARE SHARP. • Note the pre-drilled holes on the top end of each sheet shown below. These holes will always go towards the ridge of the roof and will be used to install the ridge cap in a later step.
  • Page 28 H100833 SCREW WOODGRIP (x8) 10x3/4 A4M01124 29 GA STEEL SHEETING (x2) 5/16 in [8 mm] 1/8" [3mm] MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON. NOTE HOLE LOCATIONS. HOLES WILL BE USED TO ATTACH THE RIDGE CAP AT A LATER STEP . NOTE THRU HOLES NOTE RIB OVERLAP SHEATHING...
  • Page 29 H100833 SCREW WOODGRIP (x24) 10x3/4 SHEATHING BOARDS...
  • Page 30 H100833 SCREW WOODGRIP (x32) 10x3/4 A4M01124 29 GA STEEL SHEETING (x2) 1/8" [3mm] NOTE HOLE LOCATIONS NOTE RIB OVERLAP FLUSH SHEETING...
  • Page 31 H100833 SCREW WOODGRIP (x8) 10x3/4 A4M01124 29 GA STEEL SHEETING (x2) 5/16" [8mm] 1/8" [3mm] MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON. NOTE RIDGE CAP HOLES NOTE THRU HOLES WILL BE USED AT A LATER STEP. NOTE RIB OVERLAP FLUSH SHEETING...
  • Page 32 H100833 SCREW WOODGRIP (x24) 10x3/4 SHEATHING BOARDS...
  • Page 33 H100833 SCREW WOODGRIP (x32) 10x3/4 A4M01124 29 GA STEEL SHEETING (x2) NOTE HOLE LOCATIONS 1/8" [3mm] FLUSH SHEETING NOTE RIB OVERLAP...
  • Page 34 H100759 SCREW TAPPING A4M00982 A4M00983 ROOF EDGE TRIM ROOF EDGE TRIM SPLICE (x16) 1/4x3/4 (x4) (x2) COMPLETE THIS STEP TWICE SCREWS GO THROUGH EDGE TRIM AND THEN THE TOP OF THE RIBS IN THE APPROXIMATE LOCATIONS SHOWN. DUE TO MULTIPLE LAYERS OF METAL ON THE EDGE TRIM, IT IS RECOMMENDED THAT A 1/8"...
  • Page 35 H100850 BOLT WH BLK H100479 NUT LOCK BLK H100770 WASHER FLAT BLK (x2) 5/16x8-1/2 (x2) (x2) 5/16 5/16 (x2) WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS. ONCE IN PLACE, INSTALL ATTACHMENT HARDWARE. SLIDE ROOF PANEL UPWARD.

  • Page 36: Bolt Wh Blk 5/16X6

    H100205 H100479 H100198 H100770 BOLT WH BLK NUT LOCK BLK WASHER LOCK EXT BLK WASHER FLAT BLK (x2) (x4) 5/16x2-1/4 (x4) 5/16 (x4) 8x19 (x4) 5/16 WITH AT LEAST TWO PEOPLE LIFT ASSEMBLED ROOF A THIRD PERSON IS HELPFUL TO ATTACH PANEL AND SLIDE IT INTO THE TRACKS ON THE RAFTERS.
  • Page 37 H100850 BOLT WH BLK (x2) 5/16x8-1/2 H100770 WASHER FLAT BLK H100479 NUT LOCK BLK (x2) (x2) 5/16 5/16 COMPLETE THIS STEP TWICE...

  • Page 38: H100459 Bolt Wh Blk

    H100407 BOLT WH BLK H100459 BOLT WH BLK H100192 NUT BARREL WH BLK (x8) 5/16x1 1/2 (x8) 5/16x1 1/4 (x16) 5/16x7/8 ANGLE BRACE - W4L13710 (x4) 7/8"x4 5/8"x33" (21x116x839) H100199 WASHER LOCK EXT BLK H100198 WASHER LOCK EXT BLK (x16) (x8) 12x19 8x19...
  • Page 39 SCREW WH BLK (x30) A4M00961 ROOF BRACKET (x6) CENTER ROOF BRACKETS ON EACH RAFTER AND ATTACH. ALIGN & USE BRACKETS AS A GUIDE & PRE-DRILL RAFTERS WITH A 1/8" (3mm) DRILL BIT BEFORE INSTALLING SCREWS TO PREVENT SPLITTING.
  • Page 40 A4M01127 RIDGE CAP SPLICE (x1) A4M01116 RIDGE CAP 29 GA (x2) RIDGE CAP ASSEMBLY PREPARATION INSTALL THE PROVIDED RIDGE CAP SPLICE BY SLIDING EACH RIDGE CAP INTO THE SPLICE AS SHOWN UNTIL CENTERED.
  • Page 41 RIDGE CAP STIFFENER - W4L13718 1"x2 3/8"x69 1/4" (24x60x1760) (x2) A6P00398 H100833 SCREW WOODGRIP RIDGE CAP PROTECTOR (x2) (x16) 10x3/4 RIDGE CAP STIFFENER - W4L13717 1"x2 3/8"x47 5/8" (24x60x1210) (x2) ASSEMBLE BY ALIGNING THE HOLES ON EACH RIDGE CAP TO THE HOLES IN THE RIDGE CAP SPLICE TO ENSURE THAT THE OVERALL REMOVE SPACERS AS SHOWN LENGTH IS 117 1/16"...
  • Page 42 117 1/16 in [2974 mm] SCREW WH BLK (x16) 8x3/4 RIDGE CAP ASSEMBLY FROM PREVIOUS STEP RIDGE CAP ASSEMBLY FROM PREVIOUS STEP USING AN ADULT HELPER, SLIDE RIDGE CAP ASSEMBLY CAREFULLY ACROSS THE ROOF RIDGE UNTIL BOTH ENDS SIT INSIDE RAFTERS AS SHOWN.

  • Page 43: Lag Screw Wh Blk

    A4M00977 A4M00978 H100471 LAG SCREW WH BLK POST ANCHORING PLATE POST PLATE (x8) (x8) (x32) 5/16x1 1/2...
  • Page 44 H100408 SCREW PWH BLK A100314 "A" REVISION TAG (x4) (x2) A4M01163 8x1/2 8x1 1/2 (x1) KINGSLEY PARK TAG (x1) LOCATE AND CENTER TAGS IN THE APPROXIMATE LOCATIONS SHOWN & USE THEM AS A TEMPLATE TO PRE-DRILL HOLES USING A 1/8" (3mm) DRILL BIT BEFORE INSTALLING SCREWS TO PREVENT SPLITTING.
  • Page 45 H100120 SCREW CONCRETE ANCHOR H100630 WASHER FLAT BLK (x16) 1/4x2 (x16) 8x19 MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW. FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK. PRE-DRILL HOLES FOR CONCRETE ANCHORS USING A 3/16"...
  • Page 46 STEP ELECTRICAL ENCLOSURE 9205413 ELECTRICAL ENCLOSURE (x1) FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.

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