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Backyard Discovery 2101517 Owner's Manual & Assembly Instructions

Backyard Discovery 2101517 Owner's Manual & Assembly Instructions

Fairhaven 14x10 pergola

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MANUFACTURED BY:
FAIRHAVEN 14x10 PERGOLA
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Model # 2101517
Owner's Manual & Assembly Instructions
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-2101517-A-FAIRHAVEN 14X10 PERGOLA-ENG 06/26/2020

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Summary of Contents for Backyard Discovery 2101517

  • Page 1 For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. Made in China | INS-2101517-A-FAIRHAVEN 14X10 PERGOLA-ENG 06/26/2020...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Con! gure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...
  • Page 4 Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a ! ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • Oil all metallic moving parts monthly during the usage •...
  • Page 6 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.
  • Page 7: Assembly Tip

    Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 8 Owner's Manual Tools Required for Installation...
  • Page 9 Owner's Manual Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly Remember to double check for underground utilities and overhead electrical lines •...
  • Page 10: Parts Identification

    Parts Identification Owner's Manual Wood Components (Not to Scale) JOIST - W4L14050 1 1/4"x5"x95 3/4" (32x126x2432) (x2) JOIST END - W4L14051 1 1/4"x5"x39 1/2" (32x126x1002) (x2) SLOTTED JOIST - W4L14052 1 1/4"x5"x114" (32x126x2896) (x8) JOIST - W4L14053 1 1/4"x5"x118" (32x126x2998) (x2) JOIST - W4L14054 (x2)
  • Page 11 Owner's Manual Parts Identification Wood Components (Not to Scale) SHORT ANGLE BRACE - W4L14057 1 1/4"x5"x29 1/4" (32x126x743) (x4) JOIST END - W4L14062 1 1/4"x5"x39 1/2" (32x126x1002) (x2) JOIST - W4L14058 1 1/4"x5"x95 3/4" (32x126x2432) (x2) PURLIN - W4L14059 1 1/4"x1 1/4"x69 5/8" (32x32x1767) (x12) PURLIN - W4L14060 1 1/4"x1 1/4"x90 1/4"...
  • Page 12: Hardware Components

    Owner's Manual Parts Identification Hardware Components H100354 BOLT WH BLK (x18) 5/16x6 1/2 H100764 H100480 BOLT WH BLK SCREW SETTER (x1) (x9) 5/16x4 3/4 H100457 BOLT WH BLK H100192 NUT BARREL WH BLK H100193 NUT BARREL WH BLK (x42) 5/16x2 (x50) 5/16x7/8 (x18)
  • Page 13 Owner's Manual Parts Identification Accessory Components (Not to Scale) H100879 TORX BIT H100147 TORX BIT A100042 TORX BIT (x2) T-20 (x2) T-30 (x2) T-40 H100114 TORX WRENCH (x2) T-30 A100041 TORX WRENCH (x2) T-40 A4M01157 A100314 REVISION TAG POST BRACKET (x8) (x1) REVISION TAG...
  • Page 14 STEP 1 PERGOLA POST - W2A03070 H100200 SCREW PFH BLK 4 7/8"x4 7/8"x89 1/2" (125x125x2273) (x2) A6P00436 (x16) 8x1-1/2 5x5 POST FOOT (x4) PERGOLA POST - W2A03071 (x2) 4 7/8"x4 7/8"x89 1/2" (125x125x2273) COMPLETE THIS STEP TWICE. TIP: FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THROUGH 4.
  • Page 15 STEP 2 JOIST - W4L14054 JOIST - W4L14053 (x2) 1 1/4"x5"x118" (32x126x2998) 1 1/4"x5"x118" (32x126x2998) (x2) SHORT ANGLE BRACE - W4L14057 1 1/4"x5"x29 1/4" (32x126x743) (x4) H100354 BOLT WH BLK H100193 NUT BARREL WH BLK (x8) 5/16x6 1/2 H100198 WASHER LOCK EXT BLK (x8) 5/16x1-1/2 (x16)
  • Page 16 STEP 3 JOIST - W4L14058 1 1/4"x5"x95 3/4" (32x126x2432) (x2) LONG ANGLE BRACE - W4L14056 JOIST END - W4L14062 JOIST END - W4L14051 1 1/4"x5"x39 1/2" (32x126x1002) (x4) 1 1/4"x5"x36 1/4" (32x126x922) (x2) 1 1/4"x5"x39 1/2" (32x126x1002) (x2) H100198 H100192 NUT BARREL WH BLK WASHER LOCK EXT BLK H100199...
  • Page 17 STEP 4 JOIST - W4L14050 1 1/4"x5"x95 3/4" (32x126x2432) (x2) JOIST END - W4L14055 LONG ANGLE BRACE - W4L14056 JOIST END - W4L14061 (x2) 1 1/4"x5"x39 1/2" (32x126x1002) 1 1/4"x5"x36 1/4" (32x126x922) 1 1/4"x5"x39 1/2" (32x126x1002) (x4) (x2) H100198 H100192 NUT BARREL WH BLK WASHER LOCK EXT BLK H100199...
  • Page 18 STEP 5 INNER JOIST ASSEMBLY UPRIGHT ASSEMBLY OUTER JOIST ASSEMBLY (x2) (x2) (x2) FROM PREVIOUS STEPS FROM PREVIOUS STEPS FROM PREVIOUS STEPS H100792 LAG SCREW WH BLK H100405 WASHER LOCK EXT BLK H100354 BOLT WH BLK (x8) 1/4x3 (x8) 6x15 (x8) 5/16x6 1/2 H100193...
  • Page 19 STEP 6 SLOTTED JOIST - W4L14052 1 1/4"x5"x114" (32x126x2896) (x8) H100204 LAG SCREW WH BLK H100198 WASHER LOCK EXT BLK (x16) 5/16x5 1/2 (x16) 8x19 NOTES: LOCATE AND USE PILOT HOLES IN THE OUTER JOIST TO MOUNT D3 REPEAT ON OPPOSITE END AND ON ALL JOIST BOARDS AS SHOWN.
  • Page 20 STEP 7 PURLIN - W4L14059 1 1/4"x1 1/4"x69 5/8" (32x32x1767) (x12) H100877 SCREW TFH BLK (x96) 8x2-1/2 PURLIN - W4L14060 (x12) 1 1/4"x1 1/4"x90 1/4" (32x32x2291) (x96) SCREW-1 1/2" ANGLE CUT ANGLE CUT PURLIN PURLIN (x12) (x12) PURLIN PURLIN NOTES: ASSEMBLE V1 &...
  • Page 21 STEP 8 H100854 LAG SCREW WH BLK H100192 NUT BARREL WH BLK (x16) 5/16x1 (x8) 5/16x7/8 A4M01156 A4M01157 POST ANCHOR BRACKET POST BRACKET (x8) (x8) H100480 BOLT WH BLK (x8) 5/16x4 3/4 (x8) BOLT - 4 3/4" (x16) LAG SCREW - 1" (x8) NUT BARREL - 7/8"...
  • Page 22 STEP 9 H100392 SCREW PWH BLK A100314 "A" REVISION TAG A4M01163 (x6) (x1) 8x3/4 KINGSLEY PARK TAG (x1) FRONT (x1) KINGSLEY PARK TAG (x4) SCREW - 3/4" REAR (x1) "A" REVISION TAG (x2) SCREW - 3/4"...
  • Page 23 STEP 1 0 H100120 SCREW CONCRETE ANCHOR (x16) 1/4x2 H100630 WASHER FLAT BLK (x16) 8x19 NOTES: MANUFACTURER RECOMMENDS INSTALLATION ON A CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW. FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTURAL SUPPORT UNDER DECK. (x16) SCREW - 2"...