Carrier 38MHRC Service Manual
Carrier 38MHRC Service Manual

Carrier 38MHRC Service Manual

Outdoor unit single zone ductless system sizes 09 to 24
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38MHRC
Outdoor Unit Single Zone Ductless System
Sizes 09 to 24

TABLE OF CONTENTS

Safety CONSIDERATIONS ....................................................... 1

INTRODUCTION............................................................................ 1

Specifications (Heat Pump)................................................ 3
Performance ............................................................................ 4
Dimensions And Weights .................................................... 5
CLEARANCES................................................................................ 9
Electrical Data ..................................................................... 10
WIRING ........................................................................................... 10
CONNECTION DIAGRAMS ......................................................... 11
Wiring Diagrams (Heat Pump) .......................................... 12
Refrigeration Cycle Diagrams...................................... 15
System Evacuation And Charging ............................... 20
Troubleshooting................................................................... 27
Diagnosis And Solution...................................................... 31
DISASSEMBLY INSTRUCTIONS SIZES 9K (115V) - 18K (208/
230V)................................................................................................ 51
DISASSEMBLY INSTRUCTIONS SIZE 24K............................... 54
Appendix ...................................................................................... 57

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equipment can
be hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install,
start-up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as
coil cleaning. All other operations should be performed by trained
service personnel.
When working on the equipment, observe precautions in the literature
and on tags, stickers, and labels attached to the equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep a
quenching cloth and fire extinguisher nearby when brazing. Use care
in handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions
included in the literature and attached to the unit. Consult local
building codes and National Electrical Code (NEC) for special
requirements. Recognize safety information. This is the safety-alert
symbol
. When you see this symbol on the unit and in instructions
or manuals, be alert to the potential for personal injury.
Understand these signal words: DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards which
could result in personal injury or death.
CAUTION is used to identify unsafe practices which may result in
minor personal injury or product and property damage.
Service Manual
NOTE is used to highlight suggestions which will result in enhanced
installation, reliability, or operation.
PAGE
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out and
tag switch with a suitable warning label.
EXPLOSION HAZARD
Failure to follow this warning could result
in death, serious personal injury, and/or
property damage. Never use air or gases
containing oxygen for leak testing or
operating refrigerant compressors.
Pressurized mixtures of air or gases
containing oxygen can lead to an explosion.
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage
or improper operation.Do not bury more than 36 in. (914 mm)
of refrigerant pipe in the ground. If any section of pipe is
buried, there must be a 6 in. (152 mm) vertical rise to the valve
connections on the outdoor units.
If more than the recommended length is buried, refrigerant
may migrate to the cooler buried section during extended
periods of system shutdown. This causes refrigerant slugging
and could possibly damage the compressor at start-up.
INTRODUCTION
This service manual provides the necessary information to service,
repair, and maintain the outdoor units. This manual has an appendix
with data required to perform troubleshooting. Use the "Table of
Contents" to locate a desired topic.
Specifications subject to change without notice.
WARNING
WARNING
CAUTION

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Summary of Contents for Carrier 38MHRC

  • Page 1 38MHRC Outdoor Unit Single Zone Ductless System Sizes 09 to 24 Service Manual TABLE OF CONTENTS NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. PAGE SAFETY CONSIDERATIONS ............1 WARNING INTRODUCTION................1 MODEL / SERIAL NUMBER NOMENCLATURES ....2 SPECIFICATIONS (HEAT PUMP)..........
  • Page 2 Sequential Serial Number Year of Manufacture V= ALL MODELS Use of the AHRI Certified TM Mark indicates a manufacturer’s participation in the program For verification of certification for individual products, go to www.ahridirectory.org. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 3 1,765 Sound Pressure dB(A) 54.5 57.2 57.4 57.0 60.2 Compatibility Table 3 — Compatibility INDOOR UNIT 38MHRCQ12AA1 38MHRCQ09AA3 38MHRCQ12AA3 38MHRCQ18AA3 38MHRCQ24AA3 40MHHQ12---1 ● 40MHHQ09---3 ● High Wall 40MHHQ12---3 ● 40MHHQ18---3 ● 40MHHQ24---3 ● SG-38MHRC-01 Specifications subject to change without notice.
  • Page 4 Btu/h 5,500~12,000 2,600~10,500 3,810~13,490 6,400~19,000 6,040~26,210 HSPF 10.8 10.2  COP (DOE H12 - 47 3.11 3.13  COP (DOE H32 - 17 2.35 2.25 2.72 2.62  COP (5 1.75 1.75 1.75 Specifications subject to change without notice. SG-38MHRC-01...
  • Page 5 13.27(337) 13.27(337) 14.57(370) 15.67(398) Weight - Gross lbs. (kg) 67.68(30.7) 60.85(27.6) 64.82(29.4) 79.81(36.2) 104.50(47.4) Carton Material Carton Box 0.295(7.5) Material Thickness in (mm) 0.197(5) 0.197(5) 0.197(5) 0.197(5) Fig. 1 — Size 12K (115V) SG-38MHRC-01 Specifications subject to change without notice.
  • Page 6 DIMENSIONS AND WEIGHTS (CONT) Fig. 2 — Sizes 9K-12K (208/230V) Specifications subject to change without notice. SG-38MHRC-01...
  • Page 7 DIMENSIONS AND WEIGHTS (CONT) Fig. 3 — Size 18K (208/230V) SG-38MHRC-01 Specifications subject to change without notice.
  • Page 8 DIMENSIONS AND WEIGHTS (CONT) Fig. 4 — Size 24K (208/230V) Specifications subject to change without notice. SG-38MHRC-01...
  • Page 9 59in (150cm) 24in (60cm) or more on a or more multiple parallel unit arrangement 24in (61cm) or more on a single parallel unit arrangement Fig. 6 — Clearances for multiple units SG-38MHRC-01 Specifications subject to change without notice.
  • Page 10 Disconnecting means must be provided and shall be located within sight and readily accessible from the air conditioner. Connecting cable with conduit shall be routed through the hole in the conduit panel. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 11 1. Do not use thermostat wire for any connection between indoor and outdoor units. 2. All connections between the indoor and outdoor units must be made as shown in Figures 7 - 8. The connections are sensitive to polarity and will result in a fault code. SG-38MHRC-01 Specifications subject to change without notice.
  • Page 12 Table 8 — Wiring Diagram Size 12K (115V) CN1A INPUT 115V CN4_2/4_3 INPUT 115V OUTPUT 0-310V CN60 OUTPUT 115V Condenser TEMP. Sensor Ambient TEMP. Sensor CN21 OUTPUT 0-5V Discharge TEMP. Sensor CN15 OUTPUT 115V CN17 OUTPUT 115V CN50 OUTPUT 0-310V Specifications subject to change without notice. SG-38MHRC-01...
  • Page 13 Table 9 — Wiring Diagram Sizes 9-18K (208-230V) CN1A INPUT 230V OUTPUT 0-310V CN60 OUTPUT 230V Condenser TEMP. Sensor Ambient TEMP. Sensor CN21 OUTPUT 0-5V Discharge TEMP. Sensor CN15 OUTPUT 230V CN17 OUTPUT 230V CN50 OUTPUT 0-310V SG-38MHRC-01 Specifications subject to change without notice.
  • Page 14 Table 10 — Wiring Diagram Size 24K (208-230V) CN2/7/8 INPUT 230V CN414 OUTPUT 0-310V CN60 OUTPUT 230V Condenser TEMP. Sensor Ambient TEMP. Sensor CN17 OUTPUT 0-5V Discharge TEMP. Sensor CN16 OUTPUT 230V CN19 OUTPUT 230V CN27/28/29 OUTPUT 0-310V Specifications subject to change without notice. SG-38MHRC-01...
  • Page 15 Outdoor heat exchanger PRE-CHARGED Propeller fan NOTE: Gas leak check position OUTDOOR UNIT Refrigerant flow (Cooling = solid arrow) Refrigerant flow (Heating = dashed arrow) Fig. 12 — Size 12K - 115V and 208/230V SG-38MHRC-01 Specifications subject to change without notice.
  • Page 16 Strainer Outdoor heat exchanger INSULATION Propeller fan OUTDOOR UNIT NOTE: Gas leak check position Refrigerant flow (Cooling = solid arrow) Refrigerant flow (Heating = dashed arrow)) Fig. 13 — Size 9K - 208/230V Specifications subject to change without notice. SG-38MHRC-01...
  • Page 17 Compressor Strainer Outdoor heat exchanger Propeller fan OUTDOOR UNIT NOTE: Gas leak check position Refrigerant flow (Cooling = solid arrow) Refrigerant flow (Heating = dashed arrow) Fig. 14 — Size 18K - 208/230V SG-38MHRC-01 Specifications subject to change without notice.
  • Page 18 Compressor Strainer Outdoor heat exchanger Propeller fan NOTE: Gas leak check position OUTDOOR UNIT Refrigerant flow (Cooling = solid arrow) Refrigerant flow (Heating = dashed arrow) Fig. 15 — Size 24K - 208/230V Specifications subject to change without notice. SG-38MHRC-01...
  • Page 19 Refrigerant Type Type R410A R410A R410A R410A R410A Charge Amount lb. (kg) 1.79(0.81) 1.59(0.72) 1.79(0.81) 2.98(1.35) 3.92(1.78) Long-Line Applications 1. No change in line sizing is required. 2. Add refrigerant per Table 11. SG-38MHRC-01 Specifications subject to change without notice.
  • Page 20 Ensure tubes are not rubbing against each other or any sheet metal. Pay close attention to feeder tubes, making sure wire ties on feeder tubes are secure and tight. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 21 Fig. 21 —Outdoor Fan Running Rules Open condition: When the compressor is active, the evaporator T2 coil temperature value has no or very little change. SG-38MHRC-01 Specifications subject to change without notice.
  • Page 22 66.2°F (19°C) 1.8°F (1.0°C) DC_FAN_SLOW_SPD_ADD 64.4°F (18°C) Fig. 23 — AUTO FAN Running Rules 60.8°F (16°C) DC_FAN_MIN_SPD_ADD 59°F (15°C) 54.4°F (13°C) DC_FAN_MID_SPD_ADD 53.6°F (12°C) 50°F (10°C) DC_FAN_HI_SPD_ADD Fig. 25 — Outdoor Fan Running Rules Specifications subject to change without notice. SG-38MHRC-01...
  • Page 23 M - (M-=M-Z) -2.7°F(-1.5°C) -5.4°F (-3.0°C) M (M=M) -8.1°F(-4.5°C) M + (M+ =M+Z) L - (L-=L-D) -2.7°F(-1.5°C) -5.4°F (-3.0°C) L (L=L) -8.1°F(-4.5°C) L + (L+ =L+D) Fig. 26 — Indoor Fan Running Rules SG-38MHRC-01 Specifications subject to change without notice.
  • Page 24 • T3 temperature remains above 46 F (8 C) for more than 80 seconds. • The unit has been in the DEFROST mode for 10 minutes. The indoor unit defrost lamp illuminates and the logo appears. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 25 46°F (8°C) Heating When the compressor is running, the indoor fan motor runs without the anti-cold air function. When the compressor is off, the indoor fan motor is off. SG-38MHRC-01 Specifications subject to change without notice.
  • Page 26 Causes of compressor For a detailed explanation, 0-99 stop contact technical support. DISPLAYED CODE EXPLANATION DISPLAYED VALUE MEANING ADDITIONAL NOTES 0-FF 2-28 Reserved 5-20 5-25 Specifications subject to change without notice. SG-38MHRC-01...
  • Page 27 For other models, connect the discharge resistance (approximately 100 40W) or a soldering iron (plug) between the +, - terminals of the electrolytic capacitor on the contrary side of the outdoor PCB. Fig. 32 —Discharge Position NOTE: Fig. 32 is for reference only. The plug on your unit may differ. SG-38MHRC-01 Specifications subject to change without notice.
  • Page 28   4 times Outdoor ambient temperature too low.   5 times Inverter compressor drive error   6 times Indoor units mode conflict (multi-zone ONLY) O (light) X (off)  (flash) Specifications subject to change without notice. SG-38MHRC-01...
  • Page 29 R144 R112 TESTPORT R111 C273 CN50 R122 DZ202 E282 CN507 CN505 conn o DC M o C520 E280 E281 CN30 X62T+41560).D.13.WP 1 BLUE ing) 0VAC 10 200VAC¡¯ Fig. 34 — Sizes 09-12K (208/230V) SG-38MHRC-01 Specifications subject to change without notice.
  • Page 30 IPM malfunction or IGBT over-strong current protection Over voltage or too low voltage protection  EEPROM parameter error  Inverter compressor drive error  Inverter compressor drive error   Inverter compressor drive error O (light) X (off) (flash) Specifications subject to change without notice. SG-38MHRC-01...
  • Page 31 A read-only memory whose contents can be erased and reprogrammed using a pulsed voltage. For the EEPROM chip location, refer to Figures 36 and 37. Fig. 36 — Indoor PCB Fig. 37 — Outdoor PCB NOTE: Figures 36 and 37 are for reference only and they may differ from the actual unit. SG-38MHRC-01 Specifications subject to change without notice.
  • Page 32 Power on. Is the error resolved? Replace the indoor main PCB. For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric control box should be replaced as a whole. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 33 Use a multimeter to test the resistance of the reactor which does not connect with the capacitor. The normal value should be around zero (0) ohm. Otherwise, the reactor has a malfunction and needs to be replaced. SG-38MHRC-01 Specifications subject to change without notice.
  • Page 34 Check the connections and power supply. Correct the connections. Turn on the Is it normal? unit when the power supply is on. The indoor main PCB is defective. Replace the indoor main PCB. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 35 Is it improperly wired? Ensure the connections are good. Measure the voltage for the fan motor from the PCB. Is it within normal parameters? Replace the indoor main PCB. Replace the fan motor. SG-38MHRC-01 Specifications subject to change without notice.
  • Page 36 Power on the unit and set the unit in FAN mode at the high fan speed. Run for 15 seconds then measure the voltage of pin1 and pin2. If the voltage value is less than 100V(208~240V power supply) or 50V(115V power supply), the PCB is faulty and needs to be replaced. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 37 Check the connection between the temperature Correct the connection. sensor and PCB. Measure the resistance Replace the sensor. value of the sensor. Replace the indoor or outdoor main PCB. Fig. 41 — Check the connection SG-38MHRC-01 Specifications subject to change without notice.
  • Page 38 Check the T2 sensor. from the indoor air outlet. Replace the indoor PCB. Check for system leaks. Repair the leak and recharge the refrigerant. Check for a system block and clear the block. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 39 Clear the blockage. Check the compressor’s Replace the compressor. resistance values. Correct the connections or Check the connections and wires. replace the wires. Check the reactor. Replace outdoor main PCB. Replace the outdoor unit. SG-38MHRC-01 Specifications subject to change without notice.
  • Page 40 PCB. Refer to the Check the outdoor fan and the Fan Speed out of Control outdoor unit ventilation. solution. Check the compressor resistance values. Replace the compressor. Replace the outdoor main PCB. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 41 DIAGNOSIS AND SOLUTION (CONT) Fig. 42 — P-U Fig. 43 — P-V SG-38MHRC-01 Specifications subject to change without notice.
  • Page 42 DIAGNOSIS AND SOLUTION (CONT) Fig. 44 — P- W Fig. 45 — N-U Specifications subject to change without notice. SG-38MHRC-01...
  • Page 43 DIAGNOSIS AND SOLUTION (CONT) Fig. 46 — N-V Fig. 47 — N-W SG-38MHRC-01 Specifications subject to change without notice.
  • Page 44 Check the reactor. Replace the outdoor main PCB. Replace the reactor. Fig. 48 — Test NOTE: Measure the DC voltage between the P and N port. The normal value should be around 310V. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 45 Correct the connections. Protector) sensor good? temperaure is higer than 90°C? Measure the resistance Replace the OLP. between the OLP’s two ports. Is the refrigerant system normal? Is it zero? Repair the refrigerant system. SG-38MHRC-01 Specifications subject to change without notice.
  • Page 46 Disconnect the temperature sensor from the PCB, measure the resistance value with a tester. Temperature sensors, Room temp.(T1) sensor, Indoor coil temp.(T2) sensor, Outdoor coil temp.(T3) sensor, Outdoor ambient temp.(T4) sensor, Compressor discharge temp.(T5) sensor. Measure the resistance value of each winding by using the multi−meter. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 47 Table 17 — Compressor Checking RESISTANCE VALUE POSITION ASN98D22UFZ ASM135D23UFZ ATF235D22UMT ATF250D22UMT Blue - Red Blue - Black 1.57 Ω 1.75 Ω 0.75 Ω 0.75 Ω Red - Blue Fig. 50 — Compressor Checking SG-38MHRC-01 Specifications subject to change without notice.
  • Page 48 Measure the resistance value of each winding by using the tester. Table 19 — Fan Motor MODEL YKT-32-6-202L YKT-32-6-3L YKT-48-6-206 YKT-63-6-200L Brand Tongde Welling Welling Welling Black – Red (Main) Ω 88.5 Blue –Black (AUX) Ω Specifications subject to change without notice. SG-38MHRC-01...
  • Page 49 70/59 75/63 80/67 °F °C (23.89) (29.44) (35) (40.56) (46.11) 70/59 0.82 0.78 0.81 0.86 1.01 75/63 0.86 0.83 0.87 0.91 1.07 80/67 0.93 0.89 0.91 0.96 1.12 Fig. 51 — Cooling Chart SG-38MHRC-01 Specifications subject to change without notice.
  • Page 50 (-8.33/-10.56) 57/53 47/43 37/33 27/23 17/13 °F °C (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) (-8.33/-10.56) 3.03 2.85 2.53 2.28 2.08 3.25 3.00 2.66 2.54 2.33 3.38 3.15 2.78 2.63 2.49 Fig. 52 — Heating Chart Specifications subject to change without notice. SG-38MHRC-01...
  • Page 51 3) Remove the top cover screws (4) and then remove the top cover. One of the screws is located underneath the big handle. NOTE: This section is for reference only. Actual unit appearance may vary. SG-38MHRC-01 Specifications subject to change without notice.
  • Page 52 4) Remove the water collecting cover screws (2) and then remove the water collecting cover. Water Collecting Cover 5) Remove the front panel screws (7) and then remove the front panel. Front Panel Specifications subject to change without notice. SG-38MHRC-01...
  • Page 53 DISASSEMBLY INSTRUCTIONS SIZES 9K- 18K (115V and 208/230V) (CONT) Procedure Illustration 6) Remove the right panel screws (5) and then remove the right panel. Right Panel SG-38MHRC-01 Specifications subject to change without notice.
  • Page 54 Big Handle Top Cover 3) Remove the top cover screws (3) and then remove the top cover. One of the screws is located underneath the big handle. Specifications subject to change without notice. SG-38MHRC-01...
  • Page 55 Illustration 4) Remove the water collecting cover screws (2) and then remove the water collecting cover. Water Collecting Cover 5) Remove the front panel screws and then remove the front panel. Front Panel SG-38MHRC-01 Specifications subject to change without notice.
  • Page 56 DISASSEMBLY INSTRUCTIONS 24K (CONT) Procedure Illustration 6) Remove the right panel screws (6) and then remove the right panel. Right Panel Specifications subject to change without notice. SG-38MHRC-01...
  • Page 57 0.27078 18.7177 3.19183 0.80132 0.26408 17.8005 3.07075 0.77709 0.25757 16.9341 2.95896 0.75373 0.25125 16.1156 2.84421 0.73119 0.24512 15.3418 2.73823 0.70944 0.23916 14.6181 2.63682 0.68844 0.23338 13.918 2.53973 0.66818 0.22776 13.2631 2.44677 0.64862 0.22231 SG-38MHRC-01 Specifications subject to change without notice.
  • Page 58 5.157 1.674 115.2 19.69 1.632 109.8 18.96 4.849 104.6 99.69 18.26 4.703 95.05 17.58 4.562 90.66 16.94 4.426 86.49 16.32 4.294 82.54 15.73 4.167 78.79 15.16 4.045 75.24 14.62 3.927 71.86 14.09 3.812 Specifications subject to change without notice. SG-38MHRC-01...
  • Page 59 107.6 219.2 55.4 109.4 165.2 276.8 57.2 111.2 222.8 278.6 168.8 224.6 280.4 60.8 114.8 170.6 226.4 282.2 62.6 116.6 172.4 228.2 64.4 118.4 174.2 285.8 66.2 120.2 231.8 287.6 177.8 233.6 289.4 SG-38MHRC-01 Specifications subject to change without notice.
  • Page 60 @ 2021 CAC/BDP D 3300 Riverwood Parkway Atlanta GA, 30339 Edition Date: 03/21 Catalog No. SG-38MHRC-01 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Replaces: NEW...

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