Specifications; Motor Mounting; Fastening Limit Switch Brackets; Terminal Board Wiring - BFT ICARO SMART AC A2000 Installation And User Manual

1) FOREWORD
The ICARO SMART AC A2000 actuator offers ample installation
versatility, thanks to the extremely low position of the pinion, the
compactness of the actuator and to the height and depth which
can be very easily adjusted. It is equipped with an clutch unit
between motor shaft and worm screw in an oil bath to guarantee
greater safety. Manual emergency operation is extremely easy to
perform using just a lever.
The gate stop is controlled by electromechanical end-of-stroke
microswitches or, for very cold areas, by proximity sensors (ICARO
ULTRA AC A2000).
The control board can be built-in or installed onto a separate
cabinet.
"Installation must be carried out by qualified personnel
(professional installer, according to EN 12635), in compliance
with Good Practice and current code"
2) TECHNICAL SPECIFICATIONS
ICARO SMART AC A2000/ICARO ULTRA AC A2000
220-230V 50/60 Hz
Power supply/
Motor
ICARO SMART AC A2000 120V
110-120V 50/60 Hz
Power input 750W
Pinion module 4 mm (18 or 25 teeth)
ICARO SMART AC A2000/ICARO ULTRA AC A2000
9m/min (18 teet)
Leaf speed
ICARO SMART AC A2000 V
12m/min (25 teeth)
ICARO SMART AC A2000/ICARO ULTRA AC A2000
with pinion Z18 20.000 N( ≈2000 kg)
Max. leaf weight
ICARO SMART AC A2000 V
with pinion Z25 10.000 N( ≈1000 kg)
Max. torque 40Nm
Impact reaction IObstacle detection device (Encoder)
Lubrication ERGOIL
Manual operation Lever-operated mechanical release
Type of use very intensive
Environmental
from -15°C to +55°C
conditions
ICARO SMART AC A2000/ ICARO SMART AC A2000 120V
IP24
Protection rating
ICARO ULTRA AC A2000
IP55
Noise level <70dBA
Operator weight 25 kg
Dimensions See Fig. G
3) TUBE ARRANGEMENT Fig.A
Install the electrical system referring to the standards in force for
electrical systems CEI 64-8, IEC 364, harmonization document HD
384 and other national standards.
4) PREPARATION FOR MOTOR MOUNTING FIG.B
• Make a hole in the ground to accommodate the concrete pad,
with anchors embedded in the base plate for fastening the
gearbox assembly, keeping to the distances featured in FIG.B.
• To keep the base plate in the right position during installation,
it may be useful to weld two iron plates under the track to
which the anchors can then be welded (FIG.I).
5) MOUNTING THE MOTOR FIG.C-C1
6) MOUNTING DRIVE ACCESSORIES FIG.D-D1
8 -
ICARO SMART AC A2000 - ICARO ULTRA AC A2000
INSTALLATION MANUAL
MOTOR
7) RACK CENTRING WITH RESPECT TO PINION FIG.J-K1-L
DANGER - Welding must be performed by a competent
person issued with the necessary personal protective
equipment as prescribed by the safety rules in force FIG.K.
8) FASTENING LIMIT SWITCH BRACKETS FIG. E1-E2
The runners must lock the gate before this intercepts the
mechanical backstops placed on the track. The closing end-of-
stroke runner adjustment must be made in such a way as to leave
a clearance of approximately 50mm between the gate and the
fixed swing leaf, as prescribed by the current safety standards,
otherwise fit an electric edge at least 50mm thick FIG.N.
9) STOPS FIG.M
DANGER - The gate must be fitted with mechanical
stops to halt its travel both when opening and closing, thus
preventing the gate from coming off the top guide. Said stops
must be fastened firmly to the ground, a few centimetres
beyond the electric stop point.
10) MANUAL RELEASE (See USER GUIDE -FIG.2-).
Warning Do not JERK the gate open and closed, instead push
it GENTLY to the end of its travel.
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11) TERMINAL BOARD WIRING Fig. F-O
Once suitable electric cables have been run through the raceways
and the automated device's various components have been
fastened at the predetermined points, the next step is to connect
them as directed and illustrated in the diagrams contained in
the relevant instruction manuals. Connect the live, neutral and
earth wire (compulsory). The mains cable must be clamped in the
relevant cable gland (FIG.O-ref.P1), and the accessories' wires
in the cable gland (FIG.O-ref.P2), while the earth wire with the
yellow/green-coloured sheath must be connected in the relevant
terminal (FIG.O-ref.GND).
FIG.O-ref.P3: limit switch wiring.
12) SEE THE CONTROL UNIT'S USER GUIDE FOR
INFORMATION ON SETTING THE MOTOR'S
PARAMETERS
13) FASTENING THE COVER Fig. Q
14) WARNING!
Do not loosen or tighten the mechanical clutch nut (FIG.P).