Subscribe to Our Youtube Channel
Related Manuals for Watson-Marlow MasoSine SPS 600
Summary of Contents for Watson-Marlow MasoSine SPS 600
- Page 1 Manual - Technical Documentation Watson-Marlow MasoSine – Pump SPS 600 Revision 4.4 / January 2019...
-
Page 2: Table Of Contents
Inhalt Technical datasheet ............................. 4 GENERAL ........................5 PURPOSE ........................5 FUNCTIONING PRINCIPLE ..................5 SAFETY INSTRUCTIONS ..................... 5 Basic safety instructions ........................5 Safety symbols ........................... 5 Obligation of the operator ........................5 Organizational measures ........................5 Obligation of the personnel ........................ 6 Training of the personnel ........................ - Page 3 POSSIBLE CONNECTION POSITIONS ..............10 CHANGING THE CONNECTION POSITION ............11 CHANGING THE DIRECTION OF ROTATION ............11 IMPORTANT: OBSERVE BEFORE START-UP! ............. 11 PURGING ......................... 12 14.1 Static purging device ........................12 CLEANING ....................... 12 15.1 Cleaning in own circuit with water, alkali, acid ................. 12 15.2 Cleaning in the CIP circuit ........................
-
Page 4: Technical Datasheet
Technical datasheet Please remove all technical information from the delivery note. For spare parts ordering refer to software component list. If you have problems to identify parts, please refer the drawing and parts list. In case of any questions please contact the Technical Support. -
Page 5: General
Functioning principle The functioning principle of the Watson-Marlow MasoSine is ingeniously simple. The pump consists of modular components. Because of the sinusoidal form of the rotor, a chamber through which the product to be pumped is „pushed through“ or displaced is created four times per revolution when running through the stator space. -
Page 6: Obligation Of The Personnel
Dangers when handling the machine The Watson-Marlow MasoSine Pump is built according to the state of the art and the recognized safety engineering rules. Nevertheless danger to life and limb of the user or third persons or impairments to the machine or to other assets can arise in its use. -
Page 7: Constructional Changes To The Machine
The accurate intention is listed in the order confirmation. Another use or use going beyond this is not as intended. If you want to change the product, the pressure, the speed or the temperature, you must firstly consult the Watson-Marlow MasoSine company or one of our representatives. -
Page 8: Pump Classification
– explosive areas”! Zone classification The Watson-Marlow MasoSine Pumps can be used in explosive areas of the zone 1 / 21. This corresponds to the category 2 G / D. It is expressly forbidden to use the pump(s) in the zone 0! Classification of the ex-atmospheres A distinction is made between dust and gas explosive atmospheres. -
Page 9: Maintenance / Repair
Incorrectly performed repairs Cases of catastrophe due to effect of foreign bodies and acts of God. Watson-Marlow MasoSine grants no warranty on this documentation as well as no implicit warranties on customary quality and suitability for a certain application. -
Page 10: Installation
The operator has to ensure that an inadmissible pressure rise (above the pressure agreed in the order and listed in the technical data) is not possible. The Watson-Marlow MasoSine pumps normally run with such a low resonant frequency that no corresponding damage is caused. However, particularly when running with converters, certain frequencies can cause interfering vibrations which must be avoided. -
Page 11: Changing The Connection Position
11 Changing the connection position Remove the screws on the bearing block. Turn the housing by an angle of 45° to the left or right. Tighten the screws again. (with 45 Nm) However, take care that due to the corresponding arrangement of the pressure line in the pump, a certain residual amount remains. -
Page 12: Purging
15 Cleaning All Watson-Marlow MasoSine Pumps are fully capable of CIP cleaning. Please observe our CIP cleaning regulations. 15.1 Cleaning in own circuit with water, alkali, acid 1. Set control gear to maximum speed (at least 400 rpm). -
Page 13: Manual Cleaning
Only original Watson-Marlow MasoSine spare parts may be used. Watson-Marlow MasoSine... -
Page 14: Taking Out Of Service
20 Taking out of service 20.1 Provisional taking out of service Short-term: Remove product residues (cleaning) Switch main switch off Clean pump surface Longer-term: Remove product residues carefully (cleaning) Switch main switch off Clean pump surface Separate connections... -
Page 15: Troubleshooting
Inserted closed gate valve Check pipe system Noises come from the drive Consult Pump is noisy Watson-Marlow MasoSine Noises come from the pump Consult Watson-Marlow MasoSine Suction pipe too small (cavitation) Shorten suction pipe or increase diameter, reduce speed... - Page 16 Error Cause Remedy Rotor not tightened correctly on Tighten Shaft Nut firmly on block Rotor has wear on one side installation Adjusting dimensions changed after Check and correct the adjusting working on the Bearing Housing dimensions SPS 600 = 27,5 mm + 0,1 mm Cleaning regulation not complied Choke on the pressure side Pump not clean after CIP...
-
Page 17: Setting Dimension
22 Setting dimension The setting dimension of 27.5mm (see diagnostic aid) is measured at the place X. If the dimension is too small, turn down on the setting ring. If the dimension is too large, you should contact the factory and order a new setting ring Revision 4.4 / January 2019... -
Page 18: Dismantling
Item 32. To do this you should use the special assembly tool from Watson-Marlow MasoSine. Attention: The pump housing is very heavy and must not fall onto the shaft! -
Page 19: Assembly
24 Assembly The pump is assembled in exactly the reverse order. All parts of the pump now lie in front of the pump on a soft base. Special – You see that dismantling was very easy. If you now start with the installation and assembly of the pump, tool please take care that the sealing lips of the lip seals are not damaged. - Page 20 The pin must fit in the bore of the rotor To loose the lock nut please do not fully unscrew all 12 screws Cap screw The lock nut at The pin must fit Optional tool S60-9006-25 pos. 56 is in the bore of tightened with a the rotor special tool...
- Page 21 Bend the tab washer Revision 4.4 / January 2019...
- Page 22 Please pay attention, that the O-rings are assembled completely and without defects ! If you have any questions, give us a call. We will be pleased to help you. Watson-Marlow MasoSine Postfach 100 Steinbeisstraße. 3 D-74358 Ilsfeld (Germany) Telefon : +49 (0)7062 9560-0...
-
Page 23: Drawings And Part List
25 Drawings and part list 25.1 Pump Revision 4.4 / January 2019... -
Page 24: Part List Of The Pump
25.2 Part list of the pump Pos Qty EDP-No. Description Pos Qty EDP-No. Description 2 S60-9002-12 Threaded Plug 1 S60-0300-10 Pump Housing 2 S60-0622-__ O-ring 4 S60-0682-12 Cap Screw 1 S60-0601-10 Shaft Sleeve Pin 1 S60-0100-10 Rotor 6 S60-1600-12 Front Cover Cap Nut 2 S60-1200-__ Liner 1 S60-0700-10 Gate Guide 1 S60-0651-10 Rotor Sleeve Coupling, front... -
Page 25: Sealing System „Mechanical Seal Assembly
25.3 Sealing system „Mechanical Seal Assembly“ Revision 4.4 / January 2019... -
Page 26: Parts List „Mechanical Seal Assembly
25.4 Parts list „Mechanical Seal Assembly“ Pos Qty Part No. Description S60-4100-__ O-Ring S60-5106-10 Shaft sleeve, back, coated S60-5123-41 Stationary seal ring S60-5107-10 Stationary seal ring holder support, back S60-0502-34 Backing ring S60-0501-80 Radial shaft seal S60-4900-34 Backing ring S60-3700-__ O-Ring S60-1305-10 Pump bracket frame-distance... -
Page 27: Sealing System „Mechanical Seal Assembly
25.5 Sealing system „Mechanical Seal Assembly“ Revision 4.4 / January 2019... -
Page 28: Parts List „Mechanical Seal Assembly
25.6 Parts list „Mechanical Seal Assembly“ Pos Qty Part No. Description S40-9000-__ Lip Seal S60-5410-15 Pressure Spring S60-5455-10 Static Seal Ring Holder, Front S60-5464-12 Driving Pin S60-5456-10 Impeller Ring Housing, Front S60-5476-10 Impeller Ring Housing, Rear S60-5475-10 Static Seal Ring Holder, Rear S60-4100-__ O-ring 025P540.__ O-ring... -
Page 29: Sealing System „Lip Seal Assembly
25.7 Sealing system „Lip Seal Assembly“ Revision 4.4 / January 2019... -
Page 30: Parts List „Lip Seal Assembly
25.8 Parts list „Lip Seal Assembly“ Item Qty Part No. Description S60-0501-80 Lip Seal S60-0502-34 Backing Ring, Front / Rear S60-0074-10 Lip Seal Housing, Front S60-0501-88 Lip Seal S60-0623-10 Rotating Hub, Front S60-0652-10 Rotating Hub, Rear S60-0079-10 Lip Seal Housing, Front S60-4100-__ O-ring S60-0642-__ Backing Ring Revision 4.4 / January 2019... -
Page 31: Dimensional Drawing
25.9 Dimensional drawing Revision 4.4 / January 2019...
Need help?
Do you have a question about the MasoSine SPS 600 and is the answer not in the manual?
Questions and answers