Watson-Marlow qdos30 Manual
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Watson-Marlow qdos30 Manual

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Watson-Marlow qdos30 Manual Pump User Manual
WATSON-MARLOW MANUALS
m-qdos30-manual
Watson-Marlow qdos30
Manual pump
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Summary of Contents for Watson-Marlow qdos30

  • Page 1: Table Of Contents

    12 Switching the pump on in subsequent power cycles 13 Pump operation 13.1 Keypad functions 13.2 SCREEN ICONS 13.3 Switching between modes 14 Manual 15 Flow calibration 16 Fluid recovery mode 17 Main menu 17.1 Fluid level monitor 17.2 Security settings Watson-Marlow qdos30 Manual Pump User Manual...
  • Page 2 21 Ordering information 21.1 Pump part numbers 21.2 Spares and accessories 22 Performance data 22.1 Pumping conditions 22.2 Pressure capability 22.3 Dry running 22.4 Pumphead life 22.5 Performance curves 23 Trademarks 24 Publication history Watson-Marlow qdos30 Manual Pump User Manual...

  • Page 3: Declaration Of Conformity

    1 Declaration of conformity This pump is ETL listed: ETL control number 3050250. Cert to CAN/CSA std C22.2 No 61010-1. Conforms to UL std 61010A-1. See 7 Pump specifications on page 12. m-qdos30-manual-11...

  • Page 4: Declaration Of Incorporation

    The information in this user guide is believed to be correct at the time of publication. However, Watson- Marlow Limited accepts no liability for errors or omissions. Watson-Marlow has a policy of continuous product improvement, and reserves the right to alter specifications without notice. This manual is intended for use only with the pump it was issued with.

  • Page 5: Warranty

    Watson-Marlow’s sole responsibility and the customer’s exclusive remedy for any claim arising out of the purchase of any product from Watson-Marlow is, at Watson Marlow’s option: repair, replacement or credit, where applicable. Unless otherwise agreed in writing, the foregoing warranty is limited to the country in which the product is sold.
  • Page 6 Ancillaries such as leak detectors are excluded. Failure caused by UV light or direct sunlight. All ReNu pumpheads are excluded. Any attempt to disassemble a Watson-Marlow product will invalidate the product warranty. Watson-Marlow reserves the right to amend these terms and conditions at any time. m-qdos30-manual-11...

  • Page 7: When You Unpack Your Pump

    Check that all components are present. Inspect components for damage in transit. If anything is missing or damaged, contact your distributor immediately. Components supplied qdos30 pump drive unit ReNu120 pumphead User connection collars The designated power cable (attached to the pump drive unit)
  • Page 8 This product has an extended shelf life. However, care should be taken after storage to ensure that all parts function correctly. Please observe the storage recommendations and use-by dates which apply to tubing you may wish to bring into service after storage. m-qdos30-manual-11...

  • Page 9: Information For Returning Pumps

    Please complete a separate decontamination certificate for each product. A copy of the appropriate decontamination certificate can be downloaded from the Watson- Marlow website at: www.wmftg.com/decon. You are responsible for cleaning and decontaminating the product(s) before return. m-qdos30-manual-11...

  • Page 10: Safety Notes

    Access points must not be obstructed or blocked. Do not fit any devices to the drive unit other than those tested and approved by Watson-Marlow. Doing so could lead to injury to persons or damage to property for which no liability can be accepted.
  • Page 11 Please refer to the chemical compatibility guide which can be found at: www.wmpg.com/chemical If you need to use the pump with any other chemical please contact Watson-Marlow to confirm compatibility m-qdos30-manual-11...

  • Page 12: Pump Specifications

    A nameplate is fixed to the rear of the pump. It contains manufacturer and contact details, product reference number, serial number and model details. Product reference 0M0.223L.GLU Iss 1 qdos Manual 30l/hr 7bar Model 190gpd 100psi Sant PFPE Serial number Serial Number Manufacturer details m-qdos30-manual-11...
  • Page 13 Storage temperature range -20°C to 70°C, -4°F to 158°F Maximum altitude 2,000m, 6,560ft 80% up to 31°C, 88°F, decreasing Humidity (non-condensing) linearly to 50% at 40°C, 104°F Pollution degree Noise <70dB(A) at 1m *Requires the fitting of the HMI protective cover. m-qdos30-manual-11...
  • Page 14 Mains harmonics: BS EN 61000-3-2 A2 Pumps and pump units for liquids—common safety requirements: BS EN 809 UL 61010A-1, UL/CSA 61010-1 CAN/CSA-C22.2 No 61010-1 IEC 61010-1 Other Standards Radiated emissions FCC 47CFR, Part 15 NEMA 4X to NEMA 250 NSF61 for pumphead m-qdos30-manual-11...

  • Page 15: Dimensions

    5.05 11lb 2oz PROFIBUS 5.05 11lb 2oz Universal 24V relay 9lb 8oz 5.25 11lb 9oz Universal+ 24V relay 9lb 8oz 5.25 11lb 9oz Universal 110V logic 9lb 8oz 5.25 11lb 9oz Universal+ 110V logic 9lb 8oz 5.25 11lb 9oz m-qdos30-manual-11...

  • Page 16: Good Pump Installation Practice

    This shall be fitted immediately after the discharge of the pump. qdos30 is a positive displacement pump; therefore, it is recommended best practice that customers incorporate discharge pressure relief in their piping system. Failure to fit a...

  • Page 17: Do's And Do Not's

    Dry running qdos30 will continue to operate when there is gas present in the suction line and will maintain prime in these conditions. The pump can be run dry, however flow rate and pumphead life will be affected.

  • Page 18: Connecting To A Power Supply

    (the mains plug), is easily accessible when the equipment is in use. When PAT testing this unit ensure that the earth bond test terminal is used. Do not use the motor shaft as this will result in motor bearing damage. Earth bond test terminal position m-qdos30-manual-11...

  • Page 19: Start-Up Check List

    Fit the pumphead to the drive. Refer to: 20 Pumphead Replacement on page 52. Ensure the pumphead ports are securely fitted to the interface tubing. Ensure proper connection has been made to a suitable power supply. Ensure that the general recommendations are followed (see 8.1 General recommendations on page 16). m-qdos30-manual-11...

  • Page 20: Switching On The Pump For The First Time

    11 Switching on the pump for the first time Power-up the pump. The pump displays the start-up screen with the Watson-Marlow Pumps logo for three seconds. Selecting your chosen display language Use the +/- keys to move the selection bar to your required language. Press SELECT to choose.
  • Page 21 Note: The display background colour changes according to running state as follows: White background indicates pump stopped Blue background indicates pump running Red background indicates error or alarm All operating parameters may be changed by means of key-presses (see 13 Pump operation on page 23 m-qdos30-manual-11...

  • Page 22: Switching The Pump On In Subsequent Power Cycles

    If a fault is found, an error code is displayed (see 19.2 Error codes on page 66). The pump displays the start-up screen with the Watson-Marlow Pumps logo for three seconds followed by the home screen. Start-up defaults are those in place when the pump was switched off last.

  • Page 23: Pump Operation

    When pressed will perform the function displayed on the screen directly above the relevant function key. After 30 minutes of no keypad activity, the HMI display will dim to 50% brightness. To restore full power to the display and reset the timer, press the BACKLIGHT key. m-qdos30-manual-11...

  • Page 24: Screen Icons

    Fundamental work with regard to lifting, transportation, installation, starting-up, maintenance and repair should be performed by qualified personnel only. The unit must be isolated from mains power while work is being carried out. The motor must be secured against accidental start-up. m-qdos30-manual-11...

  • Page 25: Switching Between Modes

    13.3 Switching between modes Using +/- keys will scroll through the available modes. The available modes are: Manual (default) Flow calibration Fluid recovery CANCEL Use SELECT to choose mode. Use the right hand function key to alter mode settings. m-qdos30-manual-11...

  • Page 26: Manual

    Starts the pump at the current flow displayed, and the display background changes to blue. If the pump is running pressing this has no effect. STOP Stops the pump. The display background changes to white. If the pump is not running pressing this has no effect. m-qdos30-manual-11...
  • Page 27 Repeat key-presses as required to achieve the desired flowrate. Hold down the key for flowrate scrolling. Max 100% function (Manual mode only) Press and hold the MAX key to run at maximum flow. Release the key to stop the pump. m-qdos30-manual-11...

  • Page 28: Flow Calibration

    15 Flow calibration This pump displays flow rate in ml/min. Setting the flow calibration Select MODE Using the +/- keys, scroll to Flow calibration and press SELECT. Using the +/- keys enter the maximum flow rate limit and press ENTER. m-qdos30-manual-11...
  • Page 29 Press START to begin pumping a volume of fluid for calibration. Press STOP to stop pumping fluid for the calibration. Using the +/- keys enter the actual volume of fluid pumped. m-qdos30-manual-11...
  • Page 30 To accept the new calibration press ACCEPT or RECALIBRATE to repeat the procedure. Press HOME or MODE to abort. The pump is now calibrated. m-qdos30-manual-11...

  • Page 31: Fluid Recovery Mode

    An instruction is now displayed. There is a warning to ensure that your system design permits reverse flow. If unidirectional valves are installed then reverse flow will not function and the pump will build up excessive pressure within the pipework. m-qdos30-manual-11...
  • Page 32 Press and hold RECOVER to start running the pump in reverse and recover fluid. The screen below will be displayed whilst RECOVER is held down. As fluid is recovered the volume recovered and time elapsed will increase. Release RECOVER to stop running the pump in reverse. m-qdos30-manual-11...

  • Page 33: Main Menu

    This will display the main menu as shown below. Use the +/- keys to move the selection bar between the available options. Press SELECT to choose an option. Press EXIT to return to the screen from where the MENU was called. m-qdos30-manual-11...

  • Page 34: Fluid Level Monitor

    ENABLE the fluid level bar. After pressing ENABLE, the pump will display the fluid level setup options. If you press DISABLE the pump will deactivate the fluid level monitor. The fluid bar will no longer appear on the HOME screens. m-qdos30-manual-11...
  • Page 35 Press NEXT when you are happy you have the correct volume. Now use the +/- keys to set the alert level. In the screen above the alert level is set to 20%. Press SELECT to return to the fluid level monitor menu. m-qdos30-manual-11...
  • Page 36 SELECT when the bar highlights the Adjust level option. You can now use the +/- keys to adjust the level of fluid in the tank. The accuracy of the fluid level monitor will improve with regular calibration of the pump. m-qdos30-manual-11...

  • Page 37: Security Settings

    The padlock icon will appear on the operating mode home screen to show that keypad lock is activated. Note that the STOP and BACKLIGHT keys will always work whether the keypad is locked or not. m-qdos30-manual-11...
  • Page 38 20 seconds of no keypad activity. To define a four digit number for your PIN, use +/- to select each digit from 0-9. Once you have the required digit press the NEXT DIGIT key. After selecting the fourth digit press ENTER. m-qdos30-manual-11...
  • Page 39 Pressing the HOME or MODE key at any time before you confirm your PIN will abort the process. If you enter an incorrect PIN it will display the following screen: There is an override feature, should you forget your PIN. Please contact Watson- Marlow for details of how to reset the PIN. m-qdos30-manual-11...

  • Page 40: General Settings

    Do not use auto restart for more than 20 mains power starts per hour. We recommend remote control where a high number of starts is required. The ! icon is displayed on the home screens to indicate that the auto restart feature is active. m-qdos30-manual-11...
  • Page 41 Use the +/- keys to scroll through the available characters for each digit. The available characters are 0-9, A-Z, and SPACE. Press NEXT to move onto the next character, or PREVIOUS to move back to the previous character. Press FINISH to save the entry and return to the general settings menu. m-qdos30-manual-11...
  • Page 42 SELECT. If a pump label has been previously defined, this will be displayed on screen to allow editing, otherwise it will display the default label “WATSON-MARLOW”. Use the +/- keys to scroll through the available characters for each digit. The available characters are 0-9, A-Z, and SPACE.
  • Page 43 The pump must be stopped before changing the language. Use the +/- keys to move the selection bar to your required language. Press SELECT to confirm. Your selected language will now be displayed on screen. m-qdos30-manual-11...

  • Page 44: Mode Menu

    Press REJECT to return to the language choice screen. 17.4 MODE menu Selecting MODE menu from the main menu will navigate you to the MODE menu. This is the same as pressing the MODE key. Please see 13.3 Switching between modes on page 25 for further details. m-qdos30-manual-11...

  • Page 45: Control Settings

    Use +/- keys to move the selection bar. Press SELECT to choose the required function. Speed limit The maximum speed the pump is capable of running at is 125 rpm. Select Speed limit from the control settings menu to define a lower maximum speed limit for the pump. m-qdos30-manual-11...

  • Page 46: Help

    Select reset volume counter from the control settings menu. Select RESET to zero the volume counter. The volume counter can be viewed by pressing INFO from your home screen. 17.6 Help Select Help from the main menu to access the help screens. m-qdos30-manual-11...

  • Page 47: Troubleshooting

    If the pump runs but there is little or no flow, make the following checks: Check that fluid is supplied to the pump. Check for any kinks or blockages in the lines. Check that any valves in the lines are open. m-qdos30-manual-11...

  • Page 48: Leak Detection

    If the message constantly repeats after several pumphead installations, then there may be a leak detection sensor failure. Please contact Watson-Marlow for repair. If you need to bypass a faulty leak detection sensor then you can do so by pressing IGNORE.

  • Page 49: Error Codes

    Reduce the analog control signal Turn OFF. Check power supply. Check Er30 Over power pumphead and tubing. Wait 30 minutes. Power ON may reset. Or seek support Attempt to reset by switching power OFF / Err50 Communication error ON. Or seek support m-qdos30-manual-11...

  • Page 50: Technical Support

    18.3 Technical support Watson-Marlow Ltd Falmouth Cornwall United Kingdom TR11 4RU Telephone Number: +44 (0)1326 370370 Email: aftersales.uk@wmftg.com Web: www.wmftg.com m-qdos30-manual-11...

  • Page 51: Drive Maintenance

    19 Drive maintenance There are no user serviceable parts inside the pump. The unit should be returned to Watson-Marlow for service. m-qdos30-manual-11...

  • Page 52: Pumphead Replacement

    Removing the pumphead 1. Drain down. 2. Ensure that there is no pressure in the pipeline. 3. Isolate the pump from the mains power supply. 4. Ensure that protective clothing and eye protection are worn if hazardous products have been pumped. m-qdos30-manual-11...
  • Page 53 5. Remove input and output connections from the pumphead. 6. Fully loosen the two pumphead retaining clamps. 7. To disengage the pumphead from the retaining clamps, carefully detach the pumphead from the pump housing and rotate it in an anti-clockwise direction by approximately 15°. m-qdos30-manual-11...
  • Page 54 8. Remove the pumphead from the pump housing. 9. Safely dispose of the used pumphead according to your own health and safety regulations. Take care to comply with any safety requirements of the chemical being pumped.  m-qdos30-manual-11...
  • Page 55 5. Connect the input and output connections to the pumphead. 6. Apply mains power to the pump, press start and run the pumphead for a few revolutions. 7. Stop the pump and isolate it from the mains power supply, then tighten the clamps further if necessary. m-qdos30-manual-11...

  • Page 56: Connecting Interface Tubing

    1. Detach the desired connector from the sprue (2). 2. Place user connection collar over the chosen fitting and tighten onto the pumphead (2a). 3. Press tube onto connector until it reaches the back face. 4. Secure with suitable retaining clip. m-qdos30-manual-11...
  • Page 57 The user is responsible for ensuring that this overflow is connected to a compatible vented storage container to contain the waste fluid. m-qdos30-manual-11...
  • Page 58 5 x 8 10 x 16 6.3 x 11.5 9 x 12 5 x 8 10 x 16 6.3 x 11.5 9 x 12 m-qdos30-manual-11...

  • Page 59: Ordering Information

    The standard lubricant is silicone oil. The lubricant is PFPE. † To choose the best tube for your duty fluid please use the chemical compatibility chart at www.qdospumps.com m-qdos30-manual-11...

  • Page 60: Spares And Accessories

    Interface tubing, polyethylene 5x8mm, 2m (6.5ft) length 0M9.2222.E58 Interface tubing, polyethylene 9x12mm, 5m (16ft) length 0M9.2225.E9C Interface tubing, polyethylene 5x8mm, 5m (16ft) length 0M9.2225.E58 Replacement baseplate 0M9.223M.X00 HMI protective cover 0M9.203U.000 Hydraulic spares kit, Viton O-rings, connection collars SK 9001 SK 9001 m-qdos30-manual-11...
  • Page 61 As you face the front of the pump, looking at the HMI (not the remote model) and I/O connections: A pumphead mounted on the pump housing to the left is a left-hand pumphead. A pumphead mounted on the pump housing to the right is a right-hand pumphead. Left hand mounted pumphead m-qdos30-manual-11...

  • Page 62: Performance Data

    22.3 Dry running qdos30 will continue to operate when there is gas present in the suction line and will maintain prime in these conditions. The pump can be run dry, however flow rate and pumphead life will be affected.

  • Page 63: Performance Curves

    Santoprene tubing only Suction gauge pressure / bar Discharge gauge pressure / bar Santoprene tubing only Santoprene or SEBS tubing Suction gauge pressure / psi Discharge gauge pressure / psi This data was produced pumping water at ambient temperature. m-qdos30-manual-11...

  • Page 64: Trademarks

    23 Trademarks Watson-Marlow, qdos, qdos30 and ReNu are trademarks of Watson-Marlow Ltd. 24 Publication history m-qdos30-manual-gb-11 qdos30 Manual Pump User Manual First published 07 12. Revised 11 12. Revised 03 13. Revised 07 13. Revised 07 13. Revised 08 13. Revised 02 14. Revised 03 14. Revised 10 14. Revised 08 17.

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