Watson-Marlow 530 Du Operating Manual
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Watson-Marlow 530 Du Operating Manual

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530 Du/DuN Operating Manual
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  • Page 1: Table Of Contents

    530 Du/DuN Operating Manual Contents 1 Declaration of conformity 2 Declaration of incorporation 3 When you unpack your pump 3.1 Unpacking your pump 3.2 Packaging disposal 3.3 Inspection 3.4 Components supplied 3.5 Storage 4 Information for returning pumps 5 Peristaltic pumps - an overview...
  • Page 2 13.3 Standard - 25 way D: Inputs and Outputs 13.4 Standard - 25 way D: power supply limits 13.5 N - Modules Standard and SCADA 13.6 Standard N - Module 13.7 SCADA N-Module 13.8 Standard - 9 way D - RS232 Use 14 Switching the pump on for the first time 14.1 Selecting the display language 14.2 First-time start-up defaults...
  • Page 3 21 MemoDose mode 21.1 To configure MemoDose 21.2 Set flow rate 21.3 Resume interrupted doses 21.4 Master dose 21.5 Manual dosing 22 Main menu 22.1 Security settings 22.2 General settings 22.3 Control settings 22.4 Configure outputs 22.5 Configure inputs 22.6 Help 23 Troubleshooting 23.1 Leak detection 23.2 Error codes...

  • Page 4: Declaration Of Conformity

    S, SN, U, UN, Du, DuN, Bp, BpN Models Conformity Watson-Marlow Ltd declares that when this pump unit is used as a stand-alone pump it complies with Machinery Directive 2006/42/EC. Standards Watson-Marlow Ltd declares that the above stated products are in conformance with the following harmonised standards and directives: Safety of Machinery-Electrical equipment of machines;...

  • Page 5: Declaration Of Incorporation

    The pump head is incomplete and must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the Directive. Person authorised to compile the technical documents: Andrew Green, Design & Engineering Director, Watson-Marlow Ltd. Place and date of declaration: Watson-Marlow Ltd, 31.07.2015 Responsible person:...

  • Page 6: When You Unpack Your Pump

    When you unpack your pump Unpacking your pump Unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied list, below. Packaging disposal Dispose of packaging materials safely, and in accordance with regulations in your area. The outer carton is made of corrugated cardboard and can be recycled.

  • Page 7: Information For Returning Pumps

    Regulations, you are required to declare the substances which have been in contact with product(s) you return to Watson-Marlow or it subsidiaries or distributors. Failure to do so will cause delays. Please ensure that you email us this information and receive a RGA (Returned Goods Authorisation) before you despatch the product(s).

  • Page 8: Peristaltic Pumps - An Overview

    Peristaltic pumps - an overview Peristaltic pumps are the simplest possible pump, with no valves, seals or glands to clog or corrode. The fluid contacts only the bore of a tube, eliminating the risk of the pump contaminating the fluid, or the fluid contaminating the pump.

  • Page 9: Warranty

    Watson- Marlow has been advised of the possibility of such damages. Watson-Marlow shall not be liable for any loss, damage, or expense directly or indirectly related to or arising out of the use of its products, including damage or injury caused to other products, machinery, buildings, or property.

  • Page 10: Safety Notes

    Safety notes This safety information should be used in conjunction with the rest of this operating manual. In the interests of safety, this pump and pumphead should only be used by competent, suitably trained personnel after they have read and understood the manual and considered any hazard involved. If the pump is used in a manner not specified by Watson- Marlow Ltd, the protection provided by the pump may be impaired.
  • Page 11 The pump must be accessible at all times to facilitate operation and maintenance. Access points must not be obstructed or blocked. Do not fit any devices to the drive unit other than those tested and approved by Watson-Marlow. Doing so could lead to injury to persons or damage to property for which no liability can be accepted.
  • Page 12 Pump will start as soon as power is applied if Auto restart is on and pump was running when power was disconnected. There are moving parts inside the pumphead. Before opening the tool- unlockable guard or tool-unlockable track, ensure that the following safety directions are followed: Ensure the pump is isolated from the mains power.

  • Page 13: Pump Specifications

    Pump specifications Specification ratings Operating temperature 5C to 40C (41F to 104F) Storage temperature 530: -40C to 70C (-40F to 158F) Humidity (non-condensing) 80% up to 31C (88F) decreasing linearly to 50% at 40C (104F) Maximum altitude 2000m (6560ft) Power consumption 530: 135VA Supply voltage Filtered 100-120V/200-240V 50/60Hz 1pH...

  • Page 14: Pumphead Options

    Pumphead options 530 pump range 520R, 501RL, 313, 314, 505L, 505BA, 505CA, 314MC, 318MC: m-530dun-gb-01...

  • Page 15: Good Pump Installation Practice

    Good pump installation practice General recommendations It is recommended that the pump is sited on a flat, horizontal, rigid surface, free from excessive vibration, to ensure the correct lubrication of the gearbox and correct pumphead operation. Allow a free flow of air around the pump to ensure that heat can be dissipated.

  • Page 16: Dos And Don'ts

    Dos and don'ts Do not build a pump into a tight location without adequate airflow around the pump. Do keep delivery and suction tubes as short and direct as possible - though ideally not shorter than one metre - and follow the straightest route. Use bends of large radius: at least four times the tubing diameter.

  • Page 17: Pump Operation

    Pump operation 10.1 Keypad Layout and Key IDs HOME key When the HOME key is pressed it will return the user to the last known operating mode. If modifying pump settings when the HOME key is pressed, it will disregard any setting changes and return you to the last known operating mode.

  • Page 18: Starting And Stopping

    10.2 Starting and stopping 10.3 Using up and down keys 10.4 Maximum speed 10.5 Change rotation direction m-530dun-gb-01...

  • Page 19: Connecting To A Power Supply

    Connecting to a power supply A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity. It is not recommended to site these drives alongside 'dirty' electrical mains devices, such as 3- phase contactors and inductive heaters without special attention being paid to unacceptable mains-borne noise.

  • Page 20: Conductor Colour Coding

    Ensure that all power supply cables are adequately rated for the equipment. The pump must be positioned so that the disconnection device is easily accessible when the equipment is in use. 11.1 Conductor colour coding Conductor type European colour North American colour Line Brown Black...

  • Page 21: Start-Up Check List

    Start-up check list Note : See also Tube loading. Ensure that proper connections are achieved between the pump and suction and discharge piping. Ensure proper connection has been made to a suitable power supply. "Good pump installation practice" on page 15 Ensure that the recommendations in the section are followed.

  • Page 22: Control Wiring

    Control wiring 13.1 Upper D-connector Recommended control cable: 7/0.2mm 24AWG screened. Cable screen should be earthed with a 360 deg connection to a conductive back- shell. This will be connected to pump mains EARTH via the D connector body. Mains Earth is also available on pin 1 Upper D and pin 13 Lower D. 13.2 Lower D-connector The 0V of this pump is DC isolated (floating) from the pump mains Earth.

  • Page 23: Standard - 25 Way D: Inputs And Outputs

    13.3 Standard - 25 way D: Inputs and Outputs Note: Not all functions may be available, those available will depend on your pump model. Key to symbols Wiring the upper D connector Input or Configur- Signal Name Signal response output able LEAK m-530dun-gb-01...
  • Page 24 Input or Configur- Signal Name Signal response output able AUTO/MAN LOGIC OUT 1 LOGIC OUT 2 m-530dun-gb-01...
  • Page 25 Input or Configur- Signal Name Signal response output able LOGIC OUT 3 LOGIC OUT 4 COMMON m-530dun-gb-01...
  • Page 26 Wiring the lower D connector Input Configur- Function Signal response able output TACHO FREQUENCY TACHO 0-10V/4-20mA 0-10V m-530dun-gb-01...
  • Page 27 Input Configur- Function Signal response able output TTL 1 TTL 2 DIRECTION m-530dun-gb-01...
  • Page 28 Input Configur- Function Signal response able output START/STOP DIRECTION ENABLE m-530dun-gb-01...
  • Page 29 Input Configur- Function Signal response able output DOSE ANALOG 1 0-10V/4-20mA 0-10V m-530dun-gb-01...

  • Page 30: Standard - 25 Way D: Power Supply Limits

    Input Configur- Function Signal response able output ANALOG 2 13.4 Standard - 25 way D: power supply limits Signal Connector Pin numbers Voltage Load 5V Ref Upper 18, 19 5V @ no load Total of all pins 10mA max Lower 9, 19, 23 12V Ref Upper...

  • Page 31: Standard N - Module

    13.6 Standard N - Module Note: Not all functions may be available, those available will depend on your pump model. Recommended control cable: metric = 0.14sq mm - 2.5sq mm solid and 0.14sq mm - 1.5sq mm stranded. USA = 26AWG - 14AWG solid and 26AWG - 16AWG stranded. Cable: circular. Max/min outside diameter The cable section must be to ensure a seal when passed through the standard gland: 9.5mm- 5mm.
  • Page 32 Standard N Module: Input/output Connectors Connector No. Function Input Configurable Signal response output m-530dun-gb-01...
  • Page 33 Connector No. Function Input Configurable Signal response output 10V 10mA Max m-530dun-gb-01...
  • Page 34 Connector No. Function Input Configurable Signal response output 10mA DC Max Hz=5V TTL V=0-10V I=4-20mA J14,15,16,17 LOW=N/C HIGH=N/O 24V DC MAX m-530dun-gb-01...

  • Page 35: Scada N-Module

    13.7 SCADA N-Module Note: Not all functions may be available, those available will depend on your pump model. Recommended control cable: metric = 0.14sq mm - 2.5sq mm solid and 0.14sq mm - 1.5sq mm stranded. USA = 26AWG - 14AWG solid and 26AWG - 16AWG stranded. Cable: circular. Max/min outside diameter The cable section must be to ensure a seal when passed through the standard gland: 9.5mm- 5mm.
  • Page 36 SCADA N Module: Input/output Connectors Connector No. Function Input Configurable Signal Response Output 10V 10mA Max m-530dun-gb-01...

  • Page 37: Standard - 9 Way D - Rs232 Use

    Connector No. Function Input Configurable Signal Response Output 0-10V 4-20mA J12,J13,J14,J15 LOW=N/C HIGH=N/O 110VAC MAX 13.8 Standard - 9 way D - RS232 Use Recommended control cable: 7 strands 0.2mm 24AWG screened, circular, up to 25 core. The cable screen should be earthed either through the metalwork of the shell by use of the screened back shell.
  • Page 38 Network commands and protocol The 530 pump allows you to choose whether you would like to use the historical basic protocol or the new enhanced protocol. New enhanced protocol Command strings have a comma separated format, without spaces and with an optional checksum, enclosed within a start of message (SOM) indicator and an end of message (EOM) indicator.
  • Page 39 NOTES: New enhanced protocol Note 1: The Checksum is calculated as the 1's complement of the least significant 8 bits of the unsigned sum of the individual bytes that form the message (excluding the checksum, SOM and EOM indicators) converted into two ASCII-HEX characters.
  • Page 40 Command Parameter Meaning Return status. See Note 2 Return the cumulative tachometer count [line1]~[line2]~[line3]~[line4]@ Display text on 1 to 4 lines with ~ as the line delimiter. Terminated by the @ character. See Note 3 Return 0 for stopped or 1 for running. NOTES: Historical basic protocol Note 1: The correlation between the tachometer pulses and the motor rotation is fixed and provides a measurable...

  • Page 41: Switching The Pump On For The First Time

    Switching the pump on for the first time Power up the pump. The pump displays the 14.1 Selecting the display start-up screen with the Watson-Marlow language Pumps logo for three seconds. ∧ ∨ 1. Use the keys to select your chosen language,...

  • Page 42: First-Time Start-Up Defaults

    14.2 First-time start-up defaults The pump is preset with operational parameters as shown in table below. Parameter 530 default Language Not set Default mode Manual Default manual speed 220rpm Pump status Stopped Max speed 220rpm Direction Pumphead 520R2 Tube size 9.6mm Tube material Bioprene...
  • Page 43 Parameter 530 default Output 2 Direction Output 2 - status High = CW Output 3 Auto/man Output 3 - status High = auto Output 4 General alarm Output 4 - status High = alarm The pump is now ready to operate according to the defaults listed above. Note: The display background colour changes according to running state as follows: White background indicates pump stopped Grey background indicates pump running...

  • Page 44: Switching The Pump On In Subsequent Power Cycles

    The pump runs a power-on test to confirm proper functioning of the memory and hardware. If a fault is found, an error code is displayed. The pump displays the start-up screen with the Watson-Marlow Pumps logo for three seconds followed by the home screen Start-up defaults are those in place when the pump was switched off last Check that the pump is set to operate as you require it.

  • Page 45: Mode Menu

    Mode menu MODE Press to display the Change mode menu. ∧ ∨ Use the keys to scroll through the available modes: Manual (default) Flow calibration Analog Network MemoDose CANCEL SELECT to choose mode. Use the right hand function key to alter mode settings. m-530dun-gb-01...

  • Page 46: Manual

    Manual All settings and functions of the pump in manual mode are set and controlled by means of key- presses. "Switching the pump on in subsequent Immediately after the start- up display sequence detailed in: power cycles" on page 44 , the manual mode home screen will be displayed unless auto restart is enabled.

  • Page 47: Stop

    17.2 STOP Stops the pump. The display background changes to white. If the pump is not running pressing this has no effect. 17.3 INCREASING AND DECREASING FLOW RATE ∧ ∨ Using the keys will increase or decrease the flow rate. Decreasing flow rate A single key press will decrease flow rate by the least significant digit of the chosen flow rate unit.

  • Page 48: Max Function (Manual Mode Only)

    Increasing flow rate A single key press will increase flow rate by the least significant digit of the chosen flow rate unit. Repeat key presses as required to achieve the desired flow rate. Hold down the key for flow rate scrolling. 17.4 MAX FUNCTION (Manual mode only) Press and hold the...

  • Page 49: Flow Calibration

    Flow calibration This pump displays flow rate in ml/min. 18.1 Setting the flow calibration ∧ ∨ Flow calibration CALIBRATE Using the keys, scroll to and press ∧ ∨ ENTER Using the keys, enter the maximum flow rate limit and press m-530dun-gb-01...
  • Page 50 START Press to begin pumping a volume of fluid for calibration. STOP Press to stop pumping fluid for the calibration. m-530dun-gb-01...
  • Page 51 ∧ ∨ Use the keys to enter the actual volume of fluid pumped. ACCEPT RE-CALIBRATE HOME To accept the new calibration press to repeat the procedure. Press MODE to abort. The pump is now calibrated. m-530dun-gb-01...

  • Page 52: Analog Mode

    Analog mode In this remote operating mode the flow rate will be proportional to the external milliamp or voltage signal input received by the pump. The relationship between the external analog signal and the flow rate is determined by configuring the two points A and B as shown in the graph below. The rate of flow can be proportional or inversely proportional to the analog input.

  • Page 53: Analog Calibration

    19.1 Analog calibration The pump must be stopped before attempting to calibrate the values. High and low signals must be within range. If the signal sent is out of range you will not be able to set the signal input value and progress to the next step in the process. ∧...

  • Page 54: Calibrate Input 1

    19.2 Calibrate Input 1 ∧ ∨ Analog Input SELECT Using the keys, scroll to and press ∧ ∨ SELECT Select the input signal type using the keys and press The pump gives the option to enter the high and low mA or V signals manually or via the analog input. Entering mA values is described here, however the process for entering V signals is identical.

  • Page 55: Setting A High Signal

    Choose whether to enter the current values manually via the keypad, or whether to apply the current signals electrically to the analog input. 19.3 Setting a high signal ∧ ∨ Send the high signal input to the pump, or enter the current value using the keys.
  • Page 56 ACCEPT ACCEPT appears when high mA signal is within tolerance limits. Press to accept the high signal CANCEL input or to return to the previous screen. m-530dun-gb-01...

  • Page 57: Setting High Flow Calibration

    19.4 Setting high flow calibration ∧ ∨ SET FLOW BACK Using the keys, scroll to the desired flow rate. Select or press to return to the previous screen. 19.5 Setting a low signal ∧ ∨ Send the low signal input to the pump, or enter the current value using the keys.
  • Page 58 If the range between the low and high signal is less than 1.5mA, the following error message will be displayed. ACCEPT ACCEPT appears when low mA signal is within tolerance limits. Press to accept the low signal input CANCEL to return to the previous screen. m-530dun-gb-01...

  • Page 59: Setting Low Flow Calibration

    19.6 Setting low flow calibration ∧ ∨ SET FLOW Using the keys, scroll to the desired scale factor. Select ANALOG This proceeds to the screen confirming calibration is complete. Select to start in analog mode or MANUAL to continue in manual mode. m-530dun-gb-01...

  • Page 60: Calibrating The Scaling Input

    19.7 Calibrating the scaling input It is possible to scale the speed of the pump remotely by one of these methods: a voltage analog signal within the range 0- 10V; or a current analog signal within the range 4- 20mA. The speed of the pump as set by Analog 1 is scaled in proportion to the signal from Analog 2 according to the formula y=as, where a is the speed set by Analog 1, s is the scaling set by Analog 2, and y is the scaled rotation speed.
  • Page 61 Choose whether to enter the current values manually via the keypad, or whether to apply the current signals electrically to the analog input. m-530dun-gb-01...

  • Page 62: Setting A High Signal

    19.8 Setting a high signal ∧ ∨ Send the high signal input to the pump, or enter the current value using the keys. ACCEPT ACCEPT appears when high mA signal is within tolerance limits. Press to accept the high signal CANCEL input or to return to the previous screen.

  • Page 63: Setting High Flow Calibration

    19.9 Setting high flow calibration ∧ ∨ SET SCALE BACK Using the keys, scroll to the desired scale factor. Select or press to return to the previous screen. 19.10 Setting a low signal ∧ ∨ Send the low signal input to the pump, or enter the current value using the keys.

  • Page 64: 19.11 Setting Low Flow Calibration

    ACCEPT ACCEPT appears when low mA signal is within tolerance limits. Press to accept the low signal input CANCEL to return to the previous screen. 19.11 Setting low flow calibration ∧ ∨ SET SCALE Using the keys, scroll to the desired flow rate. Select m-530dun-gb-01...
  • Page 65 ANALOG This proceeds to the screen confirming calibration is complete. Select to start in analog mode or MANUAL to continue in manual mode. m-530dun-gb-01...

  • Page 66: Network Mode

    Network mode Check that the pump is ready to run before selecting network operation. Remote control signals may start the pump without warning. 20.1 Network settings MODE Select ∧ ∨ Network SETTINGS Using the keys, scroll to and press RS232 or RS485 are automatically assigned according to the network connection type. If connected to an RS232 network, the following screen is displayed.

  • Page 67: Protocol

    20.2 Protocol RS232 or RS485 is automatically assigned according to the network connection. 20.3 Pump No ∧ ∨ NEXT Pump No will be highlighted first. Adjust the pump number using the keys and press to assign the pump number. Note: If the network protocol is RS485 the maximum number that can be assigned to the pump is 32, otherwise it is 16.

  • Page 68: Save Network Settings

    20.6 Save network settings The following screen is displayed: SAVE DISCARD Press to save the new network settings or to discard the new settings and return to the HOME screen. m-530dun-gb-01...

  • Page 69: Memodose Mode

    MemoDose mode START Each time the pump is started by pressing , it records the number of pumphead revolutions which STOP occur until is pressed. The number of revolutions is proportional to the volume of fluid which has been dispensed: the dose. MemoDose mode allows the user to repeat-dose a precise volume of fluid. This can be achieved by dispensing a master dose, or entering a dose volume manually using the keypad.

  • Page 70: Set Flow Rate

    21.2 Set flow rate ∧ ∨ Flow rate SELECT Using the keys, scroll to and press ∧ ∨ SELECT Using the keys, enter the dose flow rate and press m-530dun-gb-01...

  • Page 71: Resume Interrupted Doses

    21.3 Resume interrupted doses MemoDose Mode gives you the opportunity to resume interrupted doses following a power cycle (Note: Auto-restart must be on for this to function). Alternatively interrupted doses can be discarded and a new dose started when power is resumed. ∧...

  • Page 72: Master Dose

    CONFIRM If resume interrupted doses has NOT been set the following warning screen is displayed, press to save this setting. 21.4 Master dose ∧ ∨ Master dose SELECT Using the keys, scroll to and press m-530dun-gb-01...
  • Page 73 MANUAL DOSE The following screen is displayed; press to enter a dose via the keypad or to dispense a master dose. Dispensing a master dose START Press to begin dispensing the Master Dose. m-530dun-gb-01...
  • Page 74 STOP Press to finish dispensing the Master Dose. Manual dose entry ∧ ∨ MANUAL Press on the master dose screen. Using the keys enter the required dose volume and press SELECT CANCEL to record the master dose or to return to MemoDose Settings. m-530dun-gb-01...
  • Page 75 Save dose volume SAVE CANCEL Press to record the Master Dose or to return to MemoDose settings. MEMODOSE When MemoDose SETTINGS are complete the following screen is displayed; press to start in BACK MemoDose Mode or to return to MemoDose settings. m-530dun-gb-01...

  • Page 76: Manual Dosing

    21.5 Manual dosing START From the MemoDose Home screen, press to deliver a dose. The screen displays the dose flow rate and the dose remaining counting down from 100% to 0%. If the delivered dose differs from the volume required, the percentage may be adjusted within the limits 1% ∧...

  • Page 77: Main Menu

    Main menu MENU To access the main menu press the button from one of the HOME screens or INFO screens. ∧ ∨ This will display the main menu as shown below. Use the keys to move the selection bar between the available options.

  • Page 78: Security Settings

    22.1 Security settings SECURITY SETTINGS Security settings can be changed by selecting from the Main menu. Auto keypad lock ENABLE DISABLE Press to switch on/off the Auto keypad lock. When active the keypad will 'lock' after 20 seconds of inactivity. Once locked it will display the screen below when any key is pressed.
  • Page 79 The padlock icon will appear on the operating mode home screen to show that keypad lock is activated. Note that the STOP key will always work whether the keypad is locked or not. PIN protection ∧ ∨ PIN protection Using the keys select from the SECURITY SETTINGS menu and press ENABLE/DISABLE...
  • Page 80 ∧ ∨ To define a four digit Master PIN, use the keys to select each digit from 0-9. Once you have the required NEXT DIGIT ENTER digit press the key. After selecting the fourth digit press CONFIRM CHANGE Now press to check that the number entered is the PIN you require.
  • Page 81 The following screen will be displayed to indicate that the Master PIN has been applied to access all NEXT functionality. Press to selectively enable functionality access for User 1 and User 2. Configure User 1 security settings ENABLE The PIN PROTECTION level screen will be displayed with User 1 highlighted, press to configure User 1 security settings or scroll to configure an alternative User.
  • Page 82 ENABLE user 1 security settings displays the PIN entry screen for User 1. To define a four digit User 1 PIN, ∧ ∨ NEXT DIGIT use the keys to select each digit from 0-9. Once you have the required digit press the ENTER key.
  • Page 83 ∧ ∨ ENABLE To define the allowed functionality, use the keys to select the functionality and press . User 1 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled DISABLE FINISH functionality and press .
  • Page 84 ENABLE user 2 security settings displays the PIN entry screen for User 2. To define a four digit User 2 PIN, ∧ ∨ NEXT DIGIT use the keys to select each digit from 0-9. Once you have the required digit press the ENTER key.
  • Page 85 Note : Once Security Settings for User 1 and User 2 have been set by the Master, only the Master PIN will allow access to Security Settings. The HOME screen will be displayed. A PIN is now required to access all functionality. The Master PIN accesses all pump functionality and the User 1 and User 2 PINs access only the defined functionality.
  • Page 86 CHANGE If a PIN number is entered that is already in use, the following screen will be displayed, press EXIT input an alternative PIN or to abort If the PIN entered does not allow access to the functionality the following screen will be displayed. m-530dun-gb-01...

  • Page 87: General Settings

    Keypad beep ∧ ∨ ENABLE From SECURITY settings scroll to Keypad beep using the keys and select . The pump will now beep at every key press. 22.2 General settings GENERAL SETTINGS To view the general settings menu, select from the main menu. Auto restart This pump offers an auto restart feature.
  • Page 88 ENABLE DISABLE Press to turn the auto restart feature on/off. Do not use auto restart for more than 20 mains power starts per hour. We recommend remote control where a high number of starts is required. Pump will start automatically if start conditions are met. m-530dun-gb-01...
  • Page 89 icon is displayed on the home screens to indicate that the auto restart feature is active. Flow units The current chosen flow unit is displayed on the right hand side of the screen. To change flow units move the SELECT selection bar over the flow unit menu entry and press ∧...
  • Page 90 To define or edit the pump label, move the selection bar over the Pump label menu entry and press SELECT . If a pump label has been previously defined, this will be displayed on screen to allow editing, otherwise it will display the default label “WATSON-MARLOW". m-530dun-gb-01...
  • Page 91 ∧ ∨ Use the keys to scroll through the available characters for each digit. The available characters are 0- 9, A-Z and SPACE. NEXT PREVIOUS Press to move onto the next character, or to move back to the previous character. FINISH Press to save the entry and return to the general settings menu.
  • Page 92 Pumphead type Select GENERAL SETTINGS from the main menu. ∧ ∨ Pumphead type SELECT Use the keys to move the selection bar over and press . The following screen will be displayed. ∧ ∨ Pumphead SELECT Use the keys to move the selection bar over and press m-530dun-gb-01...
  • Page 93 ∧ ∨ SELECT Use the keys to move the selection bar over the required pumphead type and press Tube size and tube material ∧ ∨ Tube size Bore Select from GENERAL SETTINGS, then use the keys to move the selection bar over size SELECT and press...
  • Page 94 ∧ ∨ SELECT Use the keys to move the selection bar over the tube size to be used and press If a LoadSure element has been selected then the tube size is displayed as pressure and bore. m-530dun-gb-01...
  • Page 95 This screen also allows you to select the tube material used. ∧ ∨ Tube material SELECT Use the keys to move the selection bar over and press ∧ ∨ SELECT Use the keys to move the selection bar over the tube material to be used and press m-530dun-gb-01...
  • Page 96 ∧ ∨ The PUMPHEAD MODEL screen allows the tube Lot Number to be recorded for future reference. Use the Tube lot number SELECT keys to move the selection bar over and press ∧ ∨ Use the keys to scroll through the available characters for each digit. The available characters are 0- 9, A-Z, and SPACE.
  • Page 97 Language Select language from the general settings menu to choose an alternative display language for the pump. The pump must be stopped before changing the language. ∧ ∨ SELECT Use the keys to move the selection bar to your required language. Press to confirm.

  • Page 98: Control Settings

    22.3 Control settings ∧ ∨ CONTROL SETTINGS Select from the main menu to access the sub menu shown below. Use the SELECT keys to move the selection bar. Press to choose the required function. Speed limit The maximum speed the pump is capable of running at is 220rpm. Speed limit Select from the control settings menu to define a lower maximum speed limit for the pump.

  • Page 99: Configure Outputs

    Reset run hours Reset run hours Select from the control settings menu. RESET INFO Select to zero the run hours counter. The run hours counter can be viewed by pressing from RESET CANCEL your home screen. The following screen will be displayed. Press to reset the run hours or to return to the CONTROL SETTINGS menu.
  • Page 100 ∧ ∨ SELECT Use the keys and press to choose which pump status you require for the chosen output. The tick symbol indicates the current setting. ∧ ∨ SELECT Use the keys and press to choose the logic state of the chosen output. SELECT BACK Press...

  • Page 101: Configure Inputs

    22.5 Configure inputs Configure inputs Select from the CONTROL SETTINGS menu. ∧ ∨ SELECT Use the keys and press to choose which input to configure. ∧ ∨ SELECT Use the keys and press to choose the logic state of the chosen output. SELECT BACK Press...

  • Page 102: Help

    22.6 Help Select Help from the main menu to access the help screens. m-530dun-gb-01...

  • Page 103: Troubleshooting

    Troubleshooting If the pump display remains blank when the pump is switched on, make the following checks: • Check that the mains power is available to the pump. • Check the fuse in the wall plug if one is present. •...

  • Page 104: Error Codes

    23.2 Error codes If an internal error occurs, an error screen with a red background is displayed. Note: Signal out of range, over signal and leak detected error screens report the nature of an external condition. They do not flash. Error code Error condition Suggested action...

  • Page 105: Technical Support

    23.3 Technical support Watson-Marlow Fluid Technology Group Falmouth, Cornwall TR11 4RU Telephone: +44 (0) 1326 370370 Fax: +44 (0) 1326 376009 Email: aftersales.uk@wmftg.com www.wmftg.com m-530dun-gb-01...

  • Page 106: Drive Maintenance

    Drive maintenance There are no user serviceable parts inside the pump. The unit should be returned to Watson- Marlow for service. m-530dun-gb-01...

  • Page 107: Drive Spares

    Drive spares Description Part No. Replaceable main fuse, type T2, 2.5A H 250V 20mm FS0064 Foot MN2507M Module seal MN2516B Module PCB(SCADA) MNA2066A Module PCB (NEMA) MNA2069A Module switch cover MN2505M Glands (STD) GR0056 Glands (EMC) GR0075 Blanking plugs GR0057 Sealing washer for blanking plug and gland GR0058 Snap-fit vent...

  • Page 108: Pumphead Replacement

    Pumphead replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 26.1 Pumphead replacement 520R m-530dun-gb-01...

  • Page 109: Tube Replacement

    Tube replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 27.1 Continuous tubing 520R and 520R2 505L ≤8.0mm=145mm , 9.6mm=150mm m-530dun-gb-01...

  • Page 110: Tube Elements

    27.2 Tube elements Grey Beige Blue >4 bar (60psi) >7 bar (100psi) >2 bar (30psi) 520REL, 520REM and 520REH Sanitary connectors Industrial connectors m-530dun-gb-01...
  • Page 111 505L General guide to cleaning with solvents Chemical Cleaning precautions Aliphatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Aromatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Ketone solvents Remove guard.

  • Page 112: Ordering Information

    Ordering information 28.1 Pump part numbers 530 Part Code Configurator ● ● ● ● ● ● Configuration Plug options* 0: Pump 0: no plug 6: Drive only U: UK mains plug E: EU mains plug Model Ingress A: American mains 3: S Protection* plug...

  • Page 113: Tubing And Element Part Numbers

    28.2 Tubing and element part numbers 1.6mm wall tubing for 520R pumpheads inch Marprene Bioprene Sta-Pure PFL 1/50 902.0005.016 933.0005.016 — 1/32 902.0008.016 933.0008.016 — 1/16 902.0016.016 933.0016.016 965.0016.016 902.0032.016 933.0032.016 965.0032.016 3/16 902.0048.016 933.0048.016 965.0048.016 902.0064.016 933.0064.016 965.0064.016 5/16 902.0080.016 933.0080.016 965.0080.016...
  • Page 114 2.4mm wall tubing for 520R2 pumpheads inch Marprene Bioprene Pumpsil 1/50 — — — 913.A005.024 1/32 — — — 913.A008.024 1/16 902.0016.024 903.0016.024 913.A016.024 902.0032.024 903.0032.024 913.A032.024 3/16 902.0048.024 903.0048.024 913.A048.024 902.0064.024 903.0064.024 913.A064.024 5/16 902.0080.024 903.0080.024 913.A080.024 902.0096.024 903.0096.024 913.A096.024 inch Chem-Sure...
  • Page 115 2.4mm wall elements for 520RE pumpheads 0-2 bar (0-30 psi) pressure rated elements Industrial inch Marprene TL Pumpsil Neoprene Chem-Sure 902.0032.PFQ 913.A032.PFQ 920.0032.PFQ 965.0032.PFQ 902.0064.PFQ 913.A064.PFQ 920.0064.PFQ 965.0064.PFQ 902.0096.PFQ 913.A096.PFQ 920.0096.PFQ 965.0096.PFQ Sanitary inch Bioprene TL Pumpsil Sta-Pure Chem-Sure 903.0032.PFT 913.A032.PFT 920.0032.PFT 965.0032.PFT...
  • Page 116 4-7 bar (60-100 psi) pressure rated elements Industrial inch Marprene TM Sta-Pure 960.H032.PFQ 902.H032.PFQ Sanitary inch Bioprene TM Sta-Pure 960.H032.PFT 903.H032.PFT m-530dun-gb-01...

  • Page 117: Pumphead Spares

    28.3 Pumphead spares 520R/520R2 520REL/520REM/520REH 053.1011.100 520R 053.1011.2L0 520R2 053.1011.EL0 520REL 053.1011.EM0 520REM 053.1011.EH0 520REH Pumphead guard complete with tool- MNA2050A (520R, 520R2) unlockable latch Track assembly for cased pumps MNA2045A (520R, 520R2) complete with spring-loaded tube clamps MNA2043A (520R - 1.6mm wall tube) MNA2001 (520R2 - 2.4mm wall tube) Rotor assembly complete with MNA2138A (grey) (520REL)
  • Page 118 520R/520R2 520REL/520REM/520REH MNA2144A (520RE) Track assembly for cased pumps MN2023T and MN2003T (520RE) Drain port and nut Parts may be ordered individually. m-530dun-gb-01...

  • Page 119: Pumping Accessories

    28.4 Pumping accessories Pump Accessory Description Part code compatibility Network cable, RS232, 520ANC 059.3121.000 530Du, 530Di with 9-pin D-connectors Network extension 520ANX cable with 9-pin D- 059.3122.000 530Du, 530Di connectors Network adaptor, 25- 520ANA pin to 9-pin D- 059.3123.000 connectors Batch records cable 520AB 059.3125.000...
  • Page 120 Pump Accessory Description Part code compatibility 530UN, 530DuN, 520AD Leak detector kit 059.8131.000 530DiN m-530dun-gb-01...

  • Page 121: Performance Data

    Performance data 29.1 Performance curves Flow rates of suction and discharge pressures for the pumphead at different drive speeds. This data was produced pumping water at ambient temperature. Marprene continuous tubing, 1.6mm wall, 200rpm, clockwise rotation m-530dun-gb-01...
  • Page 122 Marprene continuous tubing, 1.6mm wall, 200rpm, counter-clockwise rotation Marprene continuous tubing, 2.4mm wall, 200rpm, clockwise rotation m-530dun-gb-01...
  • Page 123 Marprene continuous tubing, 2.4mm wall, 200rpm, counter-clockwise rotation Marprene TL element, 0-2 bar (0-30psi), 200rpm, counter-clockwise rotation m-530dun-gb-01...
  • Page 124 Sta-Pure element, 0-2 bar (0-30psi), 200rpm, counter-clockwise rotation Marprene TM element, 2-4 bar (20-60psi), 200rpm, counter-clockwise rotation m-530dun-gb-01...
  • Page 125 Sta-Pure element, 2-4 bar (30-60psi), 200rpm, counter-clockwise rotation Marprene TH element, 4-7 bar(60-100psi), 200rpm, counter-clockwise rotation m-530dun-gb-01...

  • Page 126: Trademarks

    Trademarks Watson-Marlow, Bioprene, Pumpsil, LoadSure and Marprene are trademarks of Watson-Marlow Limited. Fluorel is a trademark of 3M. Sta-Pure PCS and Sta-Pure PFL are trademarks of W.L.Gore and Associates. m-530dun-gb-01...

  • Page 127: Disclaimers

    Disclaimers The information contained in this document is believed to be correct but Watson-Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice. WARNING: This product is not designed for use in and should not be used for, patient- connected applications.

  • Page 128: Publication History

    Publication history m-530dun-gb-01 530 Du/DuN pump First published 12.15 m-530dun-gb-01...

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