Watson-Marlow 630 U Installation, Operating And Maintenance Manual
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Watson-Marlow 630 U Installation, Operating And Maintenance Manual

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630 U/UN Installation, operating, and maintenance manual
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  • Page 1: Table Of Contents

    630 U/UN Installation, operating, and maintenance manual Contents 1 Declaration of conformity 2 Declaration of incorporation 3 When you unpack your pump 3.1 Unpacking your pump 3.2 Packaging disposal 3.3 Inspection 3.4 Components supplied 3.5 Storage 4 Information for returning pumps...
  • Page 2 11.2 Wiring the US NEMA module 11.3 Wiring the NEMA module 11.4 Earth screening of control cables on NEMA module 11.5 Ethernet M12 connector screen connection 12 Start-up check list 13 Control wiring 13.1 Upper D-connector 13.2 Lower D-connector 13.3 Standard - 25 way D: Inputs and Outputs 13.4 Standard - 25 way D: power supply limits 13.5 N - Modules Standard and SCADA 13.6 Standard N - Module...
  • Page 3 20 Analog mode 20.1 Analog calibration 20.2 Calibrate Input 1 20.3 Setting a high signal 20.4 Setting high flow calibration 20.5 Setting a low signal 20.6 Setting low flow calibration 21 MemoDose mode 21.1 To configure MemoDose 21.2 Set flow rate 21.3 Resume interrupted doses 21.4 Master dose 21.5 Manual dosing...
  • Page 4 24.5 Configure inputs 25 Help 25.1 Help 26 Troubleshooting 26.1 Leak detection 26.2 Error codes 26.3 Technical support 27 Drive maintenance 28 Drive spares 29 Pumphead replacement 29.1 Pumphead replacement 30 Tube replacement 30.1 Continuous tubing 30.2 Tube elements 31 Ordering information 31.1 Pump part numbers 31.2 Tubing and element part numbers 31.3 CIP and SIP procedures...

  • Page 5: Declaration Of Conformity

    7. Intertek Testing and Certification Ltd, No: 3272281, performed compliance testing to BS EN 61010-1:2010, IEC 61010-1:2010, UL 61010-1:2010 and CAN/CSA C22.2 Bo 61010-1:2010 and issued certification of compliance to these standards. Signed for and behalf of: Watson Marlow Ltd Falmouth, November 2019 Simon Nicholson, Managing Director, Watson-Marlow Limited m-630un-en-08...

  • Page 6: Declaration Of Incorporation

    The pump head is incomplete and must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the Directive. Person authorised to compile the technical documents: Nancy Ashburn, Head of Design & Engineering, Watson-Marlow Ltd Place and date of declaration: Watson-Marlow Ltd, 20.04.2020 Responsible person:...

  • Page 7: When You Unpack Your Pump

    When you unpack your pump Unpacking your pump Unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied list, below. Packaging disposal Dispose of packaging materials safely, and in accordance with regulations in your area. The outer carton is made of corrugated cardboard and can be recycled.

  • Page 8: Information For Returning Pumps

    Information for returning pumps Before returning products, they must be thoroughly cleaned/decontaminated. The declaration confirming this should be completed and returned to us in advance of the item being shipped. You are required to complete and return a decontamination declaration stating all fluids that have been in contact with the equipment being returned to us.

  • Page 9: Warranty

    Watson-Marlow has been advised of the possibility of such damages. Watson-Marlow shall not be liable for any loss, damage, or expense directly or indirectly related to or arising out of the use of its products, including damage or injury caused to other products, machinery, buildings, or property. Watson- Marlow shall not be liable for consequential damages, including without limitation, lost profits, loss of time, inconvenience, loss of product pumped, and loss of production.

  • Page 10: Safety Notes

    If the pump is used in a manner not specified by Watson-Marlow Ltd, the protection provided by the pump may be impaired. Any person who is involved in the installation or maintenance of this equipment should be fully competent to carry out the work.
  • Page 11 Do not fit any devices to the drive unit other than those tested and approved by Watson-Marlow. Doing so could lead to injury to persons or damage to property for which no liability can be accepted.
  • Page 12 Please refer to the chemical compatibility guide which can be found at: www.wmftg.com/chemical. If you need to use the pump with any other chemical please contact Watson-Marlow to confirm compatibility. If the Auto restart feature is enabled it may cause the pump to start as soon as power is turned on.

  • Page 13: Pump Specifications

    Pump specifications Specification ratings Operating temperature 5C to 40C (41F to 104F) Storage temperature 630: -25C to 65C (-13F to 149F) Humidity (non-condensing) 80% up to 31C (88F) decreasing linearly to 50% at 40C (104F) Maximum altitude 2000m (6560ft) Power Rating 630: 250VA Supply voltage 100-120V/200-240V 50/60Hz 1pH (Subject to regional cord sets and...

  • Page 14: Pumphead Options

    Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump). Lifting should be performed according to standard Health and Safety guidelines. Finger recesses are built into the sides of the lower shell for convenience in lifting; in addition, the pump can conveniently be lifted by grasping the pumphead and (where fitted) the module at the rear of the pump.

  • Page 15: Good Pump Installation Practice

    Good pump installation practice General recommendations It is recommended that the pump is sited on a flat, horizontal, rigid surface, free from excessive vibration, to ensure the correct lubrication of the gearbox and correct pumphead operation. Allow a free flow of air around the pump to ensure that heat can be dissipated. Ensure that the ambient temperature around the pump does not exceed the recommended maximum operating temperature.

  • Page 16: Dos And Don'ts

    If in any doubt about the compatibility of a tube material and the duty fluid, request a Watson-Marlow tube sample card for immersion trials. When using Marprene or Bioprene continuous tubing, do re-tension the tube after the first 30 minutes of running.

  • Page 17: Pump Operation

    Pump operation 10.1 Keypad Layout and Key IDs Change value / Colour TFT display move selection bar Mode Home Direction of flow Function keys Stop Start HOME key When the HOME key is pressed it will return the user to the last known operating mode. If modifying pump settings when the HOME key is pressed, it will disregard any setting changes and return you to the last known operating mode.

  • Page 18: Starting And Stopping

    10.2 Starting and stopping 10.3 Using up and down keys 10.4 Maximum speed 10.5 Change rotation direction m-630un-en-08...

  • Page 19: Connecting To A Power Supply

    Connecting to a power supply A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity. It is not recommended to site these drives alongside electrical devices that may generate mains-borne noise, for example 3-phase contactors and inductive heaters. Set the voltage selector to 115V for 100-120V 50/60Hz supplies or 230V for 200- 240V 50/60Hz supplies.

  • Page 20: Conductor Colour Coding

    11.1 Conductor colour coding Conductor type European colour North American colour Line Brown Black Neutral Blue White Ground Green/Yellow Green 11.2 Wiring the US NEMA module The NEMA 4X modules fitted to 530, 630 and 730 Du, S, U and PROFIBUS cased pumps with part numbers ending with an A (xxx.xxxx.xxA) have two pairs of wiring ports.
  • Page 21 m-630un-en-08...

  • Page 22: Ethernet M12 Connector Screen Connection

    11.5 Ethernet M12 connector screen connection By default the body and cable screen of the M12 Ethernet connectors are insulated from the metal body of the NEMA module and mains ground. This is in accordance to The EtherNet/IP™ specification for use in industrial automation systems using EtherNet/IP™. If there is a requirement to connect the M12 body and cable screen (A) to Mains earth for EMC or Ethernet TCP reasons then the default plastic M12 mounting collar (MN2934T) can be replaced by a stainless steel version (MN2935T).

  • Page 23: Start-Up Check List

    Start-up check list Note: See also "Tube replacement " on page 167. Ensure that proper connections are achieved between the pump and suction and discharge piping. Ensure proper connection has been made to a suitable power supply. Ensure that the recommendations in the section "Good pump installation practice " on page 15 are followed.

  • Page 24: Control Wiring

    Control wiring Never apply mains power to the D-connectors. Apply the correct signals to the pins shown. Limit signals to the maximum values shown. Do not apply voltage across other pins. Permanent damage, not covered by warranty, may result. Keep 4-20mA and low voltage signals separate from mains power. Use separate glanded input cables.
  • Page 25 Note: Not all functions may be available, those available will depend on your pump model. Key to symbols DRY (NO LEAK) INPUT WET (LEAK DETECTED) OUTPUT STOP CLOCKWISE ROTATION KEYPAD DIRECTION CHANGE MANUAL (KEYPAD) CONTROL REMOTE DIRECTION CHANGE ANALOGUE (4-20mA/0-10V) CONTROL ANTI-CLOCKWISE ROTATION ALARM PULL UP START DOSE ON RISING EDGE...
  • Page 26 Input or Signal Name Configurable Signal response output AUTO/MAN AUTOMAN AUTOMAN LOGIC OUT 1 LOGIC OUT 1 Output 1 LOGIC OUT 2 LOGIC OUT 2 Output 2 m-630un-en-08...
  • Page 27 Input or Signal Name Configurable Signal response output LOGIC OUT 3 LOGIC OUT 3 Output 3 LOGIC OUT 4 logic_out4.pdf LOGIC OUT 4 Output 4 COMMON Commoning terminals, used for voltage supply for logic outputs m-630un-en-08...
  • Page 28 Wiring the lower D connector Input Function Configurable Signal response output TACHO FREQUENCY TACHO F Hz TACHO 4-20mA TACHO mA TACHO 0-10V 0-10V m-630un-en-08...
  • Page 29 Input Function Configurable Signal response output TTL 1 Output 1 TTL OUT 1 TTL 2 Output 2 TTL OUT 2 DIRECTION DIRECTION DIRECTION m-630un-en-08...
  • Page 30 Input Function Configurable Signal response output START/STOP START/STOP Stop = high Stop = low START/STOP DIRECTION ENABLE DIRECTION ENABLE DIRECTION ENABLE m-630un-en-08...
  • Page 31 Input Function Configurable Signal response output DOSE DOSE DOSE ANALOG 1 Either 0-10V or 4-20mA ANALOG 1 0-10V 10V REF ANALOGUE 1 m-630un-en-08...

  • Page 32: Standard - 25 Way D: Power Supply Limits

    Input Function Configurable Signal response output ANALOG 2 ANALOG 2 13.4 Standard - 25 way D: power supply limits Signal Connector Pin numbers Voltage Load 5V Ref Upper 18, 19 5V @ no load Total of all pins 10mA max Lower 9, 19, 23 12V Ref...

  • Page 33: Standard N - Module

    13.6 Standard N - Module Note: Not all functions may be available, those available will depend on your pump model. Tacho o/p RS485 Relay 4 Relay 3 Relay 2 Relay 1 Spare supplies Commoning Freq -12V +12V (maximum +24VDC) (Planned) (planned) +12V +10V...
  • Page 34 Key to symbols DRY (NO LEAK) INPUT WET (LEAK DETECTED) OUTPUT STOP MANUAL (KEYPAD) CONTROL CLOCKWISE ROTATION KEYPAD DIRECTION CHANGE ANTI-CLOCKWISE ROTATION ANALOGUE (4-20mA/0-10V) CONTROL REMOTE DIRECTION CHANGE EXTERNAL VOLTAGE INPUT START DOSE ON RISING EDGE Standard N Module: Input/output Connectors Connector No.
  • Page 35 Connector No. Function Input or Configurable Signal response output DOSE DOSE STOP HIGH Stop = high RUN /STOP STOP LOW RUN /STOP Stop = low RUN /STOP ANALOGUE 1 DIRECTION EN m-630un-en-08...
  • Page 36 Connector No. Function Input or Configurable Signal response output 10V 10mA Max REMOTE POT ANALOGUE 2 Leak = high LEAK DETECT HIGH LEAK DETECT LEAK DETECT LOW LEAK DETECT Leak = low LEAK DETECT R S 4 8 5 0 V A B J 1 0 Hz=5V TTL V=0-10V...
  • Page 37 Connector No. Function Input or Configurable Signal response output Sum of all 12V currents = 10mA SPARE SUPPLIES DC Max COMMONING J14,15,16,17 LOW=N/C HIGH=N/O RELAY 1-4 24V DC MAX Switches in or out a 124R termination resistor - May be required for long cable lengths Switches in or out a filter capacitor for optional use when...

  • Page 38: Scada N-Module

    13.7 SCADA N-Module Note: Not all functions may be available, those available will depend on your pump model. RS485 Tacho o/p Relay 4 Relay 3 Relay 2 Relay 1 +12V +10V Direction Auto/man i/p Tube monitor Analog 2 Rem pot Direction i/p enable link Analog 1 Run/stop i/p Dose i/p...
  • Page 39 Key to symbols INPUT DRY (NO LEAK) WET (LEAK DETECTED) OUTPUT STOP CLOCKWISE ROTATION KEYPAD DIRECTION CHANGE MANUAL (KEYPAD) CONTROL ANALOGUE (4-20mA/0-10V) CONTROL REMOTE DIRECTION CHANGE ANTI-CLOCKWISE ROTATION AC (ALTERNATING CURRENT) INPUT START DOSE ON RISING EDGE SCADA N Module: Input/output Connectors Connector No.
  • Page 40 Connector No. Function Input or Configurable Signal Response Output ANALOGUE 1 DIRECTION EN 10V 10mA Max REMOTE POT ANALOGUE 2 Leak = high LEAK DETECT LEAK DETECT Leak = low 0-10V 4-20mA TACHO O/P m-630un-en-08...
  • Page 41 This is indicated below and the relevant bytes are listed in the table. No further changes should be made to the GSD file and Watson-Marlow accepts no responsibility for the pump failures arising from the changes to the GSD file.
  • Page 42 8 bit Byte 3 Min speed (high byte of 16-bit unsigned) 8 bit Byte 4 Min speed (low byte of 16-bit unsigned) 8 bit Byte 5 Max speed (high byte of 16-bit unsigned) 8 bit Byte 6 Max speed (low byte of 16-bit unsigned) 8 bit Byte 7 Fail safe mode configuration...
  • Page 43 Pumphead type Value Pumphead 0x—40 620R 0x—41 620RE (Sanitary element) 0x—42 620RE4 (Sanitary element) 0x—43 620L (Continuous tubing) 0x—44 620L (double-Y element) 0x—45 620RE (Industrial element) 0x—46 620RE4 (Industrial element) Note: Numerical values cannot include a decimal point. To enter a speed, move the decimal point one place to the right and enter an integer.
  • Page 44 PROFIBUS data exchange Default address: PROFIBUS Ident: 0x0F70 GSD file: WAMA0F70.GSD Config: 0x62, 0x5D (3 words out, 14 words in) User parameter bytes: Cyclic data write (from master to pump) 16 bit Byte 1 Control word (high byte) Byte 2 Control word (low byte) 16 bit Byte 3...
  • Page 45 Cyclic data read (from pump to master) 16 bit Byte 5 Hours run (high byte) Byte 6 Hours run (low byte) 32 bit Byte 7 Tacho counter (high byte) Byte 8 Tacho counter (low byte) Byte 9 Tacho counter (high byte) Byte 10 Tacho counter (low byte) 16 bit...
  • Page 46 Status word Global error flag (1 = error) Fieldbus control (1 = enabled) Guard (Guard enabled models only) (1=guard open) Over current error Under voltage error Over voltage error Over temperature error Motor stalled Tacho fault Leak detected Low setpoint - out of range High setpoint - out of range Reserved Reserved...
  • Page 47 *Note: Bytes 1-6 may not be visible, depending on the Master system used. Channel related diagnostic data Byte 1 Header Byte 2 Channel type Byte 3 Channel related error code Channel related diagnostic data Byte 3 Global error =0xA9 (General error) Over current =0xA1 (Short circuit) Under voltage...
  • Page 48 Avoid sharp bends in PROFIBUS communication cables. Please follow PROFIBUS wiring standards. m-630un-en-08...

  • Page 49: Control Wiring

    Control wiring Never apply mains power to the D-connectors. Apply the correct signals to the pins shown. Limit signals to the maximum values shown. Do not apply voltage across other pins. Permanent damage, not covered by warranty, may result. Keep 4-20mA and low voltage signals separate from mains power. Use separate glanded input cables.

  • Page 50: Pump External Interface Parameters

    14.1 Pump external interface parameters Limits Parameter Units Comment Sym Min Nom Max Leak, Stop, Pressure, Digital input voltage high Frequency Leak, Stop, Pressure, Digital input voltage low Frequency Digital input voltage absolute Non operational maximum Digital input resistance kΩ 110K for ≤...

  • Page 51: Features On The Rear Of The Pump

    14.2 Features on the rear of the pump RJ45 connection 1 RJ45 connection 2 Standard - 9 way D - Sensor connector (Female) USB (Type A) port for service use only Voltage selector switch On/Off switch Mains power cable Customer replaceable fuse m-630un-en-08...

  • Page 52: Ip31 Wiring Connections

    14.3 IP31 Wiring connections RJ45 connections Connect an RJ45 (CAT5 or above, shielded recommended) network cable from the PC to the pump connection port 1 or 2. LED 2 LED 1 LED 1 LED 2 Indication High Yellow LED on for link detected, flickers to indicate 10 Mbit activity High One green LED on for link detected, flickers to indicate 100 Mbit activity High...
  • Page 53 Key to symbols Input Keypad direction change Stop Output Dry (no leak) Clockwise rotation Manual (keypad) control Wet (leak detected) Anticlockwise rotation Analogue Wiring the D connector Input or Signal Name Configurable Signal response output Input ANALOGUE 1 Input ANALOGUE 2 m-630un-en-08...
  • Page 54 Input or Signal Name Configurable Signal response output 1KHz FREQ Input 200Hz FREQ VAUX VAUX L EAK Input LEAK m-630un-en-08...
  • Page 55 Input or Signal Name Configurable Signal response output VAUX STOP Input STOP m-630un-en-08...

  • Page 56: Ip66 Wiring - N Module

    14.5 IP66 Wiring - N Module Never apply mains power to the M12 connectors. Apply the correct signals to the terminals. Limit signals to the maximum values shown. Do not apply voltage across other terminals. Permanent damage, not covered by warranty, may result.
  • Page 57 Ethernet connection There are two communication connectors on the rear of the N Module for Ethernet connection (3,4). Both connectors have the same pin configuration. The pin configuration and the signal response is shown below. Plugs and cables for these connectors should be: M12, male, 4-Pin D coded, shielded. m-630un-en-08...
  • Page 58 Adapter PCB 1. Without isolated power supply option (N Module) 2. With isolated power supply option (F Module) Note: Disconnect the adapter module by use of the ribbon eject levers. It is recommended to leave the 9W connector permanently attached to the pump. Recommended control cable: metric = 0.05sq mm - 1.31sq mm solid and stranded.
  • Page 59 Power supply options The NEMA terminal board is available with an isolated power supply option. This has a 24V isolated power supply (maximum output load 80mA), U1, fitted. As shown below, U1 completely separates the terminal 24V and 0V from the pump internal supplies. This may be used if the sensor requires an isolated supply or has a 4-20mA output which cannot be used with the ground connected load resistor within the pump.

  • Page 60: Input/Output Connectors - Ip66

    14.6 Input/output connectors - IP66 Key to symbols Input Keypad direction change Stop Output Dry (no leak) Clockwise rotation Manual (keypad) control Wet (leak detected) Anticlockwise rotation Analogue Standard N Module: Input/output Connectors Connector Function Input Configurable Signal response output Connection to pump Input ANALOGUE 1...
  • Page 61 Connector Function Input Configurable Signal response output Input STOP/LEAK SP LK STOP/LEAK SP LK Input PRESS/FREQ PRESS 0VA FREQ 1KHz PRESS/FREQ PRESS 0VA FREQ 200Hz 1.Earth 2.Earth m-630un-en-08...

  • Page 62: Network Topology

    14.7 Network topology Star network Ring network m-630un-en-08...

  • Page 63: Switching The Pump On For The First Time

    Switching the pump on for the first time Power up the pump. The pump displays the start-up screen with the Watson-Marlow Pumps logo for three seconds. 15.1 Selecting the display language 1. Use the ∧/∨ keys to select your chosen language, and press SELECT.
  • Page 64 2. Your selected language will now be displayed on screen. Choose CONFIRM to continue. All text will now appear in your chosen language. 3. Choose REJECT to return to the language choice screen. This then proceeds to the home screen. m-630un-en-08...

  • Page 65: First-Time Start-Up Defaults

    15.2 First-time start-up defaults The pump is preset with operational parameters as shown in table below. Parameter 630 default Language Not set Default mode Manual Default manual speed 165rpm Pump status Stopped Max speed 265rpm Direction Pumphead 620R Tube size 15.9mm Tube material Bioprene...
  • Page 66 Parameter 630 default Output 2 - status High = CW Output 3 Auto/man Output 3 - status High = auto Output 4 General alarm Output 4 - status High = alarm The pump is now ready to operate according to the defaults listed above. Note: The display background colour changes according to running state as follows: White background indicates pump stopped Grey background indicates pump running...

  • Page 67: Switching The Pump On In Subsequent Power Cycles

    Switching the pump on in subsequent power cycles Subsequent power-up sequences will jump from the start-up screen to the home screen. The pump runs a power-on test to confirm proper functioning of the memory and hardware. If a fault is found, an error code is displayed. The pump displays the start- up screen with the Watson- Marlow Pumps logo for three seconds followed by the home screen Start-up defaults are those in place when the pump was switched off last...

  • Page 68: Mode Menu

    Mode menu Press MODE to display the Change mode menu. Use the ∧ and ∨ keys to scroll through the available modes. • Manual(default) • Flow calibration • Analog • Memodose • EtherNet/IP™ • CANCEL Use SELECT to choose mode. Use the right hand function key to alter mode settings. m-630un-en-08...

  • Page 69: Manual

    Manual All settings and functions of the pump in manual mode are set and controlled by means of key-presses. Immediately after the start-up display sequence detailed in: "Switching the pump on in subsequent power cycles " on page 67, the manual mode home screen will be displayed unless auto restart is enabled.

  • Page 70: Stop

    18.2 STOP Stops the pump. The display background changes to white. If the pump is not running pressing this has no effect. m-630un-en-08...

  • Page 71: Increasing And Decreasing Flow Rate

    18.3 INCREASING AND DECREASING FLOW RATE Using the ∧ and ∨ keys will increase or decrease the flow rate. Decreasing flow rate A single key press will decrease flow rate by the least significant digit of the chosen flow rate unit. Repeat key presses as required to achieve the desired flow rate.

  • Page 72: Max Function (Manual Mode Only)

    18.4 MAX FUNCTION (Manual mode only) Press and hold the MAX key to run at maximum flow. Release the key to stop the pump. The volume dispensed and time elapsed are displayed while the MAX key is pressed and held. m-630un-en-08...

  • Page 73: Flow Calibration

    Flow calibration This pump displays flow rate in ml/min. 19.1 Setting the flow calibration Using the ∧ /∨ keys, scroll to Flow calibration and press CALIBRATE. Using the ∧ /∨ keys, enter the maximum flow rate limit and press ENTER. m-630un-en-08...
  • Page 74 Press START to begin pumping a volume of fluid for calibration. Press STOP to stop pumping fluid for the calibration. m-630un-en-08...
  • Page 75 Use the ∧ /∨ keys to enter the actual volume of fluid pumped. To accept the new calibration press ACCEPT or RE-CALIBRATE to repeat the procedure. Press HOME or MODE to abort. The pump is now calibrated. m-630un-en-08...

  • Page 76: Analog Mode

    Analog mode In this remote operating mode the flow rate will be proportional to the external milliamp or voltage signal input received by the pump. The relationship between the external analog signal and the flow rate is determined by configuring the two points A and B as shown in the graph below. The rate of flow can be proportional or inversely proportional to the analog input.

  • Page 77: Analog Calibration

    20.1 Analog calibration The pump must be stopped before attempting to calibrate the values. High and low signals must be within range. If the signal sent is out of range you will not be able to set the signal input value and progress to the next step in the process. Select MENU, then select MODE menu.

  • Page 78: Calibrate Input

    20.2 Calibrate Input 1 Using the ∧ /∨ keys, scroll to Analog Input and press SELECT. Select the input signal type using the ∧ /∨ keys and press SELECT. The pump gives the option to enter the high and low mA or V signals manually or via the analog input. Entering mA values is described here, however the process for entering V signals is identical.

  • Page 79: Setting A High Signal

    Choose whether to enter the current values manually via the keypad, or whether to apply the current signals electrically to the analog input. 20.3 Setting a high signal Send the high signal input to the pump, or enter the current value using the ∧ / ∨ keys. m-630un-en-08...

  • Page 80: Setting High Flow Calibration

    ACCEPT appears when high mA signal is within tolerance limits. Press ACCEPT to accept the high signal input or CANCEL to return to the previous screen. 20.4 Setting high flow calibration Using the ∧ / ∨ keys, scroll to the desired flow rate. Select SET FLOW or press BACK to return to the previous screen.

  • Page 81: Setting A Low Signal

    20.5 Setting a low signal Send the low signal input to the pump, or enter the current value using the ∧ / ∨ keys. If the range between the low and high signal is less than 1.5mA, the following error message will be displayed.

  • Page 82: Setting Low Flow Calibration

    ACCEPT appears when low mA signal is within tolerance limits. Press ACCEPT to accept the low signal input or CANCEL to return to the previous screen. 20.6 Setting low flow calibration Using the ∧ / ∨ keys, scroll to the desired scale factor. Select SET FLOW. m-630un-en-08...
  • Page 83 This proceeds to the screen confirming calibration is complete. Select ANALOG to start in analog mode or MANUAL to continue in manual mode. m-630un-en-08...

  • Page 84: Memodose Mode

    MemoDose mode Each time the pump is started by pressing START, it records the number of pumphead revolutions which occur until STOP is pressed. The number of revolutions is proportional to the volume of fluid which has been dispensed: the dose. MemoDose mode allows the user to repeat-dose a precise volume of fluid. This can be achieved by dispensing a master dose, or entering a dose volume manually using the keypad.

  • Page 85: Resume Interrupted Doses

    21.3 Resume interrupted doses MemoDose Mode gives you the opportunity to resume interrupted doses following a power cycle (Note: Auto-restart must be on for this to function). Alternatively interrupted doses can be discarded and a new dose started when power is resumed. From the MemoDose settings screen, use the ∧...

  • Page 86: Master Dose

    21.4 Master dose Using the ∧ /∨ keys, scroll to Master dose and press SELECT. The following screen is displayed; press MANUAL to enter a dose via the keypad or DOSE to dispense a master dose. m-630un-en-08...
  • Page 87 Dispensing a master dose Press START to begin dispensing the Master Dose. Press STOP to finish dispensing the Master Dose. m-630un-en-08...
  • Page 88 Manual dose entry Press MANUAL on the master dose screen. Using the ∧ /∨ keys enter the required dose volume and press SELECT to record the master dose or CANCEL to return to MemoDose Settings. Save dose volume Press SAVE to record the Master Dose or CANCEL to return to MemoDose settings. m-630un-en-08...

  • Page 89: Manual Dosing

    When MemoDose SETTINGS are complete the following screen is displayed; press MEMODOSE to start in MemoDose Mode or BACK to return to MemoDose settings. 21.5 Manual dosing From the MemoDose Home screen, press START to deliver a dose. The screen displays the dose flow rate and the dose remaining counting down from 100% to 0%.

  • Page 90: Ethernet/Ip™ Mode

    If the delivered dose differs from the volume required, the percentage may be adjusted within the limits 50% to 150% of the master dose. Use the ∧ /∨ keys to alter the percentage. The new dose size is displayed as a percentage on the home screen. 107% If STOP is pressed during dosing, the pump stops.
  • Page 91 Press the ‘MODE’ key to access the MODE menu. Press the down arrow key until ‘EtherNet/IP’ is highlighted. Press the ‘SETTINGS’ key to access the ETHERNET/IP SETTINGS menu. m-630un-en-08...
  • Page 92 Setting DHCP Enable Press the ‘DISABLE’ soft key to set ‘DHCP Enable’ to ‘Off’. Setting the IP Address, Subnet mask and Gateway address Configure each of the IP Address, subnet mask and gateway address in turn using the following method: Use the UP and DOWN arrow keys to select the setting to configure Press 'SET' to enter the SET ADDRESS menu m-630un-en-08...
  • Page 93 Use the UP and DOWN arrow keys to set the first number. Hold the UP or DOWN key increase the scrolling speed. Press ‘NEXT’ to move to the next number After setting the last number, press ‘CONFIRM’ to store the number and return to the ‘ETHERNET/IP SETTINGS’...

  • Page 94: Ethernet/Ip™ Mode

    22.2 EtherNet/IP™ mode From the MODE menu, highlight EtherNet/IP and press SELECT to use EtherNet/IP™ Mode. The pump display will show a network error as indicated above if the pump is not connected to a 22.3 Example for http connection between pump and PC (peer-to-peer) Refer to "Configure EtherNet/IP™...

  • Page 95: Setting Up The Pc

    22.4 Setting up the PC In the ‘Internet Protocol Version 4 (TCP/IPv4) Properties’ window, select the ‘Use the following IP address’ button and inputting the below network settings. Press OK once done. This can be found in the “Network Connections” window by right clicking on the “Ethernet”...

  • Page 96: Connecting The Pc To The Pump

    22.5 Connecting the PC to the pump Connect a standard RJ45 network cable from the PC to the pump into either RJ45 connector (1,2). The ‘Connected’ and ‘Port 1 Connected’ or ‘Port 2 Connected’ indicators will turn green, followed by the ‘IP Address’. The pump will then enter EtherNet/IP™ mode. The colour of the 'E' network symbol is red when disconnected and black when connected m-630un-en-08...

  • Page 97: Connecting Using The Web Browser

    22.6 Connecting using the web browser Now that the pump is connected to the PC, the web browser can be opened. How does the web browser work? The web browser is a window to view content In the case of the internet, content is downloaded from websites using HTML In the case of the pump, HTML is stored internally How to use the web browser Launch web browser (e.g.
  • Page 98 Manual configuration Assem100 T->0 Param No. Signal Byte Offset Type FlowCal RunHours SensorFlowRate SensorPressure PressureLo-HiWarningSp PressureHi-LoWarningSp PressureLo-LoAlarmSp PressureHi-HiAlarmSp FlowSensorLo-HiWarningSp FlowSensorHi-LoWarningSp FlowSensorLo-LoAlarmSp FlowSensorHi-HiAlarmSp FlowTotaliser RevolutionCount PumpSpeed SpeedLimit GeneralAlarm PumpVersionMajor PumpVersionMinor ASIC-VersionMajor m-630un-en-08...
  • Page 99 Param No. Signal Byte Offset Type ASIC-VersionMinor ASIC-VersionBuild WallSize BoreSize PumpModel PumpHead PressureSensorModel PressureSensorSize FlowSensorModel FlowSensorSize Reverse Running BOOL LeakDetected BOOL MotorStallError BOOL MotorSpeedError BOOL OverCurrentError BOOL OverVoltageError BOOL Guard/Interlock BOOL FlowHi-LoActive BOOL FlowLo-LoActive BOOL PressureHi-LoActive BOOL PressureLo-LoActive BOOL FlowHi-HiActive BOOL m-630un-en-08...
  • Page 100 Param No. Signal Byte Offset Type FlowLo-HiActive BOOL PressureHi-HiActive BOOL PressureLo-HiActive BOOL SensorErrorInput1 BOOL SensorErrorInput2 BOOL EthernetIpMode BOOL EthernetIpActive BOOL Assem150 O->T Param No. Signal Offset Type SetFlowCal SetSpeed SetSpeedLimit SetFailsafeSpeed SetFailsafeEnable SetReverse BOOL RunEnable BOOL ResetRunHours BOOL PauseFlowTotaliser BOOL ResetFlowTotaliser BOOL ResetRevolutionCount...

  • Page 101: Pump Parameters

    22.8 Pump parameters Setting parameters To set a parameter to a new value: • Type a value into the field or click on the check box (depending on the parameter type) • Click 'set' to store the new value or click 'refresh' to cancel the change •...
  • Page 102 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Enabled the failsafe speed. If disabled the pump will stop in the event of a communications loss. If SetFailsafeEnable Write (False/True) enabled the pump will run at the speed set in the “SetFailsafeSpeed”...
  • Page 103 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Set to 1 to reset the revolution count. Set to 0 ResetRevolutionCount Write (False/True) to allow the revolution count to increment. The following parameters are read only. Default Param Parameter EDS Values Read/Write Value...
  • Page 104 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Displays the Flow high FlowSensorHi- 0 – Read warning band set point in LoWarningSp 2147483647 μL FlowSensorLo- 0 – Displays the Flow low Read LoAlarmSp 2147483647 alarm band set point in μL FlowSensorHi- 0 –...
  • Page 105 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Displays the currently WallSize Read 0 – 6 selected tube wall size. See "Wallsize" on page 109 Displays the currently selected tube bore size. BoreSize Read 0 - 32 See"BoreSize" on page 109 Displays the currently selected pump model.
  • Page 106 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) If set the pump is set to Reverse Read (False/True) run Counter-Clockwise Running Read Set if the pump is running (False/True) LeakDetected Read Set if a leak is detected (False/True) If Set the pump has a Motor Stall Error.
  • Page 107 Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) If set the pressure low PressureLo-LoActive Read (False/True) alarm is active If set the flow high alarm is FlowHi-HiActive Read (False/True) active If set the flow high FlowLo-HiActive Read (False/True) warning is active If set the pressure high PressureHi-HiActive...
  • Page 108 PumpHead Enum Default Pumphead Comments Number speed 0.1- 505CA 220rpm 0.1- 313D 220rpm 0.1- 313D2 220rpm 0.1- 314D 220rpm 0.1- 314D2 220rpm 0.1- 520R 220rpm 0.1- 520R2 220rpm 505L 0.1- Continuous 220rpm 0.1- 505L Double 220rpm 0.1- 520 Sanitary 220rpm 0.1- Industrial 220rpm...
  • Page 109 Enum Default Pumphead Comments Number speed 620RE 0.1- Sanitary 265rpm 620RE4 0.1- Sanitary 265rpm 620RE 0.1- Industrial 265rpm 620RE4 0.1- Industrial 265rpm 0.1- 720R 360rpm 0.1- 720 Sanitary 360rpm 0.1- Industrial 360rpm Wallsize Enum Number WallSize Comments 0.8mm 1.6mm 2.4mm 2.8mm 3.2mm 4.0mm...
  • Page 110 Enum Number BoreSize Comments 0.19mm 0.25mm 0.38mm 0.50mm 0.63mm 0.76mm 0.80mm 0.88mm 1.02mm 1.14mm 1.29mm 1.42mm 1.52mm 1.60mm 1.65mm 1.85mm 2.05mm 2.29mm 2.54mm 2.79mm 3.20mm 4.80mm 6.40mm m-630un-en-08...
  • Page 111 Enum Number BoreSize Comments 8.00mm 9.60mm 12.0mm 12.7mm 15.9mm 16.0mm 17.0mm 19.0mm 25.4mm PressureSensorModel Enum Number Pressure Sensor Model Comments None Press-N-0xx Parker Scilog Generic Pressure PressureSensorSize Enum Number Pressure Sensor Size Comments None PRESS_N_SIZE_025 PRESS_N_SIZE_038 PRESS_N_SIZE_050 PRESS_N_SIZE_075 PRESS_N_SIZE_100 m-630un-en-08...
  • Page 112 FlowSensorModel Enum Number Flow Sensor Model Comments None C0.55 V2.0 Em-tec BioProTT FlexMag 4050C Generic Flow FlowSensorSize Enum Number Flow Sensor Size Comments None 4050C_SIZE_38 4050C_SIZE_12 4050C_SIZE_34 4050C_SIZE_1 m-630un-en-08...

  • Page 113: Sensors

    Sensors Sensors can be connected to the pump to display the value, warnings and errors on pressure and or flow as selected. Attached sensors allow the user to configure warning and alarm set points on the pump. Each pump can support a maximum of one flow sensor and one pressure sensor at the same time. 23.1 Sensor wiring Make sure the sensor is correctly wired to the pump before proceeding with set up.

  • Page 114: Setting Up The Sensors

    23.2 Setting up the sensors From the control settings menu, using the ∧ /∨ keys, scroll to Sensor settings option and press SELECT Using the ∧ /∨ keys, scroll to Configure sensors option and press SELECT m-630un-en-08...
  • Page 115 Using the ∧ /∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. A list of supported flow sensor families are displayed. The example in the image above shows supported flow sensors. Using the ∧ /∨ keys, scroll to the desired flow sensor and press SELECT. The input that the sensor is attached to needs to be assigned.
  • Page 116 Using the ∧ /∨ keys, scroll to the desired sensor size and press SELECT. Using the ∧ /∨ keys, scroll to the desired output unit and press SELECT. This choice will alter the units displayed on the home screen. m-630un-en-08...
  • Page 117 Set Alarm and Warning level Using the ∧ /∨ keys, scroll to the alarm level to set up and press SELECT. Using the ∧ /∨ keys, enter a value and press SELECT to store. Each one of these defaults to none, once the user sets a value in the edit screens the alarm/warning will become active.

  • Page 118: Start Up Delay

    When an alarm band is triggered the pump will display the “sensor alarm detected” screen and the pump will stop. 23.3 Start up delay Sets the delay from the motor starting to the alarms/warnings activating. Start-up delay activates on a motor start (irrelevant of mode, includes MAX).
  • Page 119 From the control settings menu, using the ∧ /∨ keys, scroll to set sensor delay option and press SELECT Using the ∧ /∨ keys, set a value and press SELECT to store. m-630un-en-08...

  • Page 120: Generic Sensors

    23.4 Generic Sensors Generic Sensors allow any sensor with a 4-20mA output and a linear response to be used on the system. The sensor max flow/pressure ratings are shown in a table at the end of this section. From the control settings menu, using the ∧ /∨ keys, scroll to Sensor settings option and press SELECT Using the ∧...
  • Page 121 Using the ∧ /∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. Using the ∧ /∨ keys, scroll to Generic flow sensor or Generic pressure sensor option and press SELECT. m-630un-en-08...
  • Page 122 Using the ∧ /∨ keys, scroll to 4-20mA input 1 or 4-20mA input 2 option and press SELECT. This depends on which connection the user has connected the sensor to. See "Control wiring " on page 24 section for connection specifications. Only generic sensors which provide a 4-20mA output are supported.
  • Page 123 Using the ^/v keys, change the value reported when the sensor input is at 4mA. Once satisfied with the value press SELECT. Using the ^/v keys, change the value reported when the sensor input is at 20mA. Once satisfied with the value press SELECT.
  • Page 124 Flow Unit Minimum Maximum ul/min 60000000  ml/min 60000  ml/hr 900000  l/min l/hr The Warning / error levels screen will then be shown, refer to "Set Alarm and Warning level" on page 117. The error and warning values will default to the value set at 4mA and 20mA. The user should set up warnings and errors to suit their process.
  • Page 125 Example If using a 4-20mA sensor with a range of 0-10psi: Set the 4mA to 0psi Set the 20mA to 10psi The Alarm Max was set at 8psi The Warning Max was set at 7psi The Warning Min was set at 3psi The Alarm Min was set at 2psi 20mA 10psi...

  • Page 126: Flow Sensor Reading

    23.5 Flow Sensor Reading The flow sensor value can be read via the Flow sensor reading screen m-630un-en-08...

  • Page 127: Main Menu

    Main menu To access the main menu press the MENU button from one of the HOME screens or INFO screens. This will display the main menu as shown below. Use the ∧ /∨ keys to move the selection bar between the available options.
  • Page 128 Press SELECT to choose an option. Press EXIT to return to the screen from where the MENU was called. m-630un-en-08...

  • Page 129: Security Settings

    24.1 Security settings Security settings can be changed by selecting SECURITY SETTINGS from the Main menu. Auto keypad lock Press ENABLE/DISABLE to switch on/off the Auto keypad lock. When active the keypad will 'lock' after 20 seconds of inactivity. Once locked it will display the screen below when any key is pressed. To unlock the keypad press the two UNLOCK keys together.
  • Page 130 The padlock icon will appear on the operating mode home screen to show that keypad lock is activated. Note that the STOP key will always work whether the keypad is locked or not. PIN protection Using the ∧ / ∨ keys select PIN protection from the SECURITY SETTINGS menu and press ENABLE/DISABLE to switch on/off the PIN protection.
  • Page 131 Setting Master PIN Setting the Master PIN protects all functionality. The Master is able to selectively enable functionality for two additional operators. These are defined as User 1 and User 2. They will be able to access this functionality by entering a PIN code assigned to them by the Master user. To set the Master PIN, scroll to Master level and press ENABLE.
  • Page 132 Now press CONFIRM to check that the number entered is the PIN you require. Press CHANGE to return to PIN entry. The following screen will be displayed to indicate that the Master PIN has been applied to access all functionality. Press NEXT to selectively enable functionality access for User 1 and User 2. m-630un-en-08...
  • Page 133 Configure User 1 security settings The PIN PROTECTION level screen will be displayed with User 1 highlighted, press ENABLE to configure User 1 security settings or scroll to configure an alternative User. ENABLE user 1 security settings displays the PIN entry screen for User 1. To define a four digit User 1 PIN, use the ∧...
  • Page 134 Now press CONFIRM to verify that the number entered is the PIN you require. Press CHANGE to return to PIN entry. To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 1 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE.
  • Page 135 Configure User 2 security settings The PIN PROTECTION level screen will be displayed with User 2 highlighted, press ENABLE to configure User 2 security settings or scroll to configure an alternative User. ENABLE user 2 security settings displays the PIN entry screen for User 2. To define a four digit User 2 PIN, use the ∧...
  • Page 136 To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 2 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE. When all the required functionality has been enabled, press FINISH. m-630un-en-08...
  • Page 137 Note: Once Security Settings for User 1 and User 2 have been set by the Master, only the Master PIN will allow access to Security Settings. The HOME screen will be displayed. A PIN is now required to access all functionality. The Master PIN accesses all pump functionality and the User 1 and User 2 PINs access only the defined functionality.
  • Page 138 If an incorrect PIN has been entered the following screen will be displayed. NOTE: this screen will also display if the PIN entered does not allow access to that functionality. If a PIN number is entered that is already in use, the following screen will be displayed, press CHANGE to input an alternative PIN or EXIT to abort m-630un-en-08...
  • Page 139 If the PIN entered does not allow access to the functionality the following screen will be displayed. Keypad beep From SECURITY settings scroll to Keypad beep using the ∧ /∨ keys and select ENABLE. The pump will now beep at every key press. m-630un-en-08...

  • Page 140: General Settings

    PIN entry on start-up The setting PIN entry during start-up can be used to configure the software to choose if PIN entry is required during start up. This feature also means that auto-restart capability is now independent of PIN code entry after start up. If this setting is enabled ü...
  • Page 141 Press ENABLE/DISABLE to turn the auto restart feature on/off (Manual mode, network mode and memodose feature only). Do not use auto restart for more than 12 times in 24 hours. We recommend remote control where a high number of starts is required. If the Auto restart feature is enabled it may cause the pump to start as soon as power is turned on.
  • Page 142 The ! symbol is a warning that the pump could remotely activate at any time. It will always be displayed when the pump is in any remote control mode (analog and network mode). It will also be displayed when auto restart has been enabled as the pump could activate after a power cycle, (auto-restart applies to manual mode, network mode and memodose).
  • Page 143 To define or edit the pump label, move the selection bar over the Pump label menu entry and press SELECT. If a pump label has been previously defined, this will be displayed on screen to allow editing, otherwise it will display the default label “WATSON-MARLOW". m-630un-en-08...
  • Page 144 Use the ∧ /∨ keys to scroll through the available characters for each digit. The available characters are 0-9, A-Z and SPACE. Press NEXT to move onto the next character, or PREVIOUS to move back to the previous character. Press FINISH to save the entry and return to the general settings menu. m-630un-en-08...
  • Page 145 Pumphead type Select GENERAL SETTINGS from the main menu. Use the ∧ /∨ keys to move the selection bar over Pumphead type and press SELECT. The following screen will be displayed. Use the ∧ /∨ keys to move the selection bar over Pumphead and press SELECT. m-630un-en-08...
  • Page 146 Use the ∧ /∨ keys to move the selection bar over the required pumphead type and press SELECT. Tube size and tube material Select Tube size from GENERAL SETTINGS, then use the ∧ /∨ keys to move the selection bar over Bore size and press SELECT.
  • Page 147 Use the ∧ /∨ keys to move the selection bar over the tube size to be used and press SELECT. If a LoadSure element has been selected then the tube size is displayed as pressure and bore. This screen also allows you to select the tube material used. Use the ∧...
  • Page 148 Use the ∧ /∨ keys to move the selection bar over the tube material to be used and press SELECT. The PUMPHEAD MODEL screen allows the tube Lot Number to be recorded for future reference. Use the ∧ /∨ keys to move the selection bar over Tube lot number and press SELECT. Use the ∧...
  • Page 149 Press CONFIRM followed by RE-CONFIRM to restore the defaults. Language Select language from the general settings menu to choose an alternative display language for the pump. The pump must be stopped before changing the language. Use the ∧ /∨ keys to move the selection bar to your required language. Press SELECT to confirm. m-630un-en-08...

  • Page 150: Control Settings

    Your selected language will now be displayed on screen. Press CONFIRM to continue, all displayed text will now appear in your chosen language. Press REJECT to return to the language choice screen. MODE menu Selecting MODE menu from the main menu will navigate you to access the sub-menu shown below. This is the same as pressing the MODE key.
  • Page 151 Applying a speed limit automatically re-scales the analog speed control response. Calibrated 4-20mA Calibrated 4-20mA user_max_flow user_max_flow recalibrated recalibrated 0-4 bar pumping pressure This pump’s default running speed is 165rpm. It can be run at any speed up to 265rpm. Please note, however: The 620RE and 620RE4 rotor warranty is limited to 2 bar from 165rpm to 265rpm.
  • Page 152 0-2 bar pumping pressure Tubing not suitable Tubing not suitable (above 2 bar) (above 2 bar) 620RE, RE4 620R and 620L LOADSURE Marprene, Bioprene, Pumpsil, Neoprene 5 YEAR WARRANTY 5 YEAR WARRANTY Pump speed (rpm) Pump speed (rpm) Reset run hours Select Reset run hours from the control settings menu.

  • Page 153: Configure Outputs

    24.4 Configure outputs Select Configure outputs from the CONTROL SETTINGS menu. Use the ∧ /∨ keys and press SELECT to choose which output to configure. Use the ∧ /∨ keys and press SELECT to choose which pump status you require for the chosen output. The tick symbol indicates the current setting.

  • Page 154: Configure Inputs

    Use the ∧ /∨ keys and press SELECT to choose the logic state of the chosen output. Press SELECT to program the output or BACK to cancel. 24.5 Configure inputs Select Configure inputs from the CONTROL SETTINGS menu. Use the ∧ /∨ keys and press SELECT to choose which input to configure. Use the ∧...
  • Page 155 Press SELECT to program the output or BACK to cancel. NOTE: On this model, Inputs 4 and 5 are configured for a pressure sensor. Disable remote stop in manual mode Users can disable/enable the remote stop input when the pump is in manual mode by using the following sequence to configure the 'start/stop' settings.
  • Page 156 The default is û. The start/stop input is not disabled in manual mode. Press SELECT to change the setting to ü. Press HOME to return and store the setting. The input is now disabled in manual mode. m-630un-en-08...
  • Page 157 Enable remote stop in manual mode The setting isü. The start/stop input is disabled. Press SELECT to open the logic state menu. Use the ∧ /∨ keys and press SELECT to choose the logic state of the chosen input for your connected control hardware.
  • Page 158 Press HOME to return and store the setting. The input is now enabled in manual mode. m-630un-en-08...

  • Page 159: Help

    Help 25.1 Help Select Help from the main menu to access the help screens. m-630un-en-08...

  • Page 160: Troubleshooting

    Troubleshooting If the pump display remains blank when the pump is switched on, make the following checks: • Check that the mains power is available to the pump. • Check the fuse in the wall plug if one is present. •...

  • Page 161: Leak Detection

    26.1 Leak detection If a Watson-Marlow leak detector has been fitted to the pumphead, and a leak is detected; the pump will display the following message: Follow the instructions in "Tube replacement " on page 167 to replace your tube or tubing element.

  • Page 162: Technical Support

    Communication error (internal Attempt to reset by switching power OFF/ON. Err50 pump communications error and Or seek support. not a network error) 26.3 Technical support Watson-Marlow Fluid Technology Group Falmouth, Cornwall TR11 4RU Contact your local Watson-Marlow representative for support. www.wmftg.com/contact m-630un-en-08...

  • Page 163: Drive Maintenance

    Drive maintenance There are no user serviceable parts inside the pump. Please contact your local Watson-Marlow representative to arrange repair. m-630un-en-08...

  • Page 164: Drive Spares

    Drive spares Description Part No. Replaceable main fuse, type T5A, H 250V (Pack of 5) Foot (Pack of 5) MNA2101A Glands (Std) GR0056 Glands (EMC) GR0075 M12 cover MN2943B M12 collars insulated MN2934T M12 collars non insulated MN2935T Ethernet Cable, M12D Right Angle 4 pin plug to M12D Straight 4 pin 059.9121.000 plug, CAT 5 SHIELDED, 3m Ethernet Cable, M12D Right Angle 4 pin plug to RJ45, CAT 5 SHIELDED,...

  • Page 165: Pumphead Replacement

    Pumphead replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 29.1 Pumphead replacement 520R 620RE, 620RE4 and 620R safeguarding Primary safety on 630 series pumps is provided by the tool-lockable pumphead guard.
  • Page 166 Rotor refitting Ensure that the rotor hub spacer is still installed. 620R, 620RE and 620RE4 waste port m-630un-en-08...

  • Page 167: Tube Replacement

    Tube replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 30.1 Continuous tubing 620R 620L ≤8.0mm=230mm , 12mm/16mm=240mm m-630un-en-08...

  • Page 168: Tube Elements

    30.2 Tube elements 630Du/RE and 630Du/RE4 630 Sanitary connectors 630 Industrial connectors 630Du/L m-630un-en-08...
  • Page 169 General guide to cleaning with solvents Chemical Cleaning precautions Aliphatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Aromatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Ketone solvents Remove guard.

  • Page 170: Ordering Information

    Ordering information 31.1 Pump part numbers • • • • • Model Plug options Ingress Protection 3: S Pumphead U: UK mains plug 1: IP31 / NEMA 2 4: U 02: 620R* E: EU mains plug N: IP66 / NEMA 4X 5: Du E2: 620RE* A: American mains plug...

  • Page 171: Tubing And Element Part Numbers

    31.2 Tubing and element part numbers Continuous tubing for 620R pumpheads Pumpsil inch Marprene Bioprene silicone 0064.032 933.0064.032 913.A064.032 0096.032 933.0096.032 913.A096.032 0127.032 933.0127.032 913.A127.032 12.7 0159.032 933.0159.032 913.A159.032 15.9 STA-PURE inch Neoprene Series PCS 961.0064.032 920.0064.032 961.0096.032 920.0096.032 961.0127.032 920.0127.032 12.7 961.0159.032...
  • Page 172 LoadSure tube elements (620RE and 620RE4) 12mm Tri-clamp 17mm Tri-clamp 12mm Cam and 17mm Cam and 3/4in 3/4in Groove 3/4in Groove 3/4in STA-PURE 961.0120.PFT 961.0170.PFT Series PCS STA-PURE 966.T120.SST 966.T170.SST Series PFL Bioprene TM 933.P120.PFT 933.P170.PFT Bioprene TL 933.0120.PFT 933.0170.PFT Pumpsil 913.A120.PFT 913.A170.PFT...
  • Page 173 Bioprene Dispensing information Bore (mm) Litres/rev 933.E080.K40 0.01689 933.E120.K40 0.03029 Y element 12.0 933.E160.040 0.04251 16.0 933.0080.040 0.01689 933.0120.040 0.03029 Continuous 12.0 933.0160.040 0.04251 16.0 Pumpsil silicone Dispensing information Bore (mm) Litres/rev 913.AE80.K40 0.01672 913.A12E.K40 0.03214 Y element 12.0 913.A16E.K40 0.04353 16.0 913.A080.040...
  • Page 174 620LG element codes STA-PURE Series PCS Dispensing information Bore (mm) Litres/rev 961.E080.K40 0.01979 961.E120.K40 0.03349 Y element 12.0 961.E160.K40 0.04689 16.0 STA-PURE Series PFL Dispensing information Bore (mm) Litres/rev 966.E080.K40 0.01979 966.E120.K40 0.03349 Y element 12.0 966.E160.K40 0.04689 16.0 m-630un-en-08...

  • Page 175: Cip And Sip Procedures

    31.3 CIP and SIP procedures General instructions Unlock the guard and disengage the rollers. Close the guard and squeeze against the track until the latch clicks. Observe a 1m safety area. LoadSure tube elements and continuous tubing can be cleaned using CIP process. Ensure that the tubing material is chemically compatible with the cleaning agent that is to be used.

  • Page 176: Pumphead Spares

    31.4 Pumphead spares 620RE, RE4 and 620R pumphead spares Number Spare Description 063.4211.000 620R Mark II pumphead 063.4231.000 620RE Mark II pumphead 063.4431.000 620RE4 Mark II pumphead 069.4101.000 620RTC: continuous tubing clamp set MRA0249A Roller assembly (element pumphead) MRA0250A Roller assembly (continuous pumphead) MR2053B Clip: Oddie retainer MR2054T...
  • Page 177 Number Spare Description MR2028M Controlled waste port blanking plug MR2055M Rotor cover MRA0296A 620R, RE, RE4 Complete Guard kit (Including hinge pins) MRA0320A Rotor assembly 2-roller element MRA0321A Rotor assembly 4-roller element MRA0322A Rotor assembly 2-roller continuous XX0220 Key - metal MR2096T Controlled waste threaded fitting locking nut MR2029T...
  • Page 178 620L and 620LG pumphead spares Number Spare Description 063.4603.000 620L pumphead 063.4623.000 620LG pumphead 069.4001.000 Tube clamp set MR3017S Adaptor plate FN0493 M6x12 screws x 6 MR0890T Tube locating peg MRA0150A Rotor assembly BB0018 Shaft bearing MR0850S Front plate m-630un-en-08...
  • Page 179 Number Spare Description TT0005 10mm / 3/8in spanner MRA3026A Track assembly m-630un-en-08...

  • Page 180: Performance Data

    Performance data 32.1 620RE, 620RE4 and 620R performance data Pumping conditions All performance figures in this operating instruction have been recorded against peak pipeline pressures. This pump is rated to 4 bar (58psi) peak pressure when fitted with a 620RE, 620RE4 or 620LG pumphead using high-pressure tubing.
  • Page 181 630 STA-PURE Series PCS, STA-PURE Series PFL, Neoprene, l/min 620R 620RE 620RE4 Speed 6.4mm 9.6mm 12.7mm 15.9mm 12.0mm 17.0mm 12.0mm 17.0mm 630 Marprene TL, Bioprene TL, l/min 620RE 620RE4 620R (standard) (standard) (standard) Speed 6.4mm 9.6mm 12.7mm 15.9mm 12.0mm 17.0mm 12.0mm 17.0mm 0.001 0.003...
  • Page 182 620RE, 620RE4 and 620R flow rates - US (Imperial) 630 STA-PURE Series PCS, STA-PURE Series PFL, Neoprene, USGPM 620R 620RE 620RE4 Speed 6.4mm 9.6mm 12.7mm 15.9mm 12.0mm 17.0mm 12.0mm 17.0mm 0.0003 0.001 0.001 0.002 0.001 0.002 0.001 0.001 630 Marprene TL, Bioprene TL, USGPM 620RE 620RE4 620R (standard)
  • Page 183 620L and 620LG flow rates Note: Rates apply to Y elements and two channels of continuous tubing combined. 620L flow rates (2 bar pressure capacity) 620L, Neoprene, l/min 620L, Neoprene, USGPM Tube bore (4.0mm wall) Tube bore (4.0mm wall) Speed Speed 8.0mm 12.0mm...

  • Page 184: Trademarks

    Trademarks Watson-Marlow, LoadSure, Qdos, ReNu, LaserTraceability, Pumpsil, PureWeld XL, Bioprene, Marprene are registered trademarks of Watson-Marlow Limited. Tri-Clamp is a registered trademark of Alfa Laval Corporate AB. STA-PURE Series PCS and STA-PURE Series PFL are trademarks of W.L.Gore and Associates.

  • Page 185: Disclaimers

    Disclaimers The information contained in this document is believed to be correct but Watson- Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice. WARNING: This product is not designed for use in and should not be used for, patient- connected applications.

  • Page 186: Publication History

    Publication history All versions updated, combined to single source and unified to Issue 4 09.18 m-630un-gb-01 630 U/UN pump First published 08.16 m-630en-01 530 EN pump First published 04.2020 m-630un-en-08...

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