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WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
Copyright 2018, T.I.
864 TV 40K
With Ember-Glo™ Lights
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
Built-In Direct Vent
Natural Gas or Propane
Residential or Mobile
French language manuals at fireplacex.com
Manuels de langue Française à fireplacex.com
4/23/2021
Listed by
Omni-Test Laboratories, Inc.
Report # 0028GF059S
ANSI Z21.88-2016
CSA 2.33-2016
Fireplace
Home
www.travisproducts.com
100-01480
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Table of Contents
Related Manuals for FireplaceXtrordinair 864 TV 40K
Summary of Contents for FireplaceXtrordinair 864 TV 40K
- Page 1 864 TV 40K With Ember-Glo™ Lights Installation Manual WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
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Page 2: Overview
Introduction Overview This manual details the installation requirements for the 864 TV 40K GSR2 fireplace. For operating and maintenance instructions, refer to the 864 TV 40K GSR2 Owner's Manual. Listing Details This appliance was listed to ANSI Z21.88- 2016. The listing label is attached to the appliance near the gas control valve. -
Page 3: Table Of Contents
Table of Contents Table of Contents Overview ..............2 Intake Restrictor Adjustment ........24 Diffuser Plate Adjustment .......... 25 Listing Details ............2 Vent Configuration - Horizontal Termination ... 26 Massachusetts Approval ........2 Top Vent Configuration with Vertical National Fireplace Institute ........2 Termination ............ - Page 4 Safety Precautions Safety Warnings Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
- Page 5 Safety Precautions Safety Warnings (continued) Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.
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Page 6: Installation Options
Features and Specifications Installation Options Residential or Mobile Home Internal or External Chase Straight or Corner Placement Horizontal or Vertical Vent Flush or Recessed Face Bedroom Approved Raised or Floor Placement Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square feet)*... -
Page 7: Packing List
Finalizing the Installation (for qualified installers only) Packing List Propane Conversion Kit (2 orifices, pilot orifice) Remote Control Wall Thimble Embers, Rock Wool, EmberBed Glass Additional Items Required Log Set Direct Vent Gas Line Equipment (shutoff valve, pipe, etc.) ... -
Page 8: Massachusetts Requirements
Finalizing the Installation (for qualified installers only) Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:... -
Page 9: Fireplace Placement Requirements
Finalizing the Installation (for qualified installers only) Fireplace Placement Requirements Fireplace must be installed on a level surface capable of supporting the fireplace and vent Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ... -
Page 10: Minimum Framing Dimensions
Finalizing the Installation (for qualified installers only) Minimum Framing Dimensions Min. Framing - Without CoolSmart TV kit WARNING When using a CoolSmart TV kit, see section: “CoolSmart TV - Framing the Chase” on page 62. IDB1254 Max. Header Depth 3-1/2” (89mm) Min. -
Page 11: Minimum Vent "Bump Out" Application
Finalizing the Installation (for qualified installers only) Minimum Vent “Bump Out” application 864 40K NG Installations LP Installations 1’ Vertical Vent Section (Min. Rise) 2’ Vertical Vent Section (Min. Rise) Vent Approx. 55” (1397mm) Approx. 67” (1702mm) Centerline FP Base to Approx. -
Page 12: Televisions Placed Above The Fireplace
Finalizing the Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section details three methods to allow for television installation above the fireplace. Using a Mantel Between the Fireplace and Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. -
Page 13: Using A Buildout Above Fireplace And Television
Finalizing the Installation (for qualified installers only) Using a Buildout Above Fireplace and Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches the television. -
Page 14: Using A Buildout Below A Television
Finalizing the Installation (for qualified installers only) Using a Buildout Below a Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches the television. -
Page 15: Nailing Brackets
Finalizing the Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner- to-corner the fireplace should be square (approx. 54-7/8” – 1394mm). See the illustration below. Use shims to insure the fireplace is square. -
Page 16: Corner Installations
Finalizing the Installation (for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). © Travis Industries 4/23/2021 - 1480 864 40K Install... -
Page 17: Outdoor Fireplace Installations
Finalizing the Installation (for qualified installers only) Outdoor Fireplace Installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right). -
Page 18: Gas Line Requirements
Finalizing the Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: Flexible connector must not be longer than 36 inches. ... - Page 19 Finalizing the Installation (for qualified installers only) Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve (see step 1 below).
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Page 20: Electrical Connection (Required)
Finalizing the Installation (for qualified installers only) Electrical Connection (required) The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. Make sure the household breaker is shut off prior to working on any electrical lines. ... -
Page 21: Vent Requirements
Finalizing the Installation (for qualified installers only) Vent Requirements The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. -
Page 22: Approved Vent
Finalizing the Installation (for qualified installers only) Approved Vent Vertical terminations may use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct- Vent Pro (or GS)*. If using 6-5/8” diameter, attach the 8" (203mm) to 6-5/8" (168mm) reducer (Travis part # 98900165) to the fireplace. ... -
Page 23: Approved Vent Configurations
Finalizing the Installation (for qualified installers only) Approved Vent Configurations Restrictor Position Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. -
Page 24: Intake Restrictor Adjustment
Finalizing the Installation (for qualified installers only) Intake Restrictor Adjustment The intake restrictor is located on the back wall of the firebox. To adjust the restrictor, follow the steps below: © Travis Industries 4/23/2021 - 1480 864 40K Install... -
Page 25: Diffuser Plate Adjustment
Finalizing the Installation (for qualified installers only) Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diffuser to position #2. -
Page 26: Vent Configuration - Horizontal Termination
Finalizing the Installation (for qualified installers only) Vent Configuration - Horizontal Termination The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. Up to four elbows (30°, 45°, 60° or 90°) may be used. ... -
Page 27: Top Vent Configuration With Vertical Termination
Finalizing the Installation (for qualified installers only) Top Vent Configuration with Vertical Termination The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. Up to four elbows (30°, 45°, 60° or 90°) may be used. -
Page 28: Masonry Chimney Conversions
Finalizing the Installation (for qualified installers only) Masonry Chimney Conversions The vent may be adapted to utilize an existing masonry fireplace using the Duravent Co-Linear Adapter (sku#96200328). The vent must be installed following all directions included with the vent and those listed below: ... -
Page 29: Class A Chimney Conversion
Finalizing the Installation (for qualified installers only) Class A Chimney Conversion Duravent provides a conversion kit for those wishing to use an existing class A chimney to vent this direct fireplace. The illustration below gives an overview of this type of installation. See the instructions included with the kit for details. -
Page 30: Termination Requirements
Finalizing the Installation (for qualified installers only) Termination Requirements Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Minimum 1"... -
Page 31: Hearth Requirements
Finalizing the Installation (for qualified installers only) Hearth Requirements © Travis Industries 4/23/2021 - 1480 864 40K Install... -
Page 32: Facing Requirements
Finalizing the Installation (for qualified installers only) Facing Requirements This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the front of the fireplace. Tile or other non-combustible facing may be placed on the front of the fireplace (see "Facing Overview"... - Page 33 Finalizing the Installation (for qualified installers only) Facing Overview Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to determine the location (also see the following pages for detailed diagrams.
- Page 34 Finalizing the Installation (for qualified installers only) Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick) Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. ©...
- Page 35 Finalizing the Installation (for qualified installers only) Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View © Travis Industries 4/23/2021 - 1480 864 40K Install...
- Page 36 Finalizing the Installation (for qualified installers only) Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick) If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 37. © Travis Industries 4/23/2021 - 1480 864 40K Install...
- Page 37 Finalizing the Installation (for qualified installers only) Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" (25mm) in depth. © Travis Industries 4/23/2021 - 1480 864 40K Install...
- Page 38 Finalizing the Installation (for qualified installers only) Thick Facing Installation - Side View © Travis Industries 4/23/2021 - 1480 864 40K Install...
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Page 39: Mantel Requirements
Finalizing the Installation (for qualified installers only) Mantel Requirements Combustible Mantels Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the face of the fireplace) must fall in the shaded portion of the table. ... -
Page 40: Steps For Finalizing The Installation
Finalizing the Installation (for qualified installers only) Steps for Finalizing the Installation Remove the barrier and glass (see page 42). NOTE: If using propane (LP) convert the appliance prior to installing the logs. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. -
Page 41: Air Shutter Adjustment
Finalizing the Installation (for qualified installers only) 10. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Air Shutter Adjustment Rear Burner Air Shutter Control (GOLD) -
Page 42: Barrier Removal
Finalizing the Installation (for qualified installers only) Barrier Removal A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. -
Page 43: Glass Frame Removal And Installation
Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note: Remove the barrier before removing the glass (see previous page). Replace barrier after replacing the glass. -
Page 44: Glass Frame Removal And Installation (Continued)
Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. ©... -
Page 45: Shipping Retaining Nut Removal
Finalizing the Installation (for qualified installers only) Shipping Retaining Nut Removal (2) 3/8” nuts secure the rear burner to the fireplace for shipping purposes. Remove and discard the nuts (see below). Right Rear Corner Left Rear Corner of Rear Burner of Rear Burner Remove and discard nuts NOTE: Do not reinstall the shipping nuts. -
Page 46: Ember Bed Glass And Ember Material Installation
Finalizing the Installation (for qualified installers only) Ember bed Glass and Ember Material Installation Ember bed Glass Installation Make sure the ember skirt is in place. The skirt hooks over the front of the ember platform and slopes outward toward the glass. The skirt helps keep the glass and ember material from falling off the platform when the glass is removed. -
Page 47: Ember Material Installation
Finalizing the Installation (for qualified installers only) Ember Material Installation Once the ember glass installation is complete, place a generous amount of ember material on the firebox floor on either side of the firebox. Completely cover any visible metal on the firebox floor. -
Page 48: Classic Log Set Installation (94500721)
Finalizing the Installation (for qualified installers only) Classic Log Set Installation (94500721) NOTE: This log set (or alternative) is purchased separately. Refer to the instructions included with the log set for full details. NOTE: If using optional firebacks make sure to install them before installing the logs. Classic Log Set Overview When installed, the ten (10) logs should appear as shown below. - Page 49 Finalizing the Installation (for qualified installers only) Back Log The back log has two pockets that insert over two tabs on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. Right Log The right log has a channel on the bottom that fits over the grate.
- Page 50 Finalizing the Installation (for qualified installers only) Front Left Log The front left log has a channel that fits over the grate. When in place the knob on the front of the log fits over the grate as well. Left Log The left log has a channel on the bottom.
- Page 51 Finalizing the Installation (for qualified installers only) Center Twig The center twig is shown below. It has a pin on the bottom side. When in place, the fork on the front straddles the grate and the pin rests on the rear burner (make sure it is not over any burner holes). Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate.
- Page 52 Finalizing the Installation (for qualified installers only) Left Twig The left twig has a hole on the bottom that fits over the pin on the front left log. Place the twig as shown below. The front left log has a groove that will point the twig upwards and to the right. Center Left Twig The left center twig is flat on the bottom and has a fork at one end.
- Page 53 Finalizing the Installation (for qualified installers only) Center Log The center log has a hole on the back and a fork on the front. Position the log so this fits over the pin on the back log. Make sure the fork on the front of the log fits over the grate as shown below. Right Twig The right twig has a hole on the bottom that fits over the pin on the right log.
- Page 54 Finalizing the Installation (for qualified installers only) Rock Wool Placement The included rock wool is placed on top of the burner to enhance the glow from the burner. The rock wool works best when it is applied in a very thin layer. The best method for applying the rock wool is to brush it on to the burner.
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Page 55: Lp Conversion Instructions
Finalizing the Installation (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. - Page 56 Finalizing the Installation (for qualified installers only) Remove the manifold covers and place them aside for reinstallation. Follow the directions below to replace the orifice. 4. Reinstall the stock manifold covers. © Travis Industries 4/23/2021 - 1480 864 40K Install...
- Page 57 Finalizing the Installation (for qualified installers only) Install the LP pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot ass embly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
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Page 58: Grill Installation
Optional Equipment (for qualified installers only) Grill Installation Certain faces allow for installation of an upper and lower grill. Follow the directions below to install. © Travis Industries 4/23/2021 - 1480 864 40K Install... -
Page 59: Power Heat Duct (Optional) - Installation
Optional Equipment (for qualified installers only) Power Heat Duct (Optional) - Installation Cover plates on top of the fireplace allow a Power Heat Duct kit to be installed on this fireplace. See the instructions below for details. Power Heat Duct Remove this top cover plate DO NOT remove the two knockouts on the left side of the fireplace. -
Page 60: Coolsmart Tv - Installation Overview (Optional)60
Optional Equipment (for qualified installers only) CoolSmart TV – Installation Overview (Optional) The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace. -
Page 61: Coolsmart Tv - Installation Requirements
Optional Equipment (for qualified installers only) CoolSmart TV - Installation Requirements Grill and Manifold Dimensions The grill may be installed over the facing to provide an aesthetic opening for the convection outlet. (2) 8-32 x 1-1/2” screws attach the trim to the upper manifold. This allows variable thickness of finish material. -
Page 62: Coolsmart Tv - Framing The Chase
Optional Equipment (for qualified installers only) CoolSmart TV - Framing the Chase 864 (31K,40K) 864 CleanFace (31K,40K) 43-1/2” (1105mm) 43-1/2” (1105mm) 20-3/4” (528mm) 22-1/2” (572mm) 38-1/2” (978mm)* 45” (1143mm)* 41-1/4” (1048mm)* 43” 1093mm)* * The dark-shaded framing is installed after the manifold is installed. It is used to secure the nailing brackets on the fireplace to the framing. -
Page 63: Coolsmart Tv - Fireplace Preparation
Optional Equipment (for qualified installers only) CoolSmart TV - Fireplace Preparation 1. Remove the right cover plate (with the single knockout ) from the top of the fireplace and discard it. Remove and discard 2. Remove the (4) screws that secure the two circular cover plates on the next layer of the fireplace. - Page 64 Optional Equipment (for qualified installers only) 4. Remove the left, top layer, cover plate. Turn it over and then reinstall it in place of the right cover plate removed in step 1. Replace all screws so there are no holes left in the top of the fireplace.
- Page 65 Optional Equipment (for qualified installers only) 6. Remove the (4) circular cover plates from the left side of the fireplace in the same manner described above. Discard the plates. Left side of Remove all (4) Fireplace circular plates 7. Insert a starter collar into each of the holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace..
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Page 66: Using Oval Pipe To Get Past An Obstruction
Optional Equipment (for qualified installers only) Using oval pipe to get past an obstruction 5” Flex to CoolSmart 5” 7-3/4” Manifold If a situation arises that obstructs the 5” round to 6” CoolSmart flex vent runs (such as oval adapter getting past a minimum sideways vent) you may transition the 5”... -
Page 67: Special Instructions For Fireback Installation
Optional Equipment (for qualified installers only) Special Instructions for Fireback Installation - This fireplace may use existing 864 firebacks. However, the instructions included with the firebacks may not include the following caveats: Remove the Media Tray Skirt and Air Deflector (replace once firebacks in place) Remove the Exhaust Restrictor (replace once firebacks in place) ©... - Page 68 Optional Equipment (for qualified installers only) ALL FIREBACKS Discard the Floor Firebacks (if applicable). They are not used with this fireplace. GLASS FIREBACKS Slide the Media Tray Covers Outwards. For all other firebacks, discard the media tray covers. Ceramic Firebacks (except for Ledgestone): The media tray is unchanged. Ledgestone Firebacks: The (6) tabs (4 side , 2 rear) on the media tray must be bent out –...
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Page 69: Wiring Diagram
Optional Equipment (for qualified installers only) Wiring Diagram © Travis Industries 4/23/2021 - 1480 864 40K Install... -
Page 70: Index
Index Index Additional Items Required ........7 Installation Overview .......... 7 Approved Vent Configurations ......23 Log Installation ..........48 Barrier Removal ..........42 LP Conversion Instructions ......55 Class A Chimney Conversion ......29 Mantel Requirements ........39 Dimensions............6 Masonry Chimney Conversions .......