DeVilbiss DV63 STANDARD PLUS Service Manual
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DeVilbiss DV63 STANDARD PLUS Service Manual

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MODEL DV63 STANDARD PLUS
MODEL DV64 AUTOADJUST
®
/ AUTOPLUS
®
CAUTION-Federal (U.S.A.) law restricts this device to sale by or on the order of a physician.
Assembled in USA
SmartCode
®
Technology is protected under US patent 8649510
IMPORTANT- Do not provide this service manual to patients. Only qualified personnel should service this device.

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Summary of Contents for DeVilbiss DV63 STANDARD PLUS

  • Page 1 PAP D ® ilbiss eVice erVice AnUAl MODEL DV63 STANDARD PLUS MODEL DV64 AUTOADJUST ® / AUTOPLUS ® CAUTION-Federal (U.S.A.) law restricts this device to sale by or on the order of a physician. Assembled in USA SmartCode ®...

  • Page 2: Table Of Contents

    CPAP SERVICING AND PARTS REPLACEMENT . . . 16 DEVILBISS GUIDANCE AND MANUFACTURER’S Inspecting Internal Components . . . . . . . . . . . . . . . . 16 DECLARATION .

  • Page 3: General Information

    The port must only be used with accessories approved be used on spontaneously breathing individuals weighing 66 for use by DeVilbiss. Do not attempt to attach any other device to lbs/30 kg or greater. this port as it may damage the CPAP or the accessory device.

  • Page 4: Initial Inspection And Set Up

    DV6x CPAP devices automatically accept 12V DC power. Always use • Only use a DeVilbiss DC Power Cord and Battery Adapter Cable. DeVilbiss power cords and adapters. NOTE: Using a power cord or Use of any other system may cause damage to the device.

  • Page 5: Supplemental Oxygen

    Never allow the oxygen source to run continuously while Hypopnea % connected to the DeVilbiss CPAP device if the device is not in Hypopnea Duration 10 seconds use. If the DeVilbiss CPAP device is not being used, turn off the Ramp Pressure 4.0 cmH oxygen flow. Ramp Time 20 minutes •...

  • Page 6: Understanding The Display Screen

    G E N E R A L I N F O R M AT I O N Changing Settings Use the following steps to enter Clinical menu and change therapy and comfort settings: 1. Apply power to the device. 2. Enter Clinical menu by simultaneously pressing the Blower START/STOP button, the Ramp button and the Rotary Knob. 3.

  • Page 7: Important Parts

    G E N E R A L I N F O R M AT I O N H. Important Parts Front/Top View Side View (Right) Heater On / Hot Surface LED Indicator (only active with optional heated humidification) Blower ON / Ramp Button - starts OFF Button - and stops Ramp...

  • Page 8: Description Of Normal Operation

    NOTE: You will not be able to retrieve this data after it has been B. Multi-Patient Use cleared. The IntelliPAP 2 / DeVilbiss BLUE CPAP DV6x device is not approved • Simultaneously press the Blower ON/OFF button, the Ramp for multi-patient use at this time.

  • Page 9: Testing

    Additional equipment required: flow control valve, USB to Micro B USB CPAP and should be performed on all devices prior to returning to CPAP to PC cable (DV63D-615) and a PC computer running DeVilbiss patient. SmartLink ® software v 3.0 or higher.

  • Page 10: Auto-Start/Auto-Stop Test

    Additional equipment needed USB to Micro B USB CPAP to PC cable 3. Go to CPAP Settings and select the Enable menu. (DV63D-615) and a PC computer running DeVilbiss SmartLink 4. Ensure that a 9 appears beside both Auto-START & Auto-STOP software v 3.0 or higher.

  • Page 11: Codes

    N OTI F ICATI ONS, AUDI BL E ALERT S A ND SE RVIC E CO D E S Notifications and Audible Alerts NOTE: To disable notifications from the patient’s view, select CPAP Settings in the Clinical menu and remove the 9 from Notifications in the Enable menu.

  • Page 12: Service Codes - Visible To Patients

    N OTI F ICATI ONS, AUDI BL E ALERT S A ND SE RVIC E CO D E S Service Codes (Visible to Patients) and Audible Alerts Service codes are divided into Critical (E0x) or Non-Critical (E8x) categories. Critical service codes put the unit in a failsafe (blower STOP) state. All service codes have audible alerts.

  • Page 13: Calibration

    C A L I B R AT I O N Wait forty seconds for the DV6x device internal filtering to CALIBRATION stabilize. Auto-Calibration Send the terminal command ‘Tc=cpl’ to calibrate the DV6x The DV6x CPAP device automatically saves the offset and high device low pressure value.

  • Page 14: Troubleshooting

    C A L I B R AT I O N / T R O U B L E S H O O T I N G Close the ball valve so no air flows through. Send the terminal command ‘Pn=0’ to ensure the DV6x device measured pressure is in cmH Use the terminal command ‘Tw=’...
  • Page 15 T R O U B L E S H O O T I N G Symptom Action (for symptoms listed at left, follow the steps listed below) Manual calibration failed during testing. 1. Open the unit and inspect the air intake filter and intake foam components. Check for disconnected, occluded (blocked) or kinked manifold for the flow transducer or manifold for the pressure sensor.

  • Page 16: Cpap Servicing And Parts Replacement

    S E R V I C E 7. Make sure the flow element is positioned properly and not dirty or CPAP SERVICING AND PARTS damaged. REPLACEMENT Tools and Equipment Needed: • T-10 Torx driver Flow Element • Needle nose pliers Top Blower •...

  • Page 17: Bottom Cover

    S E R V I C E 8. Inspect the keypad to be sure all the carbon pills are in place. 3. Ensure that the blower is securely placed in the blower isolator. Also inspect the carbon traces on the PC board for any breakage 4.

  • Page 18: Pc Board / Keypad

    S E R V I C E To Remove and Replace PC Board / Keypad 1. Remove top cover using instructions listed previously. 2. Remove two short T-10 screws from PC board. Rat Tails PC Board Screws 10. Align the LCD display ribbon connector with the PC board’s connector and push into place without damaging the ribbon.

  • Page 19: Lcd Display / Encoder Pc Board / Manifolds

    Silicone Mount Isolator 15. After the calibration is complete, close Hyper Terminal and set the clock. This requires the use of the DeVilbiss Remote Control Program which is included in SmartLink Desktop Software version 3.0 or higher. If necessary, install the software at this Position the isolator so that the back two plugs align with the time.

  • Page 20: Blower

    S E R V I C E If replacing the manifold for the flow sensor, observe the 7. Insert silicone isolator onto new blower outlet port. flange on the short manifold connectors. These flanges must 8. Place blower into chassis ensuring that outlet port with isolator is be pressed into the open space surrounding the flow sensor positioned properly in opening.

  • Page 21: Main Wire Harness

    S E R V I C E To Remove and Replace Main Wire Harness 1. Remove bottom cover using instructions listed previously. 2. Disconnect blower wire harness connector. Chassis Manifold Blower Wire Harness Connector 3. Remove chassis manifold. 4. Remove PC Board using instructions listed previously and set aside PC Board with Keypad attached in a safe, clean location.

  • Page 22: Unit Specifications

    S P E C I F I C AT I O N S UNIT SPECIFICATIONS DV6x CPAP Device Specifications Size 3.7” (9.4 cm) H x 6.1” (15.5 cm) W x 5.9” (15 cm) D Weight 1.93 lbs (0.9 kg) CPAP only; 3.8 lbs. (1.74 kg) including DV6HH heated humidifier Electrical Requirements AC 100-240V~, 50/60 Hz Electrical Requirements DC...

  • Page 23: General Information - Dv6Hh

    G E N E R A L I N F O R M AT I O N - D V 6 H H • The humidifier water chamber is intended for single-patient A. Important Safeguards use only. When servicing electrical products, basic safety precautions should •...

  • Page 24: Product Description

    G E N E R A L I N F O R M AT I O N - D V 6 H H E. PRODUCT DESCRIPTION DV6HH Standard Humidifier The DV6HH Standard Heated Humidifier System is intended to warm and add moisture to the pressurized air supplied to the patient during the treatment of Obstructive Sleep Apnea (OSA).

  • Page 25: Dv6Hh Standard Humidifier

    D E S C R I P T I O N O F N O R M A L O P E R AT I O N - D V 6 H H DESCRIPTION OF NORMAL OPERATION DV6HH Standard Humidifier The heated humidifier connects mechanically and electrically to a DV6x series CPAP device between the air-stream going from the device to the patient.

  • Page 26: Maintenance And Testing - Dv6Hh

    3. Go to CPAP Settings, select the Humidity menu and ensure that chamber. a setting of 1 is enabled. NOTE: DeVilbiss does not condone the use of essential oils or other 4. Allow the heat to stabilize for 3 minutes before removing the additives in the distilled water.

  • Page 27: Codes - Dv6Hh

    N O T I F I C AT I O N S / T R O U B L E S H O O T I N G - D V 6 H H NOTIFICATIONS, AUDIBLE ALERTS AND SERVICE CODES Service Codes - Visible to Patients –...

  • Page 28: Heater Servicing And Parts

    S E R V I C E - D V 6 H H Insert new heater plate and reconnect wire harness connector. HEATER SERVICING AND PARTS Then, insert connector into connector restraint ensuring wires are REPLACEMENT not twisted. To Remove and Replace Chamber Sealing 7.

  • Page 29: Heater Wire Harness

    S E R V I C E - D V 6 H H To Remove and Replace Heater Wire Harness 1. Remove the humidifier chamber from the DV6HH base (cradle). 2. Disconnect the humidifier module from the top of the heater. 3.

  • Page 30: Specifications - Dv6Hh

    ORDERING & RETURNING PARTS - DV6X and DV6HH / DV6HHPD Ordering Non-Warranty Replacement Parts Order non-warranty parts from your distributor or, if you have a DeVilbiss account, from DeVilbiss Customer Service. To expedite the process, be prepared to provide the following information: •...

  • Page 31: Figures & Parts List

    F I G U R E S & PA R T S L I S T DV63 AND DV64 PAP PAP w/Heated Humidifier AC Power Cord Power Supply 45-49 1 & 2 Filters 3 Filter Cover (not shown) 28-31 LT-2320...
  • Page 32 F I G U R E S & PA R T S L I S T DV63 AND DV64 PAP 16-17 (Blower isolation foam located under chassis manifold) Blower Top Foam LT-2320...
  • Page 33 F I G U R E S & PA R T S L I S T DV6HH HEATED HUMIDIFIER 32-33 LT-2320...
  • Page 34 IntelliPAP 2 Standard Plus Logo Label LA-DV63D-LOGO ES, FR) IntelliPAP 2 AutoAdjust Logo Label LA-DV64D-LOGO DV6x Provider Quick Setup Guide - DeVilbiss BLUE DV64E-125-XX DeVilbiss BLUE Standard Plus Logo Label LA-DV63E-LOGO (AR, DA, DE, EL, EN, ES, FI, FR, HI, IT, JA, NL, NO,...

  • Page 35: Product Disposal

    P R O D U C T D I S P O S A L PRODUCT DISPOSAL The outer packaging is made of environmentally friendly materials that can be used as secondary raw materials. If you no longer need this packaging, take it to your local recycling and waste disposal facility according to the applicable regulations for your location.

  • Page 36: Declaration

    This device is intended for use in the electromagnetic environment specified below. The customer or user of this device should assure that it is used in such an environment. Emissions Test Compliance Electromagnetic Enforcement – Guidance The DeVilbiss DV63 and DV64 Series CPAP must emit electromagnetic energy in order to perform its RF Emissions Group 2 CISPR 11 intended function. Nearby electronic equipment may be affected.
  • Page 37 G U I D A N C E & M A N U FA C T U R E R ' S D E C L A R AT I O N Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and this device. This device and system are NOT Life-Supporting This device is intended for use in the electromagnetic environment in which radiated disturbances are controlled.
  • Page 40 SmartFlex are registered trademarks ® ® ® of DeVilbiss Healthcare. Bluetooth is a registered trademark of Bluetooth SIG, Inc. Nonin and WristOx2 are registered trademarks of Nonin Medical. © 2018 DeVilbiss Healthcare LLC. 08.18 All Rights Reserved. LT-2320 Rev. D...

This manual is also suitable for:

Autoadjust dv64Autoplus dv64

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