ATH-Heinl ATH-Four Lift 55 Operating Instructions Manual

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OPERATING INSTRUCTIONS

ATH

Four Lift 55_55A

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Summary of Contents for ATH-Heinl ATH-Four Lift 55

Page 1 OPERATING INSTRUCTIONS Four Lift 55_55A...
Page 2: Table Of Contents
SPARE PART BOOK ......................- 49 - 10.0 NOTES ..........................- 61 - ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 2 -...
Page 3: Introduction
TIP: Provides more information on functionality and tips for using the device efficiently. Appropriate protective clothing must be worn for all work on the described system. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 5 9. Limit switch Prevents an unnecessarily high build-up of pressure in the hydraulic circuit. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 6: Operation
8. Emergency off For switching off the lift in dangerous situations. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 6 -...
Page 7 14. Do not use any paint-dissolving or strong, aggressive detergents ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 7 -...
Page 8: Technical Data
If the specified rated load cannot be lifted, please contact our service team. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 8 -...
Page 9 If the gap is smaller, the load capacity of the lift is reduced. Please consult the manufacturer in these cases and in others that have not been foreseen in these instructions. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 10: Scale Drawing
Scale Drawing ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 10 -...
Page 11: Installation
Keep the packaging material out of the reach of children as it may be hazardous. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 12: Delivery Contents
Width Height Weight 900 mm 400 mm 300 mm 40 kg ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 12 -...
Page 13 Store the removed packaging at a collection point inaccessible to children and animals until it is disposed of. Storage temperature: -25 °C ～ +55 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 13 -...
Page 14: Location
< 1500 m Humidity 50% at 40 °C – 90% at 20 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 14 -...
Page 15 Depends on Min. 2,000 mm Ceiling height required columns - wall vehicle ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 15 -...
Page 16: Fixing
The compressed air maintenance unit must be serviced at regular intervals. The maximum or minimum pressure ensures perfect functioning without any damage. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 17: Hydraulic Connection
Machine assembly must be carried out by a qualified and competent person. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 17 -...
Page 18 Concrete quality: C20/25 Concrete curing time: min. 20 days ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 18 -...
Page 19: Assembly
The guide rails for the jacking beam must be facing inwards. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 20 Ensure in doing so that the lifting cables are guided over the roller on the slackline protection as shown in the following illustration. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 21 The final stage is to fix the catch bar to the foot of the lifting columns. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 22 Raise the lift until the crossbeams are approx. 50 mm above the safety blocks or square timbers. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 23 - Now check the position of the columns once again and fit the remaining safety anchors, as described in the next step. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 24 Fixing with safety anchors: ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 24 -...
Page 25: 2.10 Completion Of Work
Check that the guide rails are level (using a spirit level) for both setting options specified above. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 26 After the set-up process, fill in the attached inspection log. This information is needed if there is a service case ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 27: Operation
 Annual check of the lifting platform by an authorised and trained person ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 27 -...
Page 28: Basic Information
Moving parts of the machine can catch loose clothing, long hair or jewellery. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 29: Maintenance
Minimum requirement for truck mounting machine: Impact anchor M12 x 100 Compressed air system ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 29 -...
Page 30: Safety Regulations For Oil
Oil is a combustible medium. Pay attention to possible hazards. Wear oil-resistant protective clothing, such as gloves, goggles, protective clothing, etc. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 31: Notes
Check motor and transmission for function and wear Check welds and construction Visual inspection (according to inspection plan) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 31 -...
Page 32: Troubleshooting / Error Display And Solutions
Lifting platform continues to lift Defective button Replace the defective button after releasing the button ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 32 -...
Page 33 Check for damage to the cable Replace the cable ALWAYS USE ORIGINAL PARTS AND ACCESSORIES. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 33 -...
Page 34: Maintenance And Service Instructions
Check the water level in the separator (2).  Water is drained when the valve (B) is opened. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 34 -...
Page 35: Disposal
The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 36: Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration Of Conformity
BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS EXCLUDED WITHOUT LIMITATION AND A LIABILITY SHALL BE EXCLUDED. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 37: Appendix
APPENDIX Pneumatic circuit diagram Pneumatic cylinder Electronic pneumatic valve ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 37 -...
Page 38: Electric Circuit Diagram
Electric circuit diagram ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 38 -...
Page 39: Hydraulic Circuit Diagram
Lowering speed throttle Lowering valve Hose rupture protection Cylinder Tank Oil leakage line ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 39 -...
Page 40: Warranty Card
ATH-Heinl within 24 hours) Place & Date Signature & Stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 40 -...
Page 41: Scope Of The Product Warranty
(overload, outdoor installation, technical changes) are excluded from the warranty! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 42: Inspection Log
Make a note of all the data below Manufacturer & type of mounting materials used: ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 43: Installation And Handover Log
Operator name and company stamp Date and operator signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 43 -...
Page 44: Inspection Plan
Condition / mechanical safety device Condition / functions under load Inspection sticker issued ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 44 -...
Page 45: Visual Inspection (Authorised Expert)
Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 46 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 47 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 48 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 49: Spare Part Book
SPARE PART BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 49 -...
Page 56 Screw Beilagscheibe Washer Mutter Schraube Screw Federring Washer spring Schraube Screw ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 56 -...
Page 57 Screw HHS6410 Hydraulikschlauch Hydraulic hose HBK3105 Klammer Clamp Sprengring Retaining ring ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 57 -...
Page 58 Transformator 230V Transformer 230V HMS7910 Motorschütz Motor contactor HTR7914 Thermo-Relay Thermo relay ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 58 -...
Page 59 Sealing kit / Piston HDS6543 Dichtungssatz / Zylinder Deckel Sealing kit / Cylinder cover ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 59 -...
Page 60 HZR6224 Zylinderrohr Cylinder tube HMB6124 Lagerbuchse Bushing x nur auf Anfrage ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 60 -...

This manual is also suitable for:

Ath-four lift 55a

ATH-Heinl ATH-Four Lift 55 Operating Instructions Manual

1 Introduction

2 Installation

3 Operation

4 Maintenance

5 Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration of Conformity

6 Appendix

7 Warranty Card

8 Inspection Log

9 Spare Part Book

10 Notes

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Summary of Contents for ATH-Heinl ATH-Four Lift 55

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