CM Lodestar A Operating, Maintenance & Parts Manual
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CM Lodestar A Operating, Maintenance & Parts Manual

Electric chain hoist
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OPERATING, MAINTENANCE
& PARTS MANUAL
MANUAL DE FUNCIONAMIENTO,
MANTENIMIENTO Y PIEZAS
MANUEL D'ENTRETIEN,
D'OPÉRATION ET DE PIÈCES
ELECTRIC CHAIN HOIST
POLIPASTO ELÉCTRICO DE CADENA
PALAN ÉLECTRIQUE À CHAÎNE
Before installing hoist, fill in the information below.
Antes de instalar el polipasto, rellene los datos siguientes.
Enregistrez les informations suivantes avant de faire l'installation.
Rated Load
/ Carga Nominal / Charge nominale
Serial No.
/ N° de Serie / No. de Ser.
Purchase Date
/ Fecha de Compra / Date d'achat
CAPACITIES:
1/8 – 3 TONS
(125 – 3000 kg)
Follow all instructions and warnings
for inspecting, maintaining and
operating this hoist.
The use of any hoist presents some risk
of personal injury or property damage. That
risk is greatly increased if proper instructions
and warnings are not followed. Before using
this hoist, each operator should become
thoroughly familiar with all warnings,
instructions and recommendations
in this manual. Retain this manual for
future reference and use.
Forward this manual to operator.
Failure to operate equipment as
directed in manual may cause injury.
CAPACIDADES DE CARGA:
1/8 – 3 TONELADAS
(125 – 3000 kg)
Siga todas las instrucciones y
advertencias para inspeccionar,
mantener y operar este polipasto.
El uso de cualquier polipasto presenta
algunos riesgos de daños a las personas o a
las cosas. Este riesgo se ve incrementado si
no se siguen correctamente las instrucciones
y advertencias. Antes de usar el polipasto
el operario debería estar familiarizado con
todas las advertencias, instrucciones y
recomendaciones de este manual. Guarde
este manual para futuras consultas.
Entregue este manual al operario. Si el
equipo no se maneja tal y como se
recomienda en el presente manual, es
posible que se produzcan situaciones
de peligro que pueden resultar en
daños personales.
CHARGES NOMINALES:
1/8 – 3 TONNES
(125 – 3000 kg)
Veuillez vous conformer à toutes les
instructions et avertissements d'inspection,
d'entretien et d'opération de ce palan.
L'utilisation de tout appareil de levage
comporte des risques de blessures ou
de dégâts matériels. Ces risques sont
de beaucoup accrus si les instructions
et avertissements ne sont pas suivis.
Tours les opérateurs devraient se
familiariser complètement avec toutes
les recommandations instructions et
avertissements de ce manuel avant d'utiliser
ce palan. Conservez ce manuel pour
utilisation et référence future.
Remettre ce manuel à l'opérateur.
L'utilisation de cet équipement contrairement
aux directives de ce manuel peut causer
des blessures.
P/N: 83874 (REV. 627-T) September 2016

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  • Page 1 OPERATING, MAINTENANCE & PARTS MANUAL MANUAL DE FUNCIONAMIENTO, MANTENIMIENTO Y PIEZAS MANUEL D'ENTRETIEN, D'OPÉRATION ET DE PIÈCES ELECTRIC CHAIN HOIST POLIPASTO ELÉCTRICO DE CADENA PALAN ÉLECTRIQUE À CHAÎNE Before installing hoist, fill in the information below. Antes de instalar el polipasto, rellene los datos siguientes. Enregistrez les informations suivantes avant de faire l'installation.
  • Page 2 P/N: 83874 (REV. 627-T) September 2016...

  • Page 3: Master Parts Depots And Service Centers

    IN THE UNITED STATES AND IN CANADA As a CM Hoist and Trolley user you are assured of reliable repair and parts services through a network of Master Parts Depots and Service Centers that are strategically located in the United States and Canada. These facilities have been selected on the basis of their demonstrated ability to handle all parts and repair requirements promptly and efficiently.

  • Page 4: Safety Precautions

    (ASME A17.1). Columbus McKinnon Corporation cannot be responsible for applications other than those for which CM equipment is intended. *Copies of this standard can be obtained from ASME Order Department, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300, U.S.A.

  • Page 5: Hoist Safety Is Up To You

    HOIST SAFETY IS UP TO YOU... DO NOT LIFT MORE THAN RATED LOAD. DO NOT PULL AT AN ANGLE. BE SURE HOIST AND LOAD ARE IN A STRAIGHT LINE. DO OPERATE WITH MANUAL POWER ONLY (ONE OPERATOR) DO NOT USE LOAD CHAIN AS A SLING. CHOOSE THE RIGHT HOIST FOR THE JOB...

  • Page 6: Table Of Contents

    Hoist Safety is Up To You ..............3 Recommended Spare Parts ............. 90 Foreword .................... 4 GENERAL INFORMATION LIST OF TABLES Specifications ..................5 CM Repair/Replacement Policy ............5 TABLE DESCRIPTION PAGE ACCESSORIES 1 Lodestar Electric Chain Hoist and Hook Suspensions ................6 Series 635 Trolley Specifications ..........

  • Page 7: General Information Specifications

    Abuse, repair by an (6.1M) foot lifts and the standard lift for two speeds hoists is 10 feet. unauthorized person, or use of non-CM replacement parts voids the However, hoists with longer lifts are available on a special, per order guarantee and could lead to dangerous operation.

  • Page 8: Accessories Hook Suspensions

    Lodestar Electric Hoists. However, rigid type hook suspensions are normally recommended for most application. The hook suspensions are intended for suspending the hoist from a trolley which has a single load bar (such as CM’s Series 632 and ®...

  • Page 9: Latchlok Hooks

    HOOKS CHAIN CONTAINER ® CM’s Latchlok hooks (see Figure 5) are available to replace This accessory (see Figure 6) is used to hold slack chain and it is the standard upper and lower hooks used on the Lodestar supplied complete with mounting hardware and instructions. The Electric Hoists.

  • Page 10: Attaching Load Chain

    These screws will turn freely into the nut until the last 1/4” (6.35 mm) of travel during which the resistance of the nut Using other than CM supplied high strength suspension screws to locking collar will be encountered. Securely tighten the screws to the...

  • Page 11: Installing Series 635 Low Headroom Trolley

    Standard Load Bracket 6 11/16” Wide – 2 Ton Capacity 6 1/4 7 1/8 7 1/4 If CM’s washer spacing recommendations are not followed, trolley 7 7/8 may fall from beam. Standard Load Bracket 4 13/16” Wide – 3 Ton Capacity...

  • Page 12: Power Supply And Electrical Connections

    3/16 to 1/4 inch (4.77 to 6.35 mm) greater than the beam flange width if runway system includes sharp curves. Also, the use of other than CM supplied washers may result in trackwheel to beam flange variations and thus Table 3 will not apply.

  • Page 13: Checking For Twists In Load Chain

    NOTE: Before connecting the hoist to the power supply, check PROPER PHASING that the power to be used agrees with the position of voltage Since the motor in a three phase hoist can rotate in either direction, change plug on the voltage change board. depending on the manner in which it is connected to the power supply, the direction of hook movement must be checked during the The nominal hoist voltage rating corresponding to the voltage range...

  • Page 14: Control Cord

    (Key No. 627-474, Part Number 28642) can be obtained from CM for shortening the length of the control cord. TO AVOID INJURY: Provide the hoist with a 20 amp, minimum, overcurrent protected power supply system per the national Electrical Code and applicable local codes as instructed in this Manual.

  • Page 15: Operating Instructions General

    When in doubt, use the next to raise larger loads than under normal operating conditions and larger capacity of CM Lodestar Hoist. present possibility of damage or injury. 5. DO NOT use this or any other overhead materials handling 5.

  • Page 16: Inspection Procedures

    INSPECTION PROCEDURES To maintain continuous and satisfactory operation, a regular inspection procedure must be initiated to replace worn or damaged Any deficiencies are to be corrected before the hoist is returned parts before they become unsafe. Inspection intervals must be to service.

  • Page 17: Minimum Frequent Inspections

    Table 4 Minimum Frequency Inspections Minimum Frequency Inspections Type of Service Item Normal Heavy Severe a) Brake for evidence of slippage. b) Control functions for proper operation. c) Hooks for damage, cracks, twists, excessive throat opening, latch engagement Monthly Weekly to Monthly Daily to Weekly and latch operation –...

  • Page 18: Load Chain

    (479 mm) 1 1/2 (38.1 mm) RT-2, RRT AND RRT-2 Using other than CM supplied load chain may cause the chain to jam in the hoist and/or allow the chain to break and the load to drop. TO AVOID INJURY: Due to size requirements and physical properties, use only CM HoistAloy load chain in the Lodestar Hoists.

  • Page 19: Maintenance

    Lodestar Hoist using the • CM trackwheel bearings are pre-lubricated and require no lubricants specified below. If desired, these lubricants may lubrication. be purchased from CM. Refer to page 52 for information on ordering the lubricants. EXTERIOR FINISH • The Protector should operate for the normal life of the hoist ™...

  • Page 20: Adjustments Electric Brake

    MAINTENANCE (CONTINTUED) ADJUSTMENTS ELECTRIC BRAKE ASSEMBLY The correct air gap between armature and field, when brake is not energized, is 0.025 inch (.635 mm) and need not be adjusted until the gap reaches 0.045 inches (1.14 mm). When checking brake gap, always reset to 0.025 inch (.0635 mm).

  • Page 21: Limit Switches

    8. Double check the setting by lowering the hook about 24 inches (609 mm) and then run the hook into the upper limit with p(UP) control held depressed. 9. Fine adjustment of the upper limit setting may be obtained by inverting the guide plate in Step 10.

  • Page 22: Troubleshooting

    TABLE 7. TROUBLESHOOTING CHART Symptom Possible Cause(s) Corrective Action 1. Hook does not respond to the control A.) No voltage at hoist-main line or branch circuit switch open; A.) Close switch, replace fuse or reset breaker. station branch line fuse blown or circuit breaker tripped. B.) Phase failure (single phasing, three phase unit only)-open circuit, B.) Check for electrical continuity and repair or grounded or faulty connection in one line of supply system, hoist...
  • Page 23 TABLE 7. TROUBLESHOOTING CHART (CONTINUED) Symptom Possible Cause(s) Corrective Action 8.) Motor overheats A.) Excessive load. A.) See item 1H. B.) Low voltage. B.) Correct low voltage condition as described on page 9. C.) Extreme external heating. C.) Above an ambient temperature of 40°C. (104°F.), the frequency of hoist operation must be limited to avoid overheating of motor.

  • Page 24: Electrical Data

    ELECTRICAL DATA TO DETECT OPEN AND SHORT CIRCUITS Contactor Or Nominal *D.C. IN ELECTRICAL COMPONENTS. Models Speed Selector Current Resistance Coil Voltage (Amps) (OHMS) Open circuits in the coils of electrical components may be detected by isolating the coil and checking for continuity with an ohmmeter A, AA, B, C, E, F or with the unit in series with a light or bell circuit.
  • Page 25 TABLE 8. ELECTRICAL DATA (CONTINUED) Full Load *D.C. Full Load *D.C. Volts- Volts- Models H.P. (kW) Current Leads Resistance Models H.P. (kW) Current Leads Resistance Phase-Hertz Phase-Hertz (Amps) (OHMS) (Amps) (OHMS) T1 to T2 (run) W-B to W-BL 230/460-3-60 3.0/1.5 A,B,E 115-1-60 1/4 (.19)

  • Page 26: Typical Wiring Diagrams

    WIRING DIAGRAMS MODELS A, AA, B, C, E, F, & H 110/115-1-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)

  • Page 27: Typical Wiring Diagrams

    WIRING DIAGRAMS MODELS A, AA, B, C, E, F, H 220/230-1-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 28 WIRING DIAGRAMS MODELS A, AA, B, C, E, F, & H 220/230-3-50/60 OR 380/415/460-3-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 29 WIRING DIAGRAMS MODELS A, AA, B, C, E, F, & H 220/230-3-50/60 OR 380/415/460-3-50/60 VOLT CSA UNITS P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 30 WIRING DIAGRAMS MODELS A-2, AA-2, B-2, C-2, E-2, F-2, & H-2 220/230-3-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 31 WIRING DIAGRAMS MODELS A-2, AA-2, B-2, C-2, E-2, F-2, & H-2 220/230-3-50/60 VOLT CSA UNITS P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 32 WIRING DIAGRAMS MODELS A-2, AA-2, B-2, C-2, E-2, F-2, & H-2 380/415/460-3-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 33 WIRING DIAGRAMS MODELS A-2, AA-2, B-2, C-2, E-2, F-2, & H-2 380/415/460-3-50/60 VOLT CSA UNITS P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 34 WIRING DIAGRAMS MODELS A-, AA, B, C, E, F & H 550/575-3-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 35 WIRING DIAGRAMS MODELS A, AA, B, C, E, F, & H 550/575-3-50/60 VOLT CSA UNITS P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 36 WIRING DIAGRAMS MODELS A-2, AA-2, B-2, C-2, E-2, F-2, & H-2 550/575-3-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 37 WIRING DIAGRAMS MODELS A-2, AA-2, B-2, C-2, E-2, F-2, & H-2 550/575-3-50/60 VOLT CSA UNITS P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 38 WIRING DIAGRAMS MODELS J, L, R, & RT 110/115-1-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 39 WIRING DIAGRAMS MODELS J, L, R & RT 220/230-1-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 40 WIRING DIAGRAMS MODELS J, JJ, L, LL, R, RR, RT & RRT 220/230-3-50 OR 380/415/460-3-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 41 WIRING DIAGRAMS MODELS J, JJ, L, LL, R, RR, RT & RRT 220/230-3-50/60 OR 380/415/460-3-50/60 VOLT CSA UNITS P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 42 WIRING DIAGRAMS MODELS J-2, JJ-2, L-2, LL-2, R-2, RR-2, RT-2 & RRT-2 220/230-3-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 43 WIRING DIAGRAMS MODELS J-2, JJ-2, L-2, LL-2, R-2, RR-2, RT-2 & RRT-2 220/230-3-50/50 VOLT SA UNITS P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 44 WIRING DIAGRAMS MODELS J-2, JJ-2, L-2, LL-2, R-2, RR-2, RT-2 & RRT-2 380/415/460-3-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 45 WIRING DIAGRAMS MODELS J-2, JJ-2, L-2, LL-2, R-2, RR-2, RT-2 & RRT-2 380/415/460-3-50/60 VOLT CSA UNITS P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 46 WIRING DIAGRAMS MODELS J, JJ, L, LL, R, RR, RT & RRT 550/575-3-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 47 WIRING DIAGRAMS MODELS J, JJ, L, LL, R, RR, RT& RRT 550/575-3-50/60 VOLT CSA UNITS P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 48 WIRING DIAGRAMS MODELS J-2, JJ-2, L-2, LL-2, R-2, RR-2, RT-2 & RRT-2 550/575-3-50/60 VOLT P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 49 WIRING DIAGRAMS MODELS J-2, JJ-2, L-2, LL-2, R-2, RR-2, RT-2 & RRT-2 550/575-3-50/60 VOLT CSA UNITS P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)

  • Page 50: Assembly Instructions Hook Or Lug Suspension

    TO AVOID INJURY: 2. To install the intermediate pinion, align the arrows that are Use only CM supplied, special high strength lower hook chain stamped on the pinion and liftwheel gear so they point toward block pin to attach the chain to the lower hook block and install each other.
  • Page 51 Use only CM supplied replacement load chain and parts. Chain a starter, insert the chain, upstanding link first, into lower hook and parts may look alike, but CM chain and parts are made of block (upstanding links will have welds toward sheave) and pull specific material or processed to achieve specific properties.

  • Page 52: Cutting Chains

    CUTTING CHAINS TESTING CM HoistAloy ® load chain is hardened and it is difficult to cut. The Before using, all altered, repaired or used hoists that have not been following methods are recommended when cutting a length of new operated for the previous 12 months shall be tested by the user chain from stock or cutting off worn chain.

  • Page 53: Replacement Parts Ordering Instructions

    NOTES P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)

  • Page 54: Parts List And Exploded Views

    Using “Commercial” or other manufacturer’s parts to repair the CM Lodestar Hoists may cause load loss. TO AVOID INJURY: Use only CM supplied replacement parts. Parts may look alike but CM parts are made of specific materials or processed to achieve specific properties.
  • Page 55 Those listed under “230” are also suitable for operation on 220-3-50 and those listed under “460” are also suitable for operation on 380-3-50 or 415-3-50. Note: CM Extraction Tool Code 27163 Can Be Ordered Separately for Removal of Individual Wires from Motor or Wiring Harness Plugs.

  • Page 56: Hoist Frame Componets

    HOIST FRAME COMPONENTS GENERAL LAYOUT MODELS A, A-2, AA, AA-2, B, B-2, C, C-2, E, E-2, F, F-2, H, & H-2 MODELS J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2,RR, RR-2, RT, RT-2, RRT, & RRT-2 P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 57 HOIST FRAME COMPONENTS Models A, A-2, AA, J, J-2, JJ, R, R-2, RR, RT, RT-2, Part Name AA-2, B, B-2, E, E-2, H, H-2 JJ-2, L, L-2, Number Req'd RR-2 RRT, RRT-2 C, C-2, F, F-2 LL, LL-12 Part Number 627-101 Motor Housing Cover Gasket (Weatherproof Units Only) 27847...

  • Page 58: Hoist Upper Suspension Components

    LODESTAR HOIST UPPER SUSPENSION 627-700 627-710 COMPLETE SWIVEL HOOK SUSPENSION COMPLETE RIGID HOOK SUSPENSION 627-720 TRIPLE REEVED SUSPENSION COMPLETE LUG SUSPENSION & SHEAVE HANGER P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 59 UPPER SUSPENSION COMPONENTS Models A, A-2, AA, J, J-2, JJ, R, R-2, RR, RT, RT-2, Part Name AA-2, B, B-2, E, E-2, H, H-2 JJ-2, L, L-2, Number Req'd RR-2 RRT, RRT-2 C, C-2, F, F-2 LL, LL-12 Part Number Swivel Hook Suspension 2792 2793...

  • Page 60: Hoist Lower Hook Components

    LODESTAR LOWER HOOK BLOCK ASSEMBLY 627-860 627-760 COMPLETE SINGLE REEVED COMPLETE DOUBLE REEVED LOWER HOOK BLOCK ASSEMBLY LOWER HOOK BLOCK ASSEMBLY 627-860 TRIPLE REEVED LOWER HOOK BLOCK ASSEMBLY P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 61 — *Contact CM for Part Number of Suspension with Latchlok Type Hook. **Latch Type Hook. Contact CM for Part Number of Lower Hook and Body with Latchlok Type Hook. ***For Swivel Hook Nut, Part Number is 36352. P/N: 83874 (REV. 627-T) September 2016...
  • Page 62 LODESTAR HOIST CONTROL END COMPONENTS MODELS A, A-2, AA, B, B-2, C, C-2, E, E-2, F, F-2, H, H-2 MODELS J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT-2 CONTROL AND POWER CORDS P/N: 83874 (REV.

  • Page 63: Control End Components

    CONTROL END COMPONENTS Models A, A-2, AA, J, J-2, JJ, R, R-2, RR, RT, RT-2, Part Name AA-2, B, B-2, E, E-2, H, H-2 JJ-2, L, L-2, Number Req'd RR-2 RRT, RRT-2 C, C-2, F, F-2 LL, LL-12 Part Number 627-123 Back Frame Expansion Plug 940837...
  • Page 64 LODESTAR HOIST BRAKE COMPONENTS MODELS A, A-2, AA, B, B-2, C, C-2, E, E-2, F, F-2, H, H-2 MODELS J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT-2 P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)

  • Page 65: Brake Components

    BRAKE COMPONENTS Models A, A-2, AA, AA-2, B, J, J-2, JJ, JJ-2, L, L-2, LL, Part Name B-2, C, C-2, F, F-2, LL-2, R, R-2, RR, RR-2, RT, Number Req'd H, H-2 RT-2, RRT, RRT-2 Part Number 627-251 Brake Base Plate and Studs 28668 35643 27091...
  • Page 66 LODESTAR HOIST LIMIT SWITCH COMPONENTS MODELS A, A-2, AA, B, B-2, C, C-2, E, E-2, F, F-2, H, H-2 MODELS J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT-2 P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)

  • Page 67: Limit Switch Components

    LIMIT SWITCH COMPONENTS Models A, A-2, AA, AA-2, B, J, J-2, JJ, JJ-2, L, L-2, LL, Part Name B-2, C, C-2, F, F-2, LL-2, R, R-2, RR, RR-2, RT, Number Req'd H, H-2 RT-2, RRT, RRT-2 Part Number Limit Switch Shaft and Gear Kit 27561 36641 627-220...
  • Page 68 LODESTAR HOIST GEARING COMPONENTS MODELS A, A-2, AA, B, B-2, C, C-2, E, E-2, F, F-2, H, H-2 MODELS J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT-2 P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)

  • Page 69: Gearing Components

    GEARING COMPONENTS Models A, A-2, AA, AA-2, B, J, J-2, JJ, JJ-2, L, L-2, LL, Part Name B-2, C, C-2, F, F-2, LL-2, R, R-2, RR, RR-2, RT, Number Req'd H, H-2 RT-2, RRT, RRT-2 Part Number 627-119 Gear Housing Plug —...
  • Page 70 LODESTAR HOIST LIFTWHEEL COMPONENTS MODELS A, A-2, AA, B, B-2, C, C-2, E, E-2, F, F-2, H, H-2 MODELS J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT-2 P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)

  • Page 71: Liftwheel Components

    LIFTWHEEL COMPONENTS Models A, A-2, AA, J, J-2, JJ, R, R-2, RR, RT, RT-2, Part Name AA-2, B, B-2, E, E-2, H, H-2 JJ-2, L, L-2, Number Req'd RR-2 RRT, RRT-2 C, C-2, F, F-2 LL, LL-12 Part Number 627-112 Suspension Adapter Anchor —...
  • Page 72 LODESTAR HOIST MOTOR END COMPONENTS MODELS A, A-2, AA, B, B-2, C, C-2, E, E-2, F, F-2, H, H-2 MODELS J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT-2 P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)

  • Page 73: Motor End Components

    MOTOR END COMPONENTS Models A, A-2, AA, AA-2, B, J, J-2, JJ, JJ-2, L, L-2, LL, Part Name B-2, C, C-2, F, F-2, LL-2, R, R-2, RR, RR-2, RT, Number Req'd H, H-2 RT-2, RRT, RRT-2 Part Number 627-113 Identification Plate Contact Factory 627-411 Motor Attaching Screw...

  • Page 74: Contactor Plate Assemblies

    CONTACTOR PLATE ASSEMBLIES MODELS A, AA, B, C, E, F, H SINGLE PHASE 110/115-1/50/60 Key Number Part Name No. Req'd Part Number 627-418 Capacitor 27716 627-439 Solid State Reversing Switch 27257 627-650 Hoist Reversing Contactor 28553 (115 Volt Coil) 627-1001 Contactor Mounting Plate 31633 627-1050...
  • Page 75 CONTACTOR PLATE ASSEMBLIES MODELS A, AA, B, C, E, F, H SINGLE PHASE WITH TRANSFORMER 110/115-1/50/60 Key Number Part Name No. Req'd Part Number 627-418 Capacitor 27716 627-439 Solid State Reversing Switch 27257 28545 (48 Volt Coil) 627-650 Hoist Reversing Contactor 28552 (24 Volt Coil) 627-1001 Contactor Mounting Plate...
  • Page 76 CONTACTOR PLATE ASSEMBLIES MODELS A, AA, B, C, E, F, H SINGLE PHASE 220/230-1-50/60 Key Number Part Name No. Req'd Part Number 627-418 Capacitor 27716 627-439 Solid State Reversing Switch 27257 28553 (110 Volt Coil) 627-650 Hoist Reversing Contactor 28545 (48 Volt Coil) 28552 (24 Volt Coil) 627-1001 Contactor Mounting Plate...
  • Page 77 Din Rail Mounting Bracket Screw 982686 627-1054 Din Rail Mounting Bracket Screw Lockwasher 987873 627-1055 Ground Screw 987827 Jumper: 27189 627-1061 Motor Wiring Harness 27603 Wiring Harness 29801 *627-1063 CM Terminal Pin Extraction Tool (Not Shown) 27163 P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 78 CONTACTOR PLATE ASSEMBLIES MODELS A-2, AA-2, B-2, C-2, E-2, F-2 & H-2 THREE PHASE, TWO SPEED 220/230-3-50/60, 380/415/460-3-50/60, 550/575-3-50/60 Key Number Part Name No. Req'd Part Number 28553 (115 Volt Coil) 627-650 Hoist Reversing Contactor 24797 (48 Volt Coil) 28860 (24 Volt Coil) 28870 (115 Volt Coil) 627-800 Hoist Speed Selecting Contactor...
  • Page 79 CONTACTOR PLATE ASSEMBLIES MODELS A, AA, B, B-2, C, E, F, H THREE PHASE 550/575-3-50/60 Key Number Part Name No. Req'd Part Number 24799(115 Volt Coil) 24797 (48 Volt 627-650 Hoist Reversing Contactor Coil) 28860 (24 Volt Coil) 627-1001 Contactor Mounting Plate 31633 627-1003A Ground Label...
  • Page 80 CONTACTOR PLATE ASSEMBLIES MODELS J, L, R & RT SINGLE PHASE 110/115-1-50/60 Key Number Part Name No. Req'd Part Number 627-418 Start Capacitor 35279 627-418A Run Capacitor 35278 627-423 Start/Run Capacitor Mounting Clamp 35268 627-424 Mounting Clamp Screw 982873 27142 (115 Volt Coil) 627-650 Hoist Reversing Contactor 27138 (48 Volt Coil)
  • Page 81 CONTACTOR PLATE ASSEMBLIES MODELS J, L, R & RT SINGLE PHASE 220/230-1-50/60 Key Number Part Name No. Req'd Part Number 627-418 Start Capacitor 35279 627-418A Run Capacitor 35278 627-423 Start/Run Capacitor Mounting Clamp 35268 627-424 Mounting Clamp Screw 982873 27013 (115 Volt Coil) 627-650 Hoist Reversing Contactor 27104 (48 Volt Coil)
  • Page 82 627-1054 Din Rail Mounting Bracket Screw Lockwasher 987873 627-1055 Ground Screw 987827 Jumpers: Contactor Jumper 51847 627-1061 27189 Wiring Harness 27102 Wiring Harness 29670 *627-1063 CM Terminal Pin Extraction Tool (Not Shown) 21763 P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 83 CONTACTOR PLATE ASSEMBLIES MODELS J-2, JJ-2, L-2, LL-2, R-2, RR-2, RT-2 & RRT-2 THREE PHASE, TWO SPEED 220/230-3-50/60 Key Number Part Name No. Req'd Part Number 627-528 Transformer Mounting Screw 982688 29734 (115 V Secondary) 29756 (48 V Secondary) 29809 (24 V Secondary) 627-530 Transformer 29811 (115 V Secondary with Thermal Cutout)
  • Page 84 CONTACTOR PLATE ASSEMBLIES MODELS J-2, JJ-2, L-2, LL-2, R-2, RR-2, RT-2 & RRT-2 THREE PHASE, TWO SPEED 380/415/460-3-50/60 Key Number Part Name No. Req'd Part Number 627-528 Transformer Mounting Screw 982688 29734 (115 V Secondary) 29756 (48 V Secondary) 29809 (24 V Secondary) 627-530 Transformer 29811 (115 V Secondary with Thermal Cutout)
  • Page 85 CONTACTOR PLATE ASSEMBLIES MODELS J, JJ, L, LL, R, RR, RT & RRT THREE PHASE, SINGLE SPEED 550/575-3-50/60 Key Number Part Name No. Req'd Part Number 627-528 Transformer Mounting Screw 982688 29807 (115 V Secondary) 29805 (115 V Secondary with Thermal Cutout) 627-530 Transformer 29789 (48 V Secondary with Thermal Cutout)
  • Page 86 CONTACTOR PLATE ASSEMBLIES MODELS J-2, JJ-2, L-2, LL-2, R-2, RR-2, RT-2 & RRT-2 THREE PHASE, TWO SPEED 550/575-3-50/60 Key Number Part Name No. Req'd Part Number 627-528 Transformer Mounting Screw 982688 29807 (115 V Secondary) 29805 (115 V Secondary with Thermal Cutout) 627-530 Transformer 29789 (48 V Secondary with Thermal Cutout)

  • Page 87: Control Station Components

    LODESTAR HOIST CONTROL STATION 627-450 COMPLETE CONTROL CORD AND STATION ASSEMBLY SINGLE SPEED HOIST CONTROL STATION Key Number Part Name No. Req'd Part Number 29333 for 10’ Lift 29334 for 15’ Lift 627-450 Control Cord and Station Assembly 29335 for 20’ Lift 29336 for 10’...
  • Page 88 LODESTAR HOIST CONTROL STATION 627-450 COMPLETE CONTROL CORD AND STATION ASSEMBLY TWO SPEED HOIST CONTROL STATION Key Number Part Name No. Req'd Part Number 29337 for 10’ Lift 627-450 Control Cord and Station Assembly 29348 for 10’ Lift for CSA Units 29354 for 10’...
  • Page 89 627-451 Standard Control Cord Assembly 51708 627-551 Control Station Grommet 58278 627-552 Control Station (Includes 627-551 Thru 627-567) 58220 CM Control Station Housing Kit 627-553 58288 (Includes Housing, Boots, Collar, Gasket & Hardware) 627-563 Control Station Hardware Kit w/gasket 58279...

  • Page 90: Trolley Components

    SERIES 635 LOW HEADROOM TROLLEY PARTS LIST Figure 27. 1 and 2 Ton Series 635 Low Headroom Trolley Exploded View No. Req'd Part Number No. Req'd Part Number Part Name Part Name Number Number 1 Ton 2 Ton 1 Ton 2 Ton 627—330 TrackWheel 35774...
  • Page 91 SERIES 635 LOW HEADROOM TROLLEY PARTS LIST Figure 28. 3 Ton Series 635 Low Headroom Trolley Exploded View Part Key Number No. Req'd Part Number Name 36696 For 4.0” Thru 5.63” Flange Widths, 36629 For Over 5.63” Thru 635-1 Side Frame-Plain Side (Does Not Include Wheels) 7-¼”...

  • Page 92: Recommended Spare Parts

    *Oil Thrust Bearing obtain locally *These oils are not furnished by CM in Packaged Quantities. RECOMMENDED SPARE PARTS To insure continued service of the Lodestar Hoist, the following is a list of parts that are recommended to be kept on hand at all times to replace parts that have worn or failed: Qty.
  • Page 93 NOTES P/N: 83874 (REV. 627-T) September 2016 (ENGLISH)
  • Page 94 USA: Ph: (800) 888.0985 (716) 689.5400 Fax: (716) 689.5644 www.cmworks.com • • • CANADA: Ph: (877) 264.6478 Fax: (877) 264.6477 www.cmworks.com • • © 2016 Columbus McKinnon Corporation. All Rights Reserved.

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