User Manuals: CM Lodestar JJ-2 Electric Chain Hoist

Manuals and User Guides for CM Lodestar JJ-2 Electric Chain Hoist. We have 3 CM Lodestar JJ-2 Electric Chain Hoist manuals available for free PDF download: Operating, Maintenance & Parts Manual

CM Lodestar JJ-2 Operating, Maintenance & Parts Manual (129 pages)

Brand: CM | Category: Chain Hoists | Size: 11 MB

Safety Precautions
3
- Table of Contents
  5
- Foreword
  5
General Information
6
- CM Repair/Replacement Policy
  6
- Lodestar Electric Chain Hoists
  6
- Speciﬁ Cations
  6
  - Upper Suspension
    6
  - Accessories
    9
- Hook Suspensions
  9
- Lug Suspension
  9
- Latchlok Hooks
  9
- Chain Container
  9
Installation
10
Operating Instructions General
16
- Hoist with Low Headroom Trolley
  17
- Hoist with Motor Driven Trolley
  17
- Frequent Inspections
  18
- Hook Remove Criteria
  18
- Periodic Inspections
  18
  - Minimum Frequent Inspections
    19
    
    Inspecting the Load Chain
    20
    
    Chain Wear Areas
    20
    
    Gaging Load Chain Wear
    20
    
    Chain Embossing
    20
- Preventative Maintenance
  18
  - Suspension Inspection Criteria
    18
  - Exterior Finish
    21
- Hoist Lubrication
  21
- Load Chain
  21
Maintenance Load-Limiter
21
- Trolley Lubrication
  21
  - Brake Adjustments
    22
  - Limit Switches
    22
  - Limit Switch Adjustments
    23
  - Rotatable Limit Switches
    23
  - Setting Upper Limit Switch
    23
  - Converting Limit Switch Guides
    24
  - Setting Lower Limit Switch
    24
  - Troubleshooting All Hoists
    25
- Electrical Data
  29
- Lower Hook Block Pin
  47
- Removal and Installation of Load Chain
  47
- Testing
  49
Assembly Instructions
47
Ordering Instructions
49
- 22B. Cutting Chain with a Bolt Cutter
  49
Recommended Spare Parts
94
This Manual Contains Important Information to Help You Properly Install, Operate and Maintain Your Hoist for Maximum Performance, Economy
98
And Safety
98
Please Study Its Contents Thoroughly before Putting Your Hoist into Operation. by Practicing Correct Operating Procedures and by Carrying out
98
The Recommended Preventive Maintenance Suggestions, You will Experience Long, Dependable and Safe Service. after You Have Completely
98
Familiarized Yourself with the Contents of this Manual, We Recommend that You Carefully Fi Le It for Future Reference
98
The Information Herein Is Directed to the Proper Use, Care and Maintenance of the Hoist and Does Not Comprise a Handbook on the Broad
98
Subject of Rigging
98
Rigging Can be Deﬁ Ned as the Process of Lifting and Moving Heavy Loads Using Hoists and Other Mechanical Equipment. Skill Acquired through
98
Specialized Experience and Study Is Essential to Safe Rigging Operations. for Rigging Information, We Recommend Consulting a Standard
98
Textbook on the Subject
98
- Disclaimer of Warranty
  99
- Electromotive Impulse G+ Mini Adjustable Frequency Drives
  99
- General
  99
- Power Supply and Electrical Connections
  99
- Operating Instructions
  100
- Safety Procedures
  100
- Inspection and Maintenance
  101
- Wiring Diagrams
  102
  - V1 Contactor Plate Assemblies
    106
  - V2 and RRS Contactor Plate Assemblies
    107
  - V1 Brake End Cover Detail
    108
  - V2 and RRS Brake End Cover Detail
    109
  - Complete Control Cord and Station Assembly VFD
    110
  - Keypad Functions
    111
- Programming the Adjustable Frequency Drive
  111
  - Using the Keypad
    111
  - Keypad LED and Button Functions
    112
  - Keys and Displays on the LED Operator
    112
  - Lo/Re LED Run LED Indications
    112
  - Functions Leds
    113
- Parameters
  113
  - Impulse G+ MINI Structure of Parameters
    114
  - Monitor Parameters
    115
- Specifications
  119
- Speed Control Methods
  120
Factory Settings of Parameters
121

CM Lodestar JJ-2 Operating, Maintenance & Parts Manual (140 pages)

Electric Chain Hoists

Brand: CM | Category: Chain Hoists | Size: 7 MB

Safety Precautions
3
Table of Contents
5
Foreword
5
General Information
6
Specifications
6
CM Repair/Replacement Policy
6
Lodestar Electric Chain Hoist Specs
6
Hook Suspensions
9
Lug Suspension
9
Series 635 Low Headroom Trolley
9
Series 635 Motor Driven Trolley
9
Latchlok Hooks
9
Chain Container
9
Lug Suspensions
9
Upper or Lower Latchlok Hook
9
Unpacking Information
10
Installing Suspension
10
Recommended Torques
11
Attaching Load Chain
11
Attaching Load Chain
12
Installing Series 635 Low Headroom Trolley
12
Contact Block
12
Series 635 Low Headroom Trolley
12
Series 635 Trolley Side Frame Spacing
13
1/8 to 2 Ton Hoist to Trolley Assembly
13
Ton Hoist to Trolley Assembly
13
Power Supply and Electrical Connections
14
Voltage Change Board
14
Locations of Components
14
General
16
Operating Instruction-Hoist
16
Safety Procedures
17
Inspection
18
Frequent Inspections
18
Periodic Inspections
18
Preventative Maintenance
18
Hook Inspection
18
Table 4
18
Minimum Frequent Inspections
19
Minimum Periodic Inspections
19
Load Chain
20
Chain Wear Areas
20
Gaging Load Chain Wear
20
Chain Inspection
20
Load-Limiter
21
Hoist Lubrication
21
Trolley Lubrication
21
Adjustments Electric Brake
22
Limit Switches
22
Limit Switches
23
Limit Switches Models, V1 Models
23
Rotatable Limit Switches, V1 Models
23
Limit Switches, V2 Models
23
Rotatable Limit Switch, V2 Models
23
Troubleshooting
25
Electrical Data
28
Typical Wiring Diagrams
30
Assembly Instructions
73
Hook or Lug Suspensions
73
Lower Hook Block Pin
73
Removal and Installation of Load Chain
73
Swivel Hook Suspensions
73
Chain Embossing
73
Cutting Chain
75
Testing
75
Ordering Instructions
75
Cutting Chain by Nicking
75
Cutting Chain with a Bolt Cutter
75
Parts List
76
Lubricants
138
Recommended Spare Parts
138
Notes
139

CM Lodestar JJ-2 Operating, Maintenance & Parts Manual (94 pages)

ELECTRIC CHAIN HOIST

Brand: CM | Category: Chain Hoists | Size: 3 MB

Master Parts Depots and Service Centers
3
Safety Precautions

4
- Hoist Safety Is up to You
  5
- Table of Contents
  6
- Foreword
  6
Table Description

7
GENERAL INFORMATION Specifications

7
- CM Repair/Replacement Policy
  7
  - Lodestar Electric Chain Hoist and Series 635 Trolley Specifications
    7
ACCESSORIES Hook Suspensions

8
FIG. DESCRIPTION PAGE 1 Hook Suspensions

8
INSTALLATION Unpacking Information

9
OPERATING INSTRUCTIONS General

15
INSPECTION Procedures

16
- Frequent Inspections
  16
- Periodic Inspections
  16
- Preventive Maintenance
  16
- Hook Inspection
  16
  - Minimum Frequent Inspections
    17
  - Minimum Periodic Inspections
    17
- Load Chain
  18
- Protector
  18
  - Hook Inspection
    18
  - Gaging Load Chain
    18
Maintenance

19
- Hoist Lubrication
  19
- Trolley Lubrication
  19
- Exterior Finish
  19
- Solid State Reverse Switch
  19
- Adjustments Electric Brake
  20
- Limit Switches
  20
  - Limit Switches Models a Thru H-2
    20
  - Limit Switches Models J Thru RRT-2
    20
    
    Limit Switches
    21
- Troubleshooting
  22
- Electrical Data
  24
  - Typical Wiring Diagrams
    26
- Typical Wiring Diagrams
  27
ASSEMBLY INSTRUCTIONS Hook or Lug Suspension

50
- Weatherproof Hoists
  50
- Gearing
  50
- Fasteners
  50
- Lower Hook Block Pin
  50
- Removal and Installation of Load Chain
  50
  - Hook Suspensions
    50
  - Non-Circular Gearing
    50
- Cutting Chains
  52
- Testing
  52
  - Cutting Chain with a Bolt Cutter
    52
REPLACEMENT PARTS Ordering Instructions

53
- Parts List and Exploded Views
  54
  - Hoist Frame Componets
    56
  - Hoist Upper Suspension Components
    58
  - Hoist Lower Hook Components
    60
  - Control End Components
    63
  - Brake Components
    65
  - Limit Switch Components
    67
  - Gearing Components
    69
  - Liftwheel Components
    71
  - Motor End Components
    73
  - Contactor Plate Assemblies
    74
  - Control Station Components
    87
  - Trolley Components
    90
- Recommended Spare Parts
  92

CM Categories

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User Manuals: CM Lodestar JJ-2 Electric Chain Hoist

CM Lodestar JJ-2 Operating, Maintenance & Parts Manual (129 pages)

Table of Contents

CM Lodestar JJ-2 Operating, Maintenance & Parts Manual (140 pages)

Table of Contents

CM Lodestar JJ-2 Operating, Maintenance & Parts Manual (94 pages)

Table of Contents

Safety Precautions

Table Description

GENERAL INFORMATION Specifications

ACCESSORIES Hook Suspensions

FIG. DESCRIPTION PAGE 1 Hook Suspensions

INSTALLATION Unpacking Information

OPERATING INSTRUCTIONS General

INSPECTION Procedures

Maintenance

ASSEMBLY INSTRUCTIONS Hook or Lug Suspension

REPLACEMENT PARTS Ordering Instructions

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