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Champion Global Power Equipment 100415 Operator's Manual

3550w wireless remote start generator
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OPERATOR'S MANUAL
MODEL #100415
3550W WIRELESS REMOTE START
GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Made in China - REV 20200229
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion Global Power Equipment 100415

  • Page 1 OPERATOR'S MANUAL MODEL #100415 3550W WIRELESS REMOTE START GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100415 - 3550W WIRELESS REMOTE START GENERATOR TABLE OF CONTENTS Maintenance ..........

  • Page 3: Introduction

    INTRODUCTION 100415 - 3550W WIRELESS REMOTE START GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR IMPORTANT SAFETY INSTRUCTIONS WARNING  Operation of this equipment may create sparks that can DANGER  start fires around dry vegetation. Generator exhaust contains carbon monoxide, a colorless, A spark arrestor may be required. The operator should odorless, poison gas.
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR WARNING CAUTION   Running engines produce heat. Severe burns can occur on Improper treatment or use of the generator can damage it, contact. Combustible material can catch fire on contact.

  • Page 6: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR Fuel Safety When adding or removing gasoline: Turn the generator off and let it cool for at least two minutes DANGER  before removing the gasoline cap. Loosen the cap slowly to relieve pressure in the tank.

  • Page 7: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 8: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Quickstart Label Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Safety Labels

    IMPORTANT SAFETY INSTRUCTIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 11: Controls And Features

    CONTROLS AND FEATURES 100415 - 3550W WIRELESS REMOTE START GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1.

  • Page 12: Control Panel

    CONTROLS AND FEATURES 100415 - 3550W WIRELESS REMOTE START GENERATOR Control Panel 1. Circuit Breakers (Push Reset) – Protects the generator RECEPTACLES against electrical overloads. 120V AC, 20A (NEMA 5-20R) 2. Intelligauge – Three mode digital meter for displaying May be used to supply electrical power for running time, voltage and hertz.

  • Page 13: Wireless Remote Control

    CONTROLS AND FEATURES 100415 - 3550W WIRELESS REMOTE START GENERATOR Wireless Remote Control when the push-button electric start or recoil start method is used. This generator is equipped with a wireless remote control When the push-button electric start or recoil start method is system for starting and stopping.

  • Page 14: Assembly

    ASSEMBLY 100415 - 3550W WIRELESS REMOTE START GENERATOR ASSEMBLY Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999.

  • Page 15: Add Engine Oil

    ASSEMBLY 100415 - 3550W WIRELESS REMOTE START GENERATOR Add Engine Oil  NOTICE CAUTION Once oil has been added, a visual check should show oil  about 1-2 threads from running out of the fill hole. DO NOT attempt to crank or start the engine before it has If using the dipstick to check oil level, DO NOT screw in the been properly filled with the recommended type and amount...

  • Page 16: Add Fuel

    ASSEMBLY 100415 - 3550W WIRELESS REMOTE START GENERATOR Add Fuel  NOTICE 1. Use clean, fresh, regular unleaded gasoline with a Our engines work well with 10% or less ethanol blend minimum octane rating of 85 and an ethanol content of gasoline.

  • Page 17: Operation

    OPERATION 100415 - 3550W WIRELESS REMOTE START GENERATOR OPERATION Grounding* A ground terminal connected to the frame of the generator has Generator Location been provided (see Controls and Features for terminal location). Neutral Floating NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or –...

  • Page 18: Starting The Engine

    OPERATION 100415 - 3550W WIRELESS REMOTE START GENERATOR 7. Test start and stop features. CAUTION  NOTICE  If the ignition switch is held down in the “START” position longer than 5 seconds it could damage the starter. Only two remote controls can be synced with one generator at a time.

  • Page 19: Battery

    OPERATION 100415 - 3550W WIRELESS REMOTE START GENERATOR  NOTICE WARNING  If the engine starts but does not run make certain that the Connecting a generator to your electric utility company’s generator is on a flat, level surface. The engine is equipped...

  • Page 20: Stopping The Engine

    OPERATION 100415 - 3550W WIRELESS REMOTE START GENERATOR 6. Allow the engine to stabilize.  NOTICE 7. Repeat steps 5-6 for each additional item. If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and NOTICE ...

  • Page 21: Maintenance

    MAINTENANCE 100415 - 3550W WIRELESS REMOTE START GENERATOR MAINTENANCE Changing the Engine Oil Change oil when the engine is warm. Refer to the oil Make certain that the generator is kept clean and stored specification to select the proper grade for your operating properly.

  • Page 22: Cleaning The Air Filter

    MAINTENANCE 100415 - 3550W WIRELESS REMOTE START GENERATOR Adjusting the Governor 5. Refer to the spark plug types in Specifications when replacing the plug. WARNING  6. Firmly re-install the plug. 7. Attach the spark plug cable to the spark plug.

  • Page 23: Remote Control Battery

    STORAGE 100415 - 3550W WIRELESS REMOTE START GENERATOR Remote Control Battery EVERY 3 YEARS — Replace fuel line*  NOTICE – Always purchase the correct size and grade of battery * To be performed by knowledgeable, experienced owners or CPE certified most suitable for the intended use.

  • Page 24: Long Term Storage (Over 1 Year)

    STORAGE 100415 - 3550W WIRELESS REMOTE START GENERATOR Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned.

  • Page 25: Specifications

    SPECIFICATIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR SPECIFICATIONS Spark Plug Specifications OEM Type ........... NHSP F6RTC Generator Specifications Replacement Type ....NGK BPR6ES or equivalent .......

  • Page 27: Parts List

    SPECIFICATIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. 27.601 Engine, 224cc Flange Bolt M6 × 20, 34 1.5789.0620.1 Black 122.190005.00 Rubber, Fore-Cover, B 35 24.070800.00 Reversal Valve 122.190005.01 Rubber, Fore-Cover, A 36 2.06.006...
  • Page 28 SPECIFICATIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR Part Number Description Qty. Part Number Description Qty. Red Wire, 190 mm, 101 1.845.4216 Screw ST4.2 × 16 71 5.1900.100 Battery 102 5.1830.000 Remote Control Jacket, 9AH Battery, 103 5.1820.000 Charger 72 122.200013.04.3 104 1.818.0514.2...

  • Page 29: Engine Parts Diagram

    26 27 29 30 38 12 40 41 7 8 9 109，110 111...

  • Page 30: Engine Parts List

    SPECIFICATIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 × 8 37 27.030100.01 Crankcase 1.5789.0608 38 21.127000.02 Oil Level Sensor Cover, Recoil Starter, 27.061100.00.2 Black 39 26.010100.01 Cylinder Head, 224cc 21.061005.00...
  • Page 31 SPECIFICATIONS 100415 - 3550W WIRELESS REMOTE START GENERATOR Part Number Description Qty. Part Number Description Qty. 76 2.15.002 Spark Plug F6RTC Relay, Starter, 111 23.125200.01 Remote Control 77 1.5789.0865 Flange Bolt M8 × 65 112 81.130010.00 Spring, Connecter 78 23.040017.00...

  • Page 32: Wiring Diagram

    CIRCUIT BREAKER CIRCUIT BREAKER 120V Intelligauge 5-20R 120V TT-30R 120V L5-30R EARTH TERMINAL BUTTON PILOT LAMP Receiver module antenna Transition COMBINATION SW GENERATOR BLOCK SWITCH COMBINATION SWITCH FUSE CONTROL BOX BLOCK ENGINE BLOCK BLACK BROWN stepper YELLOW BLACK WHITE motor BLUE WHITE GREEN GREEN...

  • Page 33: Troubleshooting

    TROUBLESHOOTING 100415 - 3550W WIRELESS REMOTE START GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Generator will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level.
  • Page 34 WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage To register your product for warranty and FREE lifetime call center covers.
  • Page 35 CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2020 small off-road engine (SORE) and engine powered equipment.
  • Page 36 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 37 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter...

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