Champion Global Power Equipment 201003 Operator's Manual
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Champion Global Power Equipment 201003 Operator's Manual

5500w dual fuel electric start inverter generator
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SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20210714
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
5500W DUAL FUEL ELECTRIC START
INVERTER GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #201003

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  • Page 1 OPERATOR'S MANUAL MODEL #201003 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR TABLE OF CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ...........

  • Page 4: Introduction

    INTRODUCTION 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR INTRODUCTION SAFETY DEFINITIONS The purpose of safety symbols is to attract your attention to Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our possible dangers.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR IMPORTANT SAFETY INSTRUCTIONS DANGER  WARNING Operate equipment with guards in place.  Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories.
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads.

  • Page 7: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Fuel Safety DO NOT pump gasoline directly into the generator at the gas station. Always use an approved container to transfer the fuel to DANGER the generator. ...

  • Page 8: Safety And Dataplate Labels

    IMPORTANT SAFETY INSTRUCTIONS 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 9: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quick Start Label Symbols

    IMPORTANT SAFETY INSTRUCTIONS 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

  • Page 13: Control Panel

    CONTROLS AND FEATURES 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Control Panel 1. Intelligauge with Power Meter – See Intelligauge with RECEPTACLES Power Meter section. 12V DC, 8A (Automotive) 2. Ignition Switch May be used to supply electrical power for 3.

  • Page 14: Intelligauge

    CONTROLS AND FEATURES 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Intelligauge Five mode digital meter for displaying voltage, frequency (hertz), run time, total run time and power output. MODE DESCRIPTION Output voltage of the generator. Example: 120 volts Voltage (V) Output frequency in hertz.

  • Page 15: Fcc Statement

    CONTROLS AND FEATURES 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR FCC Statement Parts Included 1. This device complies with Part 15 of the FCC Rules. Operation Accessories is subject to the following two conditions: 6 ft. (1.8 m) LPG Hose with Regulator ......

  • Page 16: Assembly

    ASSEMBLY 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR ASSEMBLY Add Engine Oil Your generator requires some assembly. It must be properly WARNING  serviced with fuel and oil before operation. DO NOT attempt to crank or start the engine before it has been If you have any questions regarding the assembly of your properly filled with the recommended type and amount of oil.

  • Page 17: Panel Led

    ASSEMBLY 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR 4. Using a funnel, add up to 20.3 fl. oz. (600 ml) of oil (included). NOTICE  DO NOT OVERFILL. Replace oil fill cap/dipstick and secure maintenance cover. The first 5 hours of run time are the break-in period for the unit.

  • Page 18: Add Fuel: Gasoline

    ASSEMBLY 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Add Fuel: Gasoline CAUTION  DANGER  Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. Gasoline vapors are highly flammable and extremely explosive.

  • Page 19: Add Fuel: Propane (Lpg)

    ASSEMBLY 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Add Fuel: Propane (LPG) NOTICE  DANGER  – The LPG hose included with this unit works with standard 20 and 30 pound LPG tanks. NEVER place the LPG (liquefied petroleum gas) connector hose –...

  • Page 20: Grounding

    OPERATION 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR OPERATION Grounding Your generator must be properly connected to an appropriate Generator Location ground to help prevent electric shock. WARNING  WARNING  Failure to properly ground the generator can result in electric NEVER operate the generator inside any building, garage, shock.

  • Page 21: Surge Protection

    OPERATION 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR 3. Press and hold the ignition switch to start the engine. Release WARNING  as the engine begins to start. If the engine fails to start within five seconds, release the switch and wait at least ten seconds Do not expose to rain or use in damp locations.

  • Page 22: Starting The Engine: Propane (Lpg)

    OPERATION 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR 3. Pull the recoil cord slowly until resistance is felt and then pull NOTICE  rapidly. If the engine starts but does not continue to run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
  • Page 23 OPERATION 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR 3. Turn the EZ Start dial to the propane “RUN” position. 2. PULL-TO-PRIME: Pull the recoil cord slowly. Pull with 100% “CHOKE” 1-3 times until you feel a few combustion pulses that indicates that the engine momentarily started.

  • Page 24: Connecting Electrical Loads

    OPERATION 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR NOTICE WARNING   Accumulation of frost on LPG cylinder and regulators is Always remember to plug your appliances directly into the common during operation and normally is not an indication generator and do not plug the generator power cord into any of a problem.

  • Page 25: Eco (Economy) Mode

    OPERATION 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Power Management CAUTION  Use the following formula to convert voltage and amperage to For periods of high electrical load or momentary fluctuations, watts: the Eco Mode should be off.

  • Page 26: Parallel Operation

    4b. Turn the EZ Start dial to the “OFF” position. Parallel Operation The Champion model 201003 is parallel ready and can be operated in parallel with another Champion unit to increase the total available electrical power. A Champion parallel kit (optional equipment) is required for parallel operation.

  • Page 27: Operation At High Altitude

    MAINTENANCE 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR The part number and recommended minimum altitude for the WARNING  application of the high altitude carburetor main jet is listed in the following table. The folding handle is not long enough to hold and walk with a full stride when moving the generator.

  • Page 28: Cleaning The Generator

    MAINTENANCE 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Cleaning the Generator 5. Point the hose into a drain pan and allow the oil to drain completely. NOTE: The hose end must be lower than the CAUTION engine base to allow the oil to drain.

  • Page 29: Cleaning The Air Filter

    MAINTENANCE 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Cleaning the Air Filter 4. Carefully remove the carbon deposits from the spark arrestor with a wire brush. 1. Turn the maintenance cover fasteners to the unlocked position and remove the cover.

  • Page 30: Adjusting The Governor

    MAINTENANCE 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Disconnect the Battery 1. Pull two halves of battery connector and replace connector cover. 4. Remove the battery from the battery connectors and replace with new 9V battery. 5. Ensure the battery connector wires are fully tucked inside the battery compartment and not pinched between the top and base of the assembly.

  • Page 31: Storage

    STORAGE 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR 3. Turn the EZ Start dial to the “GASOLINE VALVE OFF” position. EVERY 100 HOURS OR ANNUALLY 4. After the engine stops, turn the dial counterclockwise to the — Change oil “STOP”...

  • Page 32: Removing From Storage

    STORAGE 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR WARNING  If there is a strong smell of LPG: Close valve on the cylinder. Check all connections for leaks by wetting the fittings with a solution of soap and water. Bubbles which appear or bubbles which grow indicate that a leak exists.

  • Page 33: Specifications

    SPECIFICATIONS 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR SPECIFICATIONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 10W-40 Generator Model ...........

  • Page 34: Troubleshooting

    TROUBLESHOOTING 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 35 TROUBLESHOOTING 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR Problem Cause Solution Review load and adjust. See “Connecting Overload. Electrical Loads.” Repeated circuit breaker tripping. Check for damaged, bare or frayed wires. Replace Faulty power cords or device. defective device.

  • Page 36: Warranty

    WARRANTY 201003 - 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc.
  • Page 37 CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2021 small off-road engine (SORE) and engine powered equipment.
  • Page 38 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 39 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter...

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