Champion Global Power Equipment 100592 Operator's Manual

Champion Global Power Equipment 100592 Operator's Manual

6250w dual fuel ge
Hide thumbs Also See for 100592:

Advertisement

Quick Links

SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure
to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and other U.S. and foreign patents pending.
REV 20210316
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
6250W DUAL FUEL GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100592
V
CARBON MONOXIDE AUTO-SHUTOFF

Advertisement

Table of Contents
loading

Summary of Contents for Champion Global Power Equipment 100592

  • Page 1 OPERATOR'S MANUAL MODEL #100592 6250W DUAL FUEL GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com CARBON MONOXIDE AUTO-SHUTOFF or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury.
  • Page 2: Table Of Contents

    100592 - 6250W DUAL FUEL GENERATOR TAbLE OF CONTENTS TAbLE OF CONTENTS Maintenance ..........
  • Page 3: Introduction

    100592 - 6250W DUAL FUEL GENERATOR INTRODUCTION INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines.
  • Page 4: Important Safety Instructions

    100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS DANGER  Operate equipment with guards in place. WARNING  Rotating parts can entangle hands, feet, hair, clothing and/ Cancer and Reproductive Harm – www.P65Warnings.ca.gov or accessories. Traumatic amputation or severe laceration can result.
  • Page 5 100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then When servicing the generator: turn them on for operation.
  • Page 6: Fuel Safety

    100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS Fuel Safety When adding or removing gasoline: DO NOT light or smoke cigarettes. DANGER  Turn the generator off and let it cool for at least two minutes before removing the gasoline cap. Loosen the cap slowly to GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE relieve pressure in the tank.
  • Page 7: Safety Labels

    100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
  • Page 8: Safety Symbols

    100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 9: Operation Symbols

    100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 10: Quickstart Label Symbols

    100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 11: Controls And Features

    100592 - 6250W DUAL FUEL GENERATOR CONTROLS AND FEATURES CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Level 7.
  • Page 12: Control Panel

    100592 - 6250W DUAL FUEL GENERATOR CONTROLS AND FEATURES Control Panel Fuel Select Dial 1. LPG Inlet – Used to connect LPG fuel source to generator. 2. Intelligauge with CO Shield – Four mode digital meter ® for displaying voltage, frequency, session run time, total run time.
  • Page 13: Intelligauge With Co Shield

    100592 - 6250W DUAL FUEL GENERATOR CONTROLS AND FEATURES Intelligauge with CO Shield ® Four mode digital meter for displaying voltage, frequency, session run time, total run time. Mutli-colored LED indicates CO shutoff or fault. MODE DESCRIPTION Output voltage of the generator.
  • Page 14: Parts Included

    100592 - 6250W DUAL FUEL GENERATOR CONTROLS AND FEATURES Parts Included Accessories Oil Funnel ................6.5 ft. (2 m) LPG Hose with Regulator ........Engine Oil ........
  • Page 15: Assembly

    100592 - 6250W DUAL FUEL GENERATOR ASSEMbLY ASSEMbLY Install the Support Leg 1. Attach the support leg (E) to the generator frame with Your generator requires some assembly. This unit ships from flange bolts (F) and flange lock nuts (G).
  • Page 16: Add Fuel: Gasoline

    100592 - 6250W DUAL FUEL GENERATOR ASSEMbLY 3. Using a funnel, add up to 37.2 fl. oz. (1100 ml) of oil NOTICE  (included) and replace oil fill cap/dipstick. DO NOT OVERFILL. Synthetic oil may be used after the 5 hour initial break-in period.
  • Page 17: Add Fuel: Propane (Lpg)

    100592 - 6250W DUAL FUEL GENERATOR ASSEMbLY 4. Connect the other end of the LPG hose to the LPG cylinder WARNING  valve and hand tighten. Pouring gasoline too fast through the fuel screen may result in gasoline splashing over the generator and operator while filling.
  • Page 18: Grounding

    100592 - 6250W DUAL FUEL GENERATOR OPERATION OPERATION WARNING  If there is a strong smell of LPG: Close valve on the cylinder. CO Shield - Carbon Monoxide (CO) ® Check all connections for leaks by wetting the fittings Detection and Auto-shutoff System with a solution of soap and water.
  • Page 19: Generator Location

    100592 - 6250W DUAL FUEL GENERATOR OPERATION Generator Location Move the generator to an open, outdoor area and point the exhaust away from people and buildings. Once relocated to NEVER operate the generator inside any building, including a safe area, the generator can be restarted, and the proper garages, basements, crawlspaces and sheds, enclosure or electrical connections made.
  • Page 20: Surge Protection

    100592 - 6250W DUAL FUEL GENERATOR OPERATION Surge Protection 6. Pull the starter cord slowly until resistance is felt and then pull rapidly. Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations.
  • Page 21: Starting The Engine: Propane (Lpg)

    100592 - 6250W DUAL FUEL GENERATOR OPERATION 8. Move the choke lever to the “RUN” position. NOTICE  If the engine starts but does not run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
  • Page 22: Connecting Electrical Loads

    100592 - 6250W DUAL FUEL GENERATOR OPERATION NOTICE WARNING   Accumulation of frost on LPG cylinder and regulators is Always remember to plug your appliances directly into the common during operation and normally is not an indication generator and do not plug the generator power cord into any of a problem.
  • Page 23: Gfci

    100592 - 6250W DUAL FUEL GENERATOR OPERATION 3. Plug in and turn on the first item. It is best to attach the NOTICE  item with the largest load first. In any electrical application, some current will flow through 4. Allow the engine to stabilize.
  • Page 24: Moving The Generator

    100592 - 6250W DUAL FUEL GENERATOR OPERATION The alternative main jet and installation instructions can be NOTICE  obtained by contacting our Technical Support Team. Installation instructions are also available in the Technical Bulletin area of If the engine will not be used for a period of two (2) weeks or the CPE website.
  • Page 25: Maintenance

    100592 - 6250W DUAL FUEL GENERATOR MAINTENANCE MAINTENANCE Changing the Engine Oil Change oil when the engine is warm. Refer to the oil Make certain that the generator is kept clean and stored specification to select the proper grade for your operating properly.
  • Page 26: Cleaning The Air Filter

    100592 - 6250W DUAL FUEL GENERATOR MAINTENANCE 3. Inspect the electrode on the plug. It must be clean and not 4. Carefully remove the carbon deposits from the spark worn to produce the spark required for ignition. arrestor screen with a wire brush.
  • Page 27: Maintenance Schedule

    100592 - 6250W DUAL FUEL GENERATOR STORAGE STORAGE Maintenance Schedule Follow the service intervals indicated in the following WARNING  maintenance schedule. Service your generator more frequently when operating in To avoid accidental or unintended ignition of your generator adverse conditions.
  • Page 28: Long Term Storage (Over 1 Year)

    100592 - 6250W DUAL FUEL GENERATOR STORAGE 11. Clean the generator according to Cleaning the Generator. 5. Check engine oil level and add clean, fresh oil if needed. See Oil Specifications for proper oil type. 12. Store the generator in a cool, dry place out of direct sunlight.
  • Page 29: Specifications

    100592 - 6250W DUAL FUEL GENERATOR SPECIFICATIONS SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See chart below Capacity ........37.2 fl. oz. (1100 ml) Generator Model .
  • Page 30: Troubleshooting

    100592 - 6250W DUAL FUEL GENERATOR TROUbLESHOOTING TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 31 100592 - 6250W DUAL FUEL GENERATOR TROUbLESHOOTING Problem Cause Solution Poor cord connection. Check all connections. Reset circuit breaker. Check all circuit Circuit breaker is open. breakers. Faulty brush assembly. Replace brush assembly (Service Center). Faulty AVR (auto voltage regulator).
  • Page 32: Warranty

    WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage To register your product for warranty and FREE lifetime call center covers.
  • Page 33 CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
  • Page 34 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 35 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter...

Table of Contents