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Champion Global Power Equipment 100719 Operator's Manual

8500w electric start inverter generator
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OPERATOR'S MANUAL
MODEL #100719
8500W ELECTRIC START
INVERTER GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and other U.S. and foreign patents pending.
EN
3648-M-OP REV 20230821
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion Global Power Equipment 100719

  • Page 1 OPERATOR'S MANUAL MODEL #100719 8500W ELECTRIC START INVERTER GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect CARBON MONOXIDE K ILLS your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE Of CONTENTS 100719 - 8500W ELECTRIC START INVERTER GENERATOR TAbLE Of CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ........... Changing the Engine Oil .........

  • Page 4: Introduction

    INTRODUCTION 100719 - 8500W ELECTRIC START INVERTER GENERATOR INTRODUCTION SAfETY DEfINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines.

  • Page 5: Important Safety Instructions

    IMPORTANT SAfETY INSTRUCTIONS 100719 - 8500W ELECTRIC START INVERTER GENERATOR IMPORTANT SAfETY INSTRUCTIONS DANGER  Operate equipment with guards in place. WARNING  Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories. Traumatic amputation or severe laceration can result.
  • Page 6 IMPORTANT SAfETY INSTRUCTIONS 100719 - 8500W ELECTRIC START INVERTER GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads.

  • Page 7: Fuel Safety

    IMPORTANT SAfETY INSTRUCTIONS 100719 - 8500W ELECTRIC START INVERTER GENERATOR fuel Safety WARNING  DANGER When starting the generator:  Do not attempt to start a damaged generator. GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Always check that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.

  • Page 8: Safety And Dataplate Labels

    IMPORTANT SAfETY INSTRUCTIONS 100719 - 8500W ELECTRIC START INVERTER GENERATOR Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 9: Safety Symbols

    IMPORTANT SAfETY INSTRUCTIONS 100719 - 8500W ELECTRIC START INVERTER GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    IMPORTANT SAfETY INSTRUCTIONS 100719 - 8500W ELECTRIC START INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quick Start Label Symbols

    IMPORTANT SAfETY INSTRUCTIONS 100719 - 8500W ELECTRIC START INVERTER GENERATOR Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 12: Controls And Features

    CONTROLS AND fEATURES 100719 - 8500W ELECTRIC START INVERTER GENERATOR CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1.

  • Page 13: Control Panel

    CONTROLS AND fEATURES 100719 - 8500W ELECTRIC START INVERTER GENERATOR Control Panel EZ Start Dial 1. EZ Start Dial – Used to start, stop and choke the generator. 2. Intelligauge – See Intelligauge section. 3. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads.

  • Page 14: Intelligauge With Co Shield

    CONTROLS AND fEATURES 100719 - 8500W ELECTRIC START INVERTER GENERATOR Intelligauge with CO Shield ® Four mode digital meter for displaying voltage, frequency, session run time and total run time. Mutli-colored LED indicates CO shutoff or fault. A. CO Shield LED –...

  • Page 15: Fcc Statement

    CONTROLS AND fEATURES 100719 - 8500W ELECTRIC START INVERTER GENERATOR fCC Statement Parts Included 1. This device complies with Part 15 of the FCC Rules. Operation Accessories is subject to the following two conditions: Engine Oil ........37.2 fl. oz. (1100 ml) 1a.

  • Page 16: Tools Needed

    CONTROLS AND fEATURES 100719 - 8500W ELECTRIC START INVERTER GENERATOR Tools Needed – Wrench/Socket set (metric) – Pliers Tools Included Spark Plug Socket ..........

  • Page 17: Assembly

    ASSEMbLY 100719 - 8500W ELECTRIC START INVERTER GENERATOR ASSEMbLY Install the Wheel Kit Your generator requires some assembly. This unit ships from our CAUTION  factory without oil. It must be properly serviced with fuel and oil before operation. The wheel kit is not intended for over-the-road use.

  • Page 18: Connect The Battery

    ASSEMbLY 100719 - 8500W ELECTRIC START INVERTER GENERATOR Connect the battery NOTICE  1. Remove the oil drain side maintenance cover by pushing and The recommended oil type for typical use is 10W-30 turning the two fasteners counterclockwise to the unlocked automotive oil.

  • Page 19: Add Fuel

    ASSEMbLY 100719 - 8500W ELECTRIC START INVERTER GENERATOR Add fuel 5. Check engine oil level before every use and add as needed. DANGER OIL DIP STICK OIL DIP STICK  Gasoline vapors are highly flammable and extremely explosive. DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or death.

  • Page 20: Grounding

    ASSEMbLY 100719 - 8500W ELECTRIC START INVERTER GENERATOR 3. The approximate fuel level is shown on the fuel gauge on top NOTICE  of the fuel tank. The generator engine works well with 10% or less ethanol blended gasoline. When using ethanol-gasoline blends there...

  • Page 21: Operation

    OPERATION 100719 - 8500W ELECTRIC START INVERTER GENERATOR Neutral Bonded to Frame* In the event of an engine shut off, when you approach the generator to investigate, a blinking red LED light in the CO Shield ® – Neutral circuit IS electrically connected to the frame/ground of area provides notification that the generator shut off due to an the generator.

  • Page 22: Generator Location

    OPERATION 100719 - 8500W ELECTRIC START INVERTER GENERATOR Generator Location NOTICE  WARNING CO Shield will detect the accumulation of carbon monoxide ®  (CO) from other fuel burning sources such as engine powered NEVER operate the generator inside any building, garage, equipment, or propane heaters used in the area of operation.

  • Page 23: Surge Protection

    OPERATION 100719 - 8500W ELECTRIC START INVERTER GENERATOR 3. Press and hold the ignition switch to start the engine. Release WARNING  as the engine begins to start. If the engine fails to start within five seconds, release the switch and wait at least ten seconds Do not expose to rain or use in damp locations.

  • Page 24: Connecting Electrical Loads

    OPERATION 100719 - 8500W ELECTRIC START INVERTER GENERATOR 3. Remove the oil drain side maintenance cover by pushing and NOTICE  turning the two fasteners counterclockwise to the unlocked horizontal position. For gasoline restarts with hot engine in hot ambient temperature >86°F (30°C): Rotate the EZ Start dial to...

  • Page 25: Do Not Overload Generator

    OPERATION 100719 - 8500W ELECTRIC START INVERTER GENERATOR WARNING  Always remember to plug your appliances directly into the generator and do not plug the generator power cord into any electrical outlet or connect to the circuit breaker panel in your home.

  • Page 26: Eco (Economy) Mode

    OPERATION 100719 - 8500W ELECTRIC START INVERTER GENERATOR Eco (Economy) Mode 2. Press the “TEST” (C) button located on the front of the receptacle to trip the device. This should immediately stop The Eco Mode button can be activated to turn on economy control the flow of electricity and shut off the lamp.

  • Page 27: Stopping The Engine

    OPERATION 100719 - 8500W ELECTRIC START INVERTER GENERATOR Moving the Generator style plugs. Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator. CAUTION  – NEVER lift or carry the generator using the folding handle.

  • Page 28: Maintenance

    MAINTENANCE 100719 - 8500W ELECTRIC START INVERTER GENERATOR To alleviate high altitude issues other than the natural power The owner/operator is responsible for all periodic maintenance. loss, CPE can provide a high altitude carburetor main jet. The Complete all scheduled maintenance in a timely manner.

  • Page 29: Cleaning And Adjusting The Spark Plug

    MAINTENANCE 100719 - 8500W ELECTRIC START INVERTER GENERATOR 3. Remove the oil drain hose slot plug and pull the drain hose NOTICE  through the slot. Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

  • Page 30: Cleaning The Air Filter

    MAINTENANCE 100719 - 8500W ELECTRIC START INVERTER GENERATOR 5. Make certain the spark plug gap is 5. Saturate in clean engine oil. 0.028-0.032 in. (0.7-0.8 mm). 6. Squeeze in a clean, absorbent cloth to remove all excess oil. 7. Place the filter in the assembly.

  • Page 31: Adjusting The Governor

    MAINTENANCE 100719 - 8500W ELECTRIC START INVERTER GENERATOR Adjusting the Governor 1. Remove the battery from the generator. 2. Charge battery following the battery charger’s instructions. WARNING  3. After charging, leave the battery for 0.5 to 1 hour before checking the voltage.

  • Page 32: Storage

    STORAGE 100719 - 8500W ELECTRIC START INVERTER GENERATOR 8. Remove the spark plug and pour about a tablespoon of oil into EVERY 100 HOURS OR ANNUALLY the cylinder. — Change oil 9. SLOWLY pull the recoil to rotate the engine to distribute and —...

  • Page 33: Removing From Storage

    STORAGE 100719 - 8500W ELECTRIC START INVERTER GENERATOR Removing from Storage NOTICE  If the generator has been improperly stored for a period longer than 30 days with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned of ethanol build up.

  • Page 34: Specifications

    SPECIfICATIONS 100719 - 8500W ELECTRIC START INVERTER GENERATOR SPECIfICATIONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 10W-40 Generator Model .......... . 100719 5W-30 Full Synthetic Start Type .

  • Page 35: Troubleshooting

    TROUbLESHOOTING 100719 - 8500W ELECTRIC START INVERTER GENERATOR TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 36 TROUbLESHOOTING 100719 - 8500W ELECTRIC START INVERTER GENERATOR Problem Cause Solution Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak. Make sure there are no objects creating obstructions within 5 feet of the generator.
  • Page 37 TROUbLESHOOTING 100719 - 8500W ELECTRIC START INVERTER GENERATOR Problem Cause Solution Poor cord connection. Check all connections. Circuit breaker is open. Reset circuit breaker. Check all circuit breakers. Loose wiring. Inspect and tighten wiring connections. Engine is running but no AC output.
  • Page 38 WARRANTY* Other Exclusions This warranty excludes: CHAMPION POWER EQUIPMENT – Cosmetic defects such as paint, decals, etc. 3 YEAR LIMITED WARRANTY – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage To register your product for warranty and FREE lifetime call center covers.
  • Page 39 CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
  • Page 40 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 41 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter...

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