Related Manuals for HYDAC FILTER SYSTEMS OLFP-6 /X-G/-T001
Summary of Contents for HYDAC FILTER SYSTEMS OLFP-6 /X-G/-T001
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Page 1: Offlinefilter Pressure
OLFP-6 /X-G/-T001 OffLineFilter Pressure Installation and Maintenance Instructions English (translation of original instructions) Keep for future reference. Document No.: 4113643... -
Page 2: Imprint
+49 (0)6897 509 1394 E-mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. -
Page 3: Table Of Contents
Starting up/using the unit ................29 Switching on/switching off pump - only for option: /-PKZ ......29 Performing maintenance ................29 Changing the filter element ................ 30 en(us) OLFP-6 /X-G/-T001 Page 3 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... - Page 4 Taking the unit out of operation ..............39 Disposing of the unit .................. 39 Customer Service ..................39 Spare parts list .................... 40 Technical details ..................42 Model Code ....................43 Index ......................44 en(us) OLFP-6 /X-G/-T001 Page 4 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
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Page 5: Preface
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> General terms and conditions. en(us) -
Page 6: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. en(us) OLFP-6 /X-G/-T001 Page 6 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 7: Safety Information
Observe these instructions and act with particular caution in such cases. Pass all safety information and instructions on to other users. General hazard Danger due to operating pressure Exposed electrical components Danger of electrical shock en(us) OLFP-6 /X-G/-T001 Page 7 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 8: Signal Words And Their Meaning In The Safety Information And Instructions
NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. en(us) OLFP-6 /X-G/-T001 Page 8 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 9: Structure Of The Safety Information And Instructions
Observe the following regulatory information and guidelines: • Legal and local regulations for accident prevention • Legal and local regulations for environmental protection • Country-specific regulations, organization-specific regulations en(us) OLFP-6 /X-G/-T001 Page 9 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 10: Proper/Designated Use
NOTICE Unpermitted operating media The filter will be damaged. Only use the filter with mineral oils or mineral oil-based raffinates. ► en(us) OLFP-6 /X-G/-T001 Page 10 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 11: Improper Use Or Use Deviating From Intended Use
► Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the device. -
Page 12: Qualifications Of Personnel / Target Group
• Product-specific knowledge Disassembly Operation Specialist • Product-specific knowledge personnel • Knowledge about how to handle operating media en(us) OLFP-6 /X-G/-T001 Page 12 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... - Page 13 • Product-specific knowledge personnel • Check for leaks Disposal Specialist • Proper and environmentally personnel friendly disposal of materials and substances • Decontamination of contaminants • Knowledge about reuse en(us) OLFP-6 /X-G/-T001 Page 13 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
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Page 14: Transporting The Filtration Unit
Completely drain the filter housing prior to transport and remove the filter element(s). Clean and flush the filter housing. Transport the filter housing in an upright position on a pallet: en(us) OLFP-6 /X-G/-T001 Page 14 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... - Page 15 Transporting the filtration unit Use two webbing slings to lift the unit as follows: en(us) OLFP-6 /X-G/-T001 Page 15 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
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Page 16: Storing The Filtration Unit
Humidity: up to 80% relative humidity Storage duration: Indefinitely Exchange all seals after a storage period of >2 years. Always store the unit in an upright position: en(us) OLFP-6 /X-G/-T001 Page 16 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 17: Decoding The Model Code Label
Item -> Description -> The type label of the filter housing -> Name plate of electric motor -> Model code; for details, see page 43 en(us) OLFP-6 /X-G/-T001 Page 17 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... - Page 18 -> Weight when empty Flow rate -> Flow velocity Temp. oil -> Permitted fluid temperature range Temp. amb. -> Permissible ambient temperature range Volume -> Vessel volume en(us) OLFP-6 /X-G/-T001 Page 18 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
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Page 19: Checking The Scope Of Delivery
The following items are supplied: Qty. Designation OffLine Filter OLFP Filter element, installed Locking cap for filter element, installed Installation and Maintenance Instructions (this document) en(us) OLFP-6 /X-G/-T001 Page 19 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 20: Olfp Features
• Minimum space requirement due to compact design • Very easy maintenance • High contamination retention capacity of the elements • Environmentally friendly element disposal through incinerability en(us) OLFP-6 /X-G/-T001 Page 20 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 21: Unit Components
Mutter Ventilation/air-vent plugs Motor pump assembly Electric motor terminal box Base frame with drip pan Clogging indicator / back-pressure indicator 1200 On/Off switch with motor protection (optional) en(us) OLFP-6 /X-G/-T001 Page 21 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 22: Unit Dimensions
Unit dimensions Unit dimensions The power unit has the following dimensions: All dimensions in mm. en(us) OLFP-6 /X-G/-T001 Page 22 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 23: Hydraulic Diagram
Hydraulic diagram Item Designation Connection, IN Connection, OUT Drain, DRAIN Filter housing Ventilation/air-vent plugs Motor pump assembly Clogging indicator / back-pressure indicator Clogging indicator/differential pressure indicator (optional) en(us) OLFP-6 /X-G/-T001 Page 23 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 24: Mounting/Installing The Unit
Fasten the OLFP with suitable floor anchors using the 4 Ø 12 mm bore holes in the base. Make sure that no stresses or vibrations are transmitted to the filter housing. Use hoses or expansion joints if necessary. en(us) OLFP-6 /X-G/-T001 Page 24 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... - Page 25 Ensure that there is sufficient room (A) > 530mm to change the filter element. In order to make changing the filter element easier, install the unit near the filter housing shut-off devices. en(us) OLFP-6 /X-G/-T001 Page 25 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
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Page 26: Notes On The Hydraulic Connection
Make sure that no tension or vibrations are carried over to the pump or filter housing when the pipes are connected. Use hoses or expansion joints if necessary. en(us) OLFP-6 /X-G/-T001 Page 26 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 27: Establishing Electrical Connection Of Filtration Unit (Only For Pump Version Without On/Off Switch)
Depending on the voltage supply, connect the electric motor of the pump with a Y or delta connection (see type label on the motor). Star (Y) connection Delta connection en(us) OLFP-6 /X-G/-T001 Page 27 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 28: Checking Direction Of Rotation
If rotation is in the opposite direction, change the phases in the terminal box or rotate the phases in the connection plug using the phase inverter in the connection plug. en(us) OLFP-6 /X-G/-T001 Page 28 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 29: Starting Up/Using The Unit
The filtration takes place between 0 to 3 bar. When the back pressure > 3 bar, the bypass valve opens. We recommend changing the filter element at 2.5 bar. en(us) OLFP-6 /X-G/-T001 Page 29 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 30: Changing The Filter Element
Empty the filter housing via the DRAIN port. Collect the escaping fluid (≈ 38 liters) in a suitable container and dispose of it in an environmentally correct manner. en(us) OLFP-6 /X-G/-T001 Page 30 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... - Page 31 Performing maintenance Loosen the eight 24 mm (wrench size) screws and unscrew them completely. en(us) OLFP-6 /X-G/-T001 Page 31 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
- Page 32 Performing maintenance Using the handles, take the filter cover off in an upwards direction and place it on a clean surface. en(us) OLFP-6 /X-G/-T001 Page 32 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
- Page 33 Performing maintenance Using the handles on the locking cap, remove the used filter element from the filter housing in an upwards direction. en(us) OLFP-6 /X-G/-T001 Page 33 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
- Page 34 Take the new filter element out of the packaging. Wet the O-rings on the new filter element lightly with the fluid. en(us) OLFP-6 /X-G/-T001 Page 34 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
- Page 35 Performing maintenance Place the locking cap onto the new filter element and turn it 45° to connect. en(us) OLFP-6 /X-G/-T001 Page 35 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
- Page 36 Do not use a hammer, etc. No filtration effect will occur without a locking cap. 11. Check the O-ring in the housing cover for damage, and replace it if necessary. en(us) OLFP-6 /X-G/-T001 Page 36 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
- Page 37 Tighten the eight 24 mm (wrench size) screws with a torque of 120 Nm. To keep the screws operating smoothly, we recommend assembly paste. en(us) OLFP-6 /X-G/-T001 Page 37 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
- Page 38 10 mm Allen wrench. Tighten the air bleed screw with a torque of 20 Nm. 15. The filter is ready for operation. en(us) OLFP-6 /X-G/-T001 Page 38 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
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Page 39: Taking The Unit Out Of Operation
Customer Service HYDAC Service GmbH Friedrichsthaler Straße 15, Werk 13 66540 Neunkirchen - Heinitz Germany Telephone: +49 (0)681 509 883 Fax: +49 (0)681 509 324 E-mail: service@hydac.com en(us) OLFP-6 /X-G/-T001 Page 39 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 40: Spare Parts List
To ensure safe and reliable operation of the filter, use only original spare parts and accessories. When ordering spare parts make sure to always indicate the complete unit designation (see section Model Code on page 43). en(us) OLFP-6 /X-G/-T001 Page 40 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... - Page 41 Filter element N6DMxxx Seal kit Consisting of position 106 and 2x 120 = Not available as spare part / not orderable = Upon request en(us) OLFP-6 /X-G/-T001 Page 41 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
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Page 42: Technical Details
Permitted fluid temperature range -10 … 80 °C Permissible storage temperature -40 … 40 °C range Filter housing volume ≈ 38 liters Weight when empty ≈ 110 kg en(us) OLFP-6 /X-G/-T001 Page 42 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 43: Model Code
= Standard, back-pressure indicator Differential pressure indicator, optical (VM2BM.x) Differential pressure indicator, electrical (VM2C.x) Differential pressure indicator, optical/electrical (VM2D.x) Differential pressure indicator, electrical D38 = (VLxGW.0/-V-113) = without en(us) OLFP-6 /X-G/-T001 Page 43 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... -
Page 44: Index
Flow rate ............18, 26 Forwarding agent ............. 12 Pressure differential ..........26 Proper/Designated Use ........... 10 Publisher..............2 Pump ............... 43 gear ................. 43 Gear pump............... 41 select ................. 6 en(us) OLFP-6 /X-G/-T001 Page 44 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11... - Page 45 Spare parts list ............40 Specialist personnel .......... 12, 13 Storage temperature ..........16 Supply voltage ............43 switching off ............. 29 Weight ............... 18, 42 Transport ............12, 14 en(us) OLFP-6 /X-G/-T001 Page 45 / 48 MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx 2016-04-11...
- Page 46 Notes...
- Page 48 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-mail: filtersystems@hydac.com...
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