THERMOROSSI POPSTAR 6 Installation, Use And Maintenance Manual

THERMOROSSI POPSTAR 6 Installation, Use And Maintenance Manual

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Installation, use and maintenance guide.
Models:
- POPSTAR 6
- POPSTAR 10

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Summary of Contents for THERMOROSSI POPSTAR 6

  • Page 1 Installation, use and maintenance guide. Models: - POPSTAR 6 - POPSTAR 10...
  • Page 2 INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 Installation, use and maintenance guide. Page 1...
  • Page 3: Table Of Contents

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 INDEX 1 – INTRODUCTION ..............................6 1.1 SAFETY GUIDELINES ..............................6 1.2 SAFETY STANDARDS ..............................6 1.3 RECOMMENDATIONS ..............................6 1.4 GENERAL GUIDELINES ..............................6 1.5 TRANSPORTATION AND STORAGE..........................7 1.6 GUIDELINES FOR CORRECT DISPOSAL OF THE PRODUCT ..................
  • Page 4 INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 8.4 REPLACING THE BUFFER BATTERY OF THE CONTROL PANEL ................ 29 9 – SMOKE DISCHARGE TUBE AND VENTILATION OF THE ROOMS ............. 30 9.1 FOREWORD ..................................30 9.2 ROOM VENTILATION ..............................30 9.3 SMOKE OUTLET ................................
  • Page 5 DECLARATION OF PERFORMANCE ACCORDING TO REGULATION (EU) 305/2011 Codice di identificazione unico del prodotto-tipo: POPSTAR 6 Modello, lotto, serie ai sensi dell'articolo 11, paragrafo 4: POPSTAR 6 Unique identification code of the product type: Model, batch or serial number required under Article 11(4):...
  • Page 6 Name and address of the agent as required pursuant Article 12( 2): THERMOROSSI S.P.A. Via Grumolo, n° 4 36011 Arsiero (VI) Sistema di valutazione e verifica della costanza della prestazione del prodotto da costruzione di cui all'allegato V: Sistema 3 e 4...
  • Page 7: Introduction

    Any repairs or actions carried out on any systems, components or internal parts of the appliance, or on any of the accessories supplied with it, that are not specifically authorised by Thermorossi S.p.A, will automatically void the warranty and the manufacturer's responsibility, pursuant to Italian Decree no.
  • Page 8: Transportation And Storage

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 be careful not to touch them and also educate children to be aware of said risks. Do not expose your body to hot air for long, do not overheat the room in which the appliance is installed, as these actions could cause health problems.
  • Page 9: Technical Characteristics

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 2 – TECHNICAL CHARACTERISTICS M.U. POPSTAR 6 POPSTAR 10 Firebox power Min. / Max.* 2.51 / 6.58 2.51 / 10.22 Rated power Min. / Max.* 2.43 / 6.31 2.43 / 9.63...
  • Page 10: General Description

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 3 – GENERAL DESCRIPTION 3.1 OPERATING TECHNOLOGY Your appliance has been built to fully satisfy all your heating and practical requirements. Top-grade components and functions managed with microprocessor technology guarantee high reliability and optimal performance.
  • Page 11: Installation

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 4 – INSTALLATION 4.1 APPLIANCE LOCATION Follow the general guidelines set out in paragraph 1.1 to the letter. Above all keep in mind that the floor of the installation site must be capable of bearing the weight of the appliance added to the weight of the pellets in the tank.
  • Page 12: Installation Of Metalcolor Casing

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 4.3 INSTALLATION OF METALCOLOR CASING To install the METALCOLOR casing proceed as follows: Use pliers to remove all 6 pre-drilled fasteners indicated with the letter (A). Pull the tabs indicated with the letter (B) outwards, in order to secure the side panel firmly in place.
  • Page 13: Intallation Of Cristallo Casing

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 Emissione:23/07/2020 Revisione: 4.4 INTALLATION OF CRISTALLO CASING To install the CRISTALLO casing proceed as follows: Emissione:23/07/2020 Use pliers to remove only the two middle pre-drilled fasteners indicated with the letter (A).
  • Page 14: Installation Of Stone Casing

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 Emissione:23/07/2020 Revisione: Emissione:23/07/2020 4.5 INSTALLATION OF STONE CASING Revisione: To install the STONE casing proceed as follows: Pull the tabs indicated with the letter (B) outwards, in order to secure the side panel firmly in place.
  • Page 15: Handle And Door Opening

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 Emissione:23/07/2020 Revisione: 4.6 HANDLE AND DOOR OPENING Emissione:23/07/2020 Revisione: To open and close the door of the combustion chamber (C), open the outer door (A) using the special handle (B) then disengage the latch using the same handle (B).
  • Page 16: Connecting The Appliance To The Flue Outlet

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 4.7 CONNECTING THE APPLIANCE TO THE FLUE OUTLET Connection of the appliance to the flue outlet must be carried out in strict compliance with the instructions contained in this use and maintenance guide.
  • Page 17: Installation Of The "Coaxial Outlet" Kit (Optional)

    PRE-TAGLIATA Figura 1 Il presente disegno è di proprietà esclusiva di THERMOROSSI S. p.A.. La riproduzione totale e/o parziale e la divulgazione a terzi, senza nostro esplicito consenso scritto, verrà perseguito secondo i termini di legge in vigore. Prodotto Descrizione...
  • Page 18: Description Of The Controls

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 5 – DESCRIPTION OF THE CONTROLS The appliance, when operating, could be hot to the touch, particularly the door of the combustion chamber: take care when handling the appliance components. Your appliance has obtained the CE marking and has been made to run for at least one hour to check that it functions correctly.
  • Page 19: Description Of The Power Panel

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 Display The following information can appear on the display: Displays the preset combustion power, and consequently the pellet consumption, by the number of bars that are lit up around the flame symbol, using this logic:...
  • Page 20: Date: Setting The Date And Time

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 5.3 DATE: SETTING THE DATE AND TIME The appliance must be energised and the I/0 switch in position "1". The current date and time can be set using the DATE function.
  • Page 21 INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 2) Press the Scroll Buttons to select the day of the week on which you want to set the program. Each dot corresponds to one day of the week (e.g. 1 corresponds to Monday, 2 correspond to Tuesday, etc...). To confirm the day of the week selected for the programming press the Flame Button.
  • Page 22: Level: Operating Level Setting

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 Alternatively, if you wish to copy the exact same programming for the ON/OFF cycles set for a particular day to the next day simply press the Ventilation button. For example: if I want to copy all the programmed ON/OFF cycles set for Monday to Tuesday the following screen will appear: I press the Ventilation button once again to copy all the cycles programmed for Tuesday to Wednesday.
  • Page 23: Room Control: Connection With The Room Control Device (Optional)

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 LEVEL 2 is an operating program that accelerates the speed of the smoke suction unit in proportion to all the combustion power levels. This level must be set when the user notices a weak, high and very dark flame. Attention: this modification does not authorise the use of below-standard pellets, or no vacuum in the flue outlet.
  • Page 24: Use Of The Appliance

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 6 – USE OF THE APPLIANCE 6.1 DESCRIPTION OF THE OPERATING STAGES START: has a duration of approx. 20 minutes, during this phase the appliance is programmed to light the flame. The appliance will not accept power variations in the firebox.
  • Page 25: Additional Room Temperature Thermostat / Additional Chronothermostat

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 7 ADDITIONAL ROOM TEMPERATURE THERMOSTAT / ADDITIONAL CHRONOTHERMOSTAT Your appliance is already fitted with all the temperature adjustment and programming functions. However, it is possible to connect the appliance to a room temperature thermostat or an additional chronothermostat: --->...
  • Page 26 ATTENTION: Use common type N.O. (normally open) contacts for the connection to the chronothermostat. ATTENTION: In the event of connections to the chronothermostat Thermorossi shall not be held responsible for the appliance not starting up, smoke leaks and breakage of the lighting component. In the event of a programmed cycle on always ensure that the brazier is clean and seated correctly in its lodging.
  • Page 27: Cleaning And Maintenance

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 8 - CLEANING AND MAINTENANCE 8.1 FOREWORD Before beginning any maintenance operation ensure that the appliance is switched OFF and disconnected from the electric power socket. Your appliance, being a pellet-fuelled appliance, requires regular general controls and cleaning. This will guarantee regular operation and optimal output at all times.
  • Page 28 INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 to carry out the necessary maintenance or if only partial maintenance is carried out will affect the correct functioning of the appliance. Any problems resulting from total or partial lack of cleaning or maintenance will immediately void the warranty.
  • Page 29 INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 Page 28...
  • Page 30: Battery Replacement For Infrared Remote Control

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 8.3 BATTERY REPLACEMENT FOR INFRARED REMOTE CONTROL When the infrared remote control does not send out the transmission signal (led on), the battery must be replaced. Use a Phillips screwdriver of proper size, to separate the half shells and replace the battery. The dead battery must be disposed of safely.
  • Page 31: Smoke Discharge Tube And Ventilation Of The Rooms

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 9 – SMOKE DISCHARGE TUBE AND VENTILATION OF THE ROOMS 9.1 FOREWORD Due to the frequent accidents caused by poor functioning of flue outlets installed in private dwellings, we have prepared the following paragraph to assist the installer in his inspection of the parts concerned with eliminating the gases produced by combustion.
  • Page 32: Flue Outlet / Flue System Components

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 9.3.2 FLUE OUTLET / FLUE SYSTEM COMPONENTS Components and accessories of a chimney 1 Chimney 2 Flow path 3 Smoke discharge tube Every chimney must have minimum number of components...
  • Page 33 INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 Seal area where the inlet and outlet part of the smoke exhaust meets the wall. It is strictly forbidden to apply mesh to the end of the outlet tube , as it could cause the appliance to malfunction.
  • Page 34: Alarms

    ATTENTION: The appearance of one of the alarms described below, does not necessarily imply a defect in the product, but simply Thermorossi S.p.A.’s intention to inform the user of the need for corrective actions in order to guarantee maximum safety, greater reliability and high performance of the appliance.
  • Page 35: Electrical Wiring

    Aspiratore Fumi Smoke suction unit Il presente disegno è di proprietà esclusiva di THERMOROSSI S.p.A.. La riproduzione totale e/o parziale e la divulgazione a terzi, senza nostro esplicito consenso scritto, verrà perseguito secondo i termini di legge in vigore. Prodotto...
  • Page 36: Information For The Skilled Technician

    INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 12 – INFORMATION FOR THE SKILLED TECHNICIAN 12.1 MAIN COMPONENTS AND THEIR OPERATION SMOKE PRESSURE SWITCH This is a safety switch that stops the screw feeder motor whenever necessary. The main cause for the pressure switch tripping is a blocked flue outlet or smoke exhaust pipe.
  • Page 37 INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 PROBLEM POSSIBLE CAUSE SOLUTION CLEAN THE BRAZIER AS INDICATED IN THIS USE AND PELLET TANK IS EMPTY MAINTENANCE GUIDE, THEN FILL UP THE TANK WITH THE FOLLOWING ALARM IS SHOWN ON THE DISPLAY “NO PELLET”...
  • Page 38 INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 UNBURNT PELLETS IN EXCESSIVE DRAUGHT IN THE FLUE OUTLET HAVE THE FLUE OUTLET DRAUGHT CHECKED AND IF THE FOLLOWING ALARM IS SHOWN ON THE DISPLAY “NO PELLET” THE BRAZIER NECESSARY MAKE THE APPROPRIATE MODIFICATIONS...
  • Page 39 INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 Page 38...
  • Page 40 INSTALLATION, USE AND MAINTENANCE GUIDE POPSTAR 6 – POPSTAR 10 F ire L o v e rs Via Grumolo, 4 (Z.I.) 36011 Arsiero (VI) - ITALY Fax 0445.741657 - www.thermorossi.com - info@thermorossi.it Page 39...

This manual is also suitable for:

Popstar 10

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