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THERMOROSSI BOSKY 25 Installation, User & Service Manual
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THERMOROSSI BOSKY 25 Installation, User & Service Manual

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THERMOROSSI
BOSKY 25,30 & F25, F30
COUNTRY, COUNTRY F
INSTALLATION, USER &
SERVICE MANUAL
VER 1 10/2015
THERMOROSSI UK,
BLYTH ROAD, HARWORTH, DONCASTER UK DN11 8NE
tel. (0044) 1302742520 fax 01302 750573
EMAIL - technical@thermorossi.co.uk
www.thermorossi.co.uk

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Summary of Contents for THERMOROSSI BOSKY 25

  • Page 1 THERMOROSSI BOSKY 25,30 & F25, F30 COUNTRY, COUNTRY F INSTALLATION, USER & SERVICE MANUAL VER 1 10/2015 THERMOROSSI UK, BLYTH ROAD, HARWORTH, DONCASTER UK DN11 8NE tel. (0044) 1302742520 fax 01302 750573 EMAIL - technical@thermorossi.co.uk www.thermorossi.co.uk...
  • Page 2 ....Recommendations for the execution of the hydraulic and electric system ........Installation of casing for Bosky 25-30-F25-F30........... OPERATION ....................... Description of parts and main controls of the central heating cookers ......Lighting and starting the central heating cookers ..........
  • Page 3 Ventilation of the rooms ..................Connection with the flue outlet..................TROUBLESHOOTING ....................Problems, causes and remedies for Bosky central heating cookers ......SPARE PARTS ......................
  • Page 4 RECOMMENDATIONS FOR THE EXECUTION OF THE HYDRAULIC AND ELECTRIC SYSTEM Installation must be done by a competent person, namely HETAS H004 qualified. Before installing your central heating cooker we recommend that your flue outlet has a suitable draught. We recommend connecting the plant circulating pump to the central heating cooker’s control panel.
  • Page 5 THERMOROSSI DECLINES ALL RESPONSIBILITY FOR THE CORRECT FUNCTIONING AND DURATION OF THE APPLIANCE IF ALL OF THE ABOVE GUIDELINES ARE NOT OBSERVED. NO TECHNICAL SERVICING BY OR ON BEHALF OF THERMOROSSI, CAUSED BY THE NON-OBSERVANCE OF THESE RECOMMENDATIONS, WILL BE...

  • Page 6: Declaration Of Conformity

    DICHIARAZIONE DI CONFORMITA ' DECLARATION OF CONFORMITY La THERMOROSSI S.P.A., VIA GRUMOLO N° 4 36011 ARSIERO (VI), sotto la sua esclusiva responsabilità che l’apparecchiatura descritta in appresso: DECLARES that the DICHIARA product: Descrizione Description Cucina a legna Wood Cooker Marchio Trademark THERMOROSSI S.P.A.
  • Page 7 Unique identification code of the product type: BOSKY 25, apparecchio per il riscaldamento domestico, con acqua, alimentato a ceppi di legna BOSKY 25, residential space heating appliance with water fired by wood logs EN 12815:2001 A1:2004 Numero di tipo, lotto , serie o qualsiasi altro elemento che consenta l'identificazione del prodotto...
  • Page 8 La prestazione del prodotto di cui ai punti 1 e 2 è conforme alla prestazione dichiarata di cui al punto 7. Si rilascia la presente dichiarazione di prestazione sotto la responsabilità esclusiva del fabbricante di cui al punto 4 The performance of the product identified in points 1 and 2 is in conformity with the declared performance in point 7.
  • Page 9 Name, registered trade name or registered trade mark and contact address of the manufacturer as required pursuant Article 11( 5): THERMOROSSI S.P.A. Via Grumolo, n° 4 36011 Arsiero (VI) Sistema o sistemi di valutazione e verifica della costanza della prestazione del prodotto da...
  • Page 10 400238 The notified laboratory KIWA ITALIA S.P.A. N° 0694 performed the determination of the product type on the basis of type testing under system 3 and issued test report 400238 La prestazione del prodotto di cui ai punti 1 e 2 è conforme alla prestazione dichiarata di cui al punto 7.
  • Page 11 4 Name, registered trade name or registered trade mark and contact address of the manufacturer as required pursuant Article 11( 5): THERMOROSSI S.P.A. Via Grumolo, n° 4 36011 Arsiero (VI) Sistema o sistemi di valutazione e verifica della costanza della prestazione del prodotto da...
  • Page 12 punto 7. Si rilascia la presente dichiarazione di prestazione sotto la responsabilità esclusiva fabbricante di cui al punto 4 The performance of the product identified in points 1 and 2 is in conformity with the declared performance in point 7. This declaration of performance is issued under the sole responsibility of the manufacturer identified in point 4 Firmato a nome e per conto del fabbricante da (nome e funzione)
  • Page 13 Name, registered trade name or registered trade mark and contact address of the manufacturer as required pursuant Article 11( 5): THERMOROSSI S.P.A. Via Grumolo, n° 4 36011 Arsiero (VI) Sistema o sistemi di valutazione e verifica della costanza della prestazione del prodotto da...
  • Page 14 determination of the product type on the basis of type testing under system 3 and issued test report 400238 La prestazione del prodotto di cui ai punti 1 e 2 è conforme alla prestazione dichiarata di cui punto 7. Si rilascia la presente dichiarazione di prestazione sotto la responsabilità esclusiva fabbricante di cui al punto 4 The performance of the product identified in points 1 and 2 is in conformity with the declared performance in point 7.
  • Page 15 Name, registered trade name or registered trade mark and contact address of the manufacturer as required pursuant Article 11( 5): THERMOROSSI S.P.A. Via Grumolo, n° 4 36011 Arsiero (VI) Sistema o sistemi di valutazione e verifica della costanza della prestazione del prodotto da...
  • Page 16 performance in point 7. This declaration of performance is issued under the sole responsibilityof the manufacturer identified in point 4 Firmato a nome e per conto del fabbricante da (nome e funzione) Signed for and on behalf of the manufacturer (name and title) Luogo/Place Arsiero...
  • Page 17 Name, registered trade name or registered trade mark and contact address of the manufacturer as required pursuant Article 11( 5): THERMOROSSI S.P.A. Via Grumolo, n° 4 36011 Arsiero (VI) Sistema o sistemi di valutazione e verifica della costanza della prestazione del prodotto da...
  • Page 18 Data/Date 27/06/2013 Specifica tecnica armonizzata: EN 12815:2001 A1:2004 Harmonized technical specification: Caratteristiche Essenziali Prestazione / Performance Essential characteristics Sicurezza antincendio / Fire safety Reazione al fuoco / Reaction to fire Minime distanze / Minimum distances (mm): posteriore / rear = 200 lati / sides = 200 frontale Distanza da materiali combustibili / front = 800 soffitto /...
  • Page 19 IMPORTANT NOTICE: PLEASE READ THE ACCOMPANYING WARRANTY: Any alteration that is not approved by Thermorossi, could invalidate the approval of the appliance, operation of the warranty and could also affect your statutory rights. Use only authorised replacement parts.

  • Page 20: Standards And Recommendations

    1.2 SAFETY GUIDELINES PERSONAL INJURY This safety symbol identifies important messages throughout the manual. When you come across this symbol, read the following message carefully. Users of the central heating cooker must adhere strictly to the instructions to avoid serious injury. DAMAGE TO PROPERTY This safety symbol identifies messages or instructions that are essential for the correct operation of the cooker and heating system.
  • Page 21 TECHNICAL CHARACTERISTICS...

  • Page 25: Technical Data

    TECHNICAL DATA BOSKY 25 BOSKY 30 BOSKY F25 BOSKY F30 29.6 30.5 29.6 30.5 Maximum output kW 20,9 21.4 20.9 21.4 Nominal output 72,000 73,000 72,000 73,000 Nominal output Btu 19.1 19.1 Heat to water Kw 61000 65000 61000 65000...
  • Page 26 Country Country F Maximum output KW 31.6 31.6 Maximum output Btu 108,000 108,000 Nominal output KW 21.4 21.4 Nominal output Btu 73,000 73,000 Heat to water KW 19.1 19.1 Heat to water Btu 65000 65000 Heat to air KW Heat to air Btu 8000 8000 Height (mm)

  • Page 27: Operating Principle

    2.1VITRIFICATION The central heating cookers series 25 - 30 - F25 - F30 country, country F-can be supplied with the boiler body with vitrification treatment. This treatment occurs at very high temperatures that permit the glass and steel to melt into an alloy that is completely impervious to corrosion attack caused by acid combustion smoke.
  • Page 28 If wood is burned at low temperature then very little is achieved and incomplete combustion occurs. Incomplete combustion is typified by wood tar deposits all over the internals of the firebox, flue ways and door glass. The lower the combustion chamber temperature, the worse the combustion and the greater the build up of wood tar.
  • Page 29 Cause condensation. When the combustion chamber is up to a high enough temperature, the wood oil starts to vaporise from the wood, and creates long yellow flames. Secondary air is drawn in to mix with these flames and this further improves the combustion. As the wood fuel burns away it slowly decomposes leaving a light grey coloured ash.
  • Page 30 INCORRECT INSTALATION INCORRECT CHIMNEY The main problem here is knowing How do I know that the wood fuel is at the correct moisture content for burning? How do I know if I am burning the wood at the correct temperature? Two pieces of equipment will help here, a moisture meter will tell you what the moisture content of your wood is and a flue thermometer will tell you what temperature your appliance is running at.
  • Page 31 Regular cleaning of the appliance and the chimney is essential the frequency of such cleaning would be established by experience but we would think once every 6 weeks would be adequate. A carbon monoxide alarm must be fitted in the same room as the cooker...
  • Page 32 Adhere to the recommended minimum distances illustrated in the drawing below. For the Bosky 25, 30, F25 & F30, side distances need only to be 75MM. For inset installations ensure that the top cast iron cornice is insulated from the surrounding furnishings by means of lateral air spaces or compressed vermiculite insullation board or similar non- combustable matieral.
  • Page 33 4.1.1 INSET CENTRAL HEATING COOKER If you wish to integrate your central heating cooker with your kitchen furnishings or with a particular furnishing arrangement remove the fold-away towel rack by undoing the 2 screws as illustrated in the figure below and then mount the enamelled casing (only for models 25 - 30 - F25 - F30 ) .
  • Page 34 MOUNTING THE SAFETY HEAT EXCHANGER (OPTIONAL) Country, Country F This must be carried out by removing the ceramic left handside panels ( acting as indicated in par . 4.13) . Remove the cap ( 10 ) by turning the screws ( 7 ) and its washers ( 8 ) . Now attach the heat exchanger ( 1 ) and accessories ( 2 ) ( 3 ) ( 4 ) ( 5 ) to the cooker .

  • Page 35: Wiring Diagram

    WIRING DIAGRAM 25 - 30 The electrical connections must be made before mounting the left side panel as the terminal block is located behind the left side panel (see the figure below on the right). CAUTION: IT IS MANDATORY TO EARTH THE CENTRAL HEATING COOKER AS ILLUSTRATED IN THE BELOW DIAGRAM.
  • Page 36 WIRING DIAGRAM F25 - F30 The electrical connections must be made before mounting the left side panel as the terminal block is located behind the left side panel (see the figure below on the right). CAUTION: IT IS MANDATORY TO EARTH THE CENTRAL HEATING COOKER AS ILLUSTRATED IN THE BELOW DIAGRAM.
  • Page 37 WIRING DIAGRAM COUNTRY - COUNTRY F The electrical connections must be made before mounting the left side panel as the terminal block is located behind the left side panel (see the figure below on the right. CAUTION: IT IS MANDATORY TO EARTH THE CENTRAL HEATING COOKER AS ILLUSTRATED IN THE BELOW DIAGRAM.

  • Page 38: Plumbing Information

    PLUMBING INFORMATION Primaries must be 28MM minimum. Flow and return pipework must be 22MM minimum. The key feature of this layout is the injector tee, which allows primary gravity circulation to occur when the pump is not running and induced gravity flow to occur when the pump is running. To reduce the necessity of running four pipes from the boiler, it is possible to fit the injector tee at first floor level and then to fit a flow and return only to the boiler connected diagonally as shown.
  • Page 40 GUIDELINES FOR THE HYDRAULIC CONNECTIONS OF THE CENTRAL HEATING COOKER TO THE BOILER COILS. Thermal stores can be designed to integrate a variety of different heat sources and allow both hot water and central heating to be carried out at maximum economy. The size of the store is determined by the heat load of the property and hot water flow rates required.
  • Page 42 4.8 GUIDELINES FOR THE HYDRAULIC CONNECTIONS OF THE CENTRAL HEATING COOKER TO THE AIR-CASED BOILER.
  • Page 43 4.10 INSTALLATION OF CASING FOR BOSKY 25 - 30 - F25 - F30 After positioning the central heating cooker, connecting the electrical system and the hydraulic system (only if using the rear delivery and return outlets) (see para. 4.2 - 4.3 - 4.4 - 4.5 - 4.6 - 4.7 - 4.8 - 4.9 ) proceed with the installation of the casing as illustrated in the images below:...
  • Page 44 Then mount the left side panel complete with insulation (see figure on left): -Fit the tabs (G) into the rectangular holes under the left side cornice -Fit the tabs (H) into the holes in the base and push the side panel back until it locks in, then secure using the 2 screws indicated.
  • Page 46 Provide for reassembling ceramics ( 6 ) by removing first the black knob of the flap adjustment fumes and then pulling the central support ceramics ( 8 ) by pulling on the inside ; later proceed through the use of screws ( 7 ) to fixing there ramiche ( 6 ) on the support ( 8 ) . Finally fix the support ( 8 ) full of pottery to the cooker Mounting side rails (OPTIONAL country, country F) In order to assemble the side handles (optional) you must assemble before mounting ceramics.
  • Page 47 5 OPERATION DESCRIPTION OF MAIN CONTROLS AND COMPONENTS 5.1.1 DESCRIPTION OF MAIN CONTROLS AND COMPONENTS OF CENTRAL HEATING COOKERS 25 - 30 - F25 - F30 The main controls and components listed below are located behind the enamelled door on the boiler side and on the top surface. AUTOMATIC COMBUSTION AIR REGULATOR OVEN LIGHT SWITCH (ONLY F25-F30) WATER THERMOSTAT...
  • Page 48 5.1.2 DESCRIPTION OF MAIN CONTROLS AND COMPONENTS Country, Country F AUTOMATIC COMBUSTION AIR REGULATOR WATER TEMPERATURE GAUGE ANTI CONDENSATE THERMOSTAT(LOCATED BOTTOM LEFT BEHIND THE PANELS) WATER PUMP ACTIVATED LIGHT STARTER SMOKE DIVERTOR FLAP TEMPERATURE SENSOR PRIMARY AIR ASH DOOR SECONDARY ASH DOOR GRATE POSITION ADJUSTMENT NUT SAFETY HEAT EXCHANGER (OPTIONAL) (LOCATED LEFT BEHIND THE PANELS LOADING DOOR...
  • Page 49 LIGHTING AND STARTING THE CENTRAL HEATING COOKERS Before using the central heating cooker make sure that all the movable parts are in position; also remove any labels and stickers from the glass to avoid having permanent traces remain on the surfaces. Verify that the hydraulic and electric connections have been made perfectly.
  • Page 50 GRATE POSITIONS IN THE 25, F25, 30 & F30 During the winter period the grate must remain in the lowest position in order to guarantee the maximum heat exchange from the combustion to the boiler and consequently to the water. There are 3 grate positions: Lowered grate and only central heating All the heat is transferred to the water to take full advantage of the wet surfaces.
  • Page 51 HOW TO USE THE OVEN IN CENTRAL HEATING COOKERS F25 - F30 By acting on the smoke deviator flap (diagram below) the central heating cooker can have 2 operating modes: -Only central heating, in this mode the oven cannot be heated, only the left side of the cook top plate is heated.
  • Page 52 CLEANING AND MAINTENANCE GENERAL CLEANING Before commencing any operation disconnect the central heating cooker from the electrical power outlet. Your central heating cooker does not require any special maintenance; simply adhere to the simple and basic, but regular controls and general cleaning. This will guarantee regular operation and optimal output at all times.
  • Page 53 CLEANING THE HOT PLATES Clean the hot plates with a normal gentle detergent. After cleaning (for the models with non-vitrified hot plate), protect the plate by applying a film of oil to keep it clean and shiny. As an alternative to the oil apply a thin film of protective chrome paste (readily available from your local hardware store).
  • Page 54 In the unlikely event that the appliance is not operating in freezing conditions the water must be drained from the boiler to prevent frost damage THERMOROSSI SPA DECLINES ALL RESPONSIBILITY FOR DAMAGES TO THINGS AND/OR PERSONS CAUSED BY THE FAILURE TO OBSERVE THESE INSTRUCTIONS.
  • Page 55 If you have bought a house and have no experience as to the performance of the chimney be very careful, ask the previous owners and try to gather as much information as possible before you commit yourself. As a rough rule of thumb consider that if you have a 90 bend in the flue you will need an additional 1m of height and for every metre of horizontal flue you will need an additional 2m of height.
  • Page 56 Fig 1...
  • Page 58 FIG 2 Single Story Instalations INTERNAL...

  • Page 59: Connection To The Chimney

    FIG 3 TWO STORY INSTALATIONS INTERNAL 7.3 CONNECTION TO THE CHIMNEY The smoke outlet can be connected at the top of the hotplate or at the back of the central heating cooker using the hardware provided as illustrated in the figure below. If you wish to connect the chimney to the back of the heater then you need to close the top smoke outlet with the cover provided, remove the perforated cover from the back and remove the fixed cover by undoing the screws.
  • Page 60 VENTILATION OF THE ROOMS It is essential for the room in which the appliance is installed to be well-ventilated, also to guarantee secondary air for combustion in the central heating cooker. The natural air flow occurs directly through permanent apertures to the outside made in the walls of the room, or by means of single or multiple ventilation ducting.
  • Page 61 TROUBLESHOOTING PROBLEMS CAUSES AND REMEDIES FOR BOSKY BOILERS Clean the burner by shifting the grate Burner is clogged to the winter position and riddle until the ash drops through Moisture content of Use smaller pieces of firewood and wood is too high or more seasoned firewood pieces too large Difficulty lighting the fire...
  • Page 62 Inspect the flue draft: Presence of constrictions in the chimney, too many curves, poor insulation;,section Poor draft too small / clean the flue outlet/ lift the cook top and thoroughly clean the smoke passage and in particular the additional heat exchanger. Insufficient air in the Create an adequate opening for air room...
  • Page 63 SPARE PARTS SPARE PARTS FOR BOSKY 25 - 30 (PART 1).
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  • Page 76 9.14 SPARE PARTS FOR BOSKY 25-30, COUNTRY (INSULATION COVERS ). 9.15 SPARE PARTS FOR BOSKY F25, F30 COUNTRY F (INSULATION COVERS).

This manual is also suitable for:

Bosky f25Bosky 30Bosky f30Bosky countryBosky country f