Table of Contents
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Watson-Marlow 323Dz User Manual
WATSON-MARLOW BREDEL MANUALS
m-323dz-en-06
Watson-Marlow
323Dz pumps
Contents
1
2
3
4
5
6
7
8
8.1
8.2
9
9.1
9.2
dispensing
2
2
3
4
5
6
7
9
9
14
pumpheads
16
17
18
18
21.6 313D and 314D:
19
20
21
22
22
22
22
23
23
24
26
28
21.13 501RL and 501RL2:
tubing part numbers
30
30
31
31
32
32
33
33
34
34
38
38
39
40
40
41
41
42
42
42
44
45
46
47
48
48
48
49
50
51
51
52
52
52
53
1
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Table of Contents
Related Manuals for Watson Marlow Pumps 323Dz
Summary of Contents for Watson Marlow Pumps 323Dz
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Page 1: Table Of Contents
15.4.3 Number of doses 15.4.4 Pump speed patient-connected applications 24 Publication history 15.4.5 Pump direction 15.4.6 Start ramp 25 Decontamination certificate 15.4.7 End ramp 15.4.8 Drip 15.4.9 Proceed 15.4.10 Single dose dispensing 15.4.11 Batch dispensing 35 15.5 Remote control Watson-Marlow 323Dz User Manual... -
Page 2: Declaration Of Conformity
1 Declaration of conformity This declaration was issued for Watson-Marlow 323Dz pumps on Novem- ber 1, 2007. When this pump unit is used as a stand-alone pump it com- plies with: Machinery Directive 2006/42/EC, EMC Directive 2004/108/EC. This pump is ETL listed: ETL control number 3050250. Cert to CAN/CSAstd C22.2 No 61010-1. -
Page 3: Two-Year Warranty
All pumphead rollers are excluded. Pumpheads from the 313/314 retain their one-year standard pumphead war- ranty. The drive they are attached to is subject to the two-year warranty as set out here. Ancillaries such as leak detectors are excluded. Watson-Marlow 323Dz User Manual... -
Page 4: When You Unpack Your Pump
Components supplied Watson-Marlow 323Dz pumps are supplied as: Dedicated 323Dz pump drive unit fitted with one or more 313 or 314 pump- heads or a 501RL pumphead (see 8 Pump specifications). The designated mains power lead for your pump... -
Page 5: Information For Returning Pumps
See 25 Decontamination certificate. If the pump has been used, the fluids that have been in contact with the pump and the cleaning procedure must be specified along with a statement that the equipment has been decontaminated. Watson-Marlow 323Dz User Manual... -
Page 6: Peristaltic Pumps: An Overview
Peristaltic pumps operate on the positive displacement principle. They are particularly suitable for metering, dosing and dispensing applications. Pumps are easy to install, simple to operate and inexpensive to maintain. Watson-Marlow 323Dz User Manual... -
Page 7: Safety Notes
Any person who is involved in the installation or periodic maintenance of this equip- ment should be suitably skilled or instructed and supervised using a safe system of work. In the UK this person should also be familiar with the Health and Safety at Work Act 1974. Watson-Marlow 323Dz User Manual... - Page 8 The exterior surfaces of the pump may get hot during operation. Do not take hold of the pump while it is running. Let it cool after use before handling it. No attempt should be made to run the drive without a pumphead fitted. Watson-Marlow 323Dz User Manual...
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Page 9: Pump Specifications
8mm diameter. Low-speed model 323Dz with 501RL 1.6mm wall tubing pumphead for tubing up to 8mm diameter: max speed 300 rpm. Note: It is possible to fit 313 and 314 pumpheads to a low- speed 323Dz drive by the use of an adaptor plate: part no 039.0031.000. - Page 10 The 323Dz is available with a choice of gearboxes: a long-nosed gearbox, which of- fers 1-300 rpm and can be fitted with a 501RL or a 501RL2 pumphead, or a 313D/A or a 314D/A pumphead (which includes an adaptor plate)*; or a short-nosed gear- box, which offers 2-400 rpm and can be fitted with a 313 or 314 pumphead.
- Page 11 Complete not enter the hose-directed water; protection against equipment (enclosure) undamaged by the contact in harmful quantities formation of ice on the (splashing over) enclosure. (Resist corrosion: 200-hour salt spray) * Protect from prolonged UV exposure. Watson-Marlow 323Dz User Manual...
- Page 12 Absolute minimum dose size Two revolutions Recommended minimum dose size Five revolutions Maximum single dose size 9,999 litres Minimum number of doses Maximum number of doses 9,999 Minimum interval between doses 0.1 second Maximum interval between doses 999 seconds Watson-Marlow 323Dz User Manual...
- Page 13 Mains harmonics: BS EN 61000-3-2 A2 Pumps and pump units for liquids—common safety requirements: BS EN 809 UL 61010A-1 CAN/CSA-C22.2 No 61010-1 Other Conducted emissions FCC 47CFR, Part 15.107 standards Radiated emissions FCC 47CFR, Part 15 NEMA 2 Watson-Marlow 323Dz User Manual...
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Page 14: Dimensions
8.2 Dimensions Unit weights Drive only + 313 + 501RL 323Dz 4.5kg, 9lb 15oz 4.8kg, 10lb 9oz 5.5kg, 12lb 2oz Watson-Marlow 323Dz User Manual... -
Page 15: Good Pump Installation Practice
30 seconds should be at a speed of 10 rpm or greater. If the pump is run slower, the safety system built into pump drive’s soft- ware may cause it to stop and display an over-current error message. Watson-Marlow 323Dz User Manual... -
Page 16: Do's And Do Not's
Tube selection: The chemical compatibility lists published in Watson-Marlow publica- tions are guides. If in doubt about the compatibility of a tube material and the duty fluid, request a Watson-Marlow tube sample card for immersion trials. Watson-Marlow 323Dz User Manual... -
Page 17: Connecting This Product To A Power Supply
IEC inlet socket and fuse drawer at the rear of the pump. Note: A spare fuse is also provided in the drawer. Conductor coding European North American live brown black neutral blue white ground green/yellow green Watson-Marlow 323Dz User Manual... -
Page 18: Start-Up Check List
The rotation symbol on the display indicates clockwise rotation. The speed of ro- tation is the pump's maximum. Other initial start-up operational parameters are listed in the table below. Watson-Marlow 323Dz User Manual... -
Page 19: Switching The Pump On In Subsequent Power Cycles (If Not In Auto-Restart Mode)
! symbol on the display. This symbol indicates that the pump is set for auto-restart. Press the STOP key to stop the pump. See 14 Auto-restart. All operating parameters may be changed by means of key-presses. See 15.2 Man- ual control. Watson-Marlow 323Dz User Manual... -
Page 20: Auto-Restart Facility
STOP key and turn the mains power switch on. The ! symbol will go out. Do not use auto-restart for more than 10 starts per hour. We recommend remote control where a high number of starts is required. Watson-Marlow 323Dz User Manual... -
Page 21: The Main Menu
Press the STOP key to exit a sub-menu and move back up to the previous menu. Or press the STOP key when changing values on the display to revert to the original value. Watson-Marlow 323Dz User Manual... -
Page 22: Setup
Restore defaults: Yes or No. Use the UP and DOWN keys to select Yes. Press RE- TURN. The pump displays the Setup menu. Watson-Marlow 323Dz User Manual... -
Page 23: Language
It is assumed for the rest of this manual that your choice was English. 15.1.5 Menu To exit the Setup menu, and return to the main menu, use the UP and DOWN keys to select Menu. Press RETURN. Alternatively ... Press STOP. Watson-Marlow 323Dz User Manual... -
Page 24: Manual Control
START key, it rotates in the new direction. If the pump is running when DIRECTION is pressed, the change takes effect immedi- ately. RETURN: stops the pump (if it is running) and displays the main menu. Watson-Marlow 323Dz User Manual... - Page 25 Press the UP key to return the pump to the minimum speed. Press the RETURN key to return to the main menu. If the pump is operating it stops, and the main menu is displayed. Watson-Marlow 323Dz User Manual...
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Page 26: Calibration
RETURN. The display lists the tube sizes. Use the UP and DOWN keys to select the cor rect size and press RETURN. The display asks the user if he wishes to run a calibration dose. Watson-Marlow 323Dz User Manual... - Page 27 If a re-calibration differs by more than 25% from the original calibration, the re-cal- ibration value will be ignored. Another full calibration is required to change a dose size by more than 25%. Watson-Marlow 323Dz User Manual Watson-Marlow 323Dz User Manual...
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Page 28: Dose
Use the UP and DOWN keys to select Dose from the main menu. Press RE- TURN. The pump displays the first three of the eight parameters which may be set for the next dosing session: dose volume, dosing interval and number of doses. Watson-Marlow 323Dz User Manual... - Page 29 START, ignoring the other seven parameters. In this programming area, pressing STOP while setting up dos- ing parameters returns the value being changed to its original setting, allowing the user to start again. Watson-Marlow 323Dz User Manual...
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Page 30: Dose Volume
RETURN. The first screen of the dose menu is redisplayed with the new dose interval. If you wish to change other parameters, use the UP and DOWN keys to highlight each as required. Watson-Marlow 323Dz User Manual... -
Page 31: Number Of Doses
To quickly return to the starting value, press STOP. When the speed is correct, press RETURN. The second screen of the dose menu is redisplayed with the new pump speed. If you wish to change other parameters, use the UP and DOWN keys to highlight each as required. Watson-Marlow 323Dz User Manual... -
Page 32: Pump Direction
To quickly return to the starting value, press STOP. Press RETURN when correct. The second screen of the dose menu is redisplayed with the new start ramp setting. If you wish to change other parameters, use the UP and DOWN keys to highlight each as required. Watson-Marlow 323Dz User Manual... -
Page 33: End Ramp
STOP. Press RETURN when correct. The third screen of the dose menu is redisplayed with the new drip setting. If you wish to change other parameters, use the UP and DOWN keys to highlight each as required. Watson-Marlow 323Dz User Manual... -
Page 34: Proceed
If an interval is set, the pump will still dispense batches of one dose, but will not increment its display to show how many doses/batches have been dispensed. Watson-Marlow 323Dz User Manual... -
Page 35: Batch Dispensing
Note: When a batch is repeated, no opportunity is offered to prime the pump. If you wish to re-prime the pump, return to the main menu and re-enter the dosing menu as if it were a new batch. Watson-Marlow 323Dz User Manual... - Page 36 Use the UP and DOWN keys to make a selection. Press RETURN to confirm. Select Restart dose and the pump re-dispenses the interrupted dose and resumes the batch where it was interrupted - as in the example shown above. Watson-Marlow 323Dz User Manual...
- Page 37 25%, choose Exit. The pump displays the main menu, from which you can perform a fresh complete calibration of the pump. Exit: If you choose Exit, the pump redisplays the main menu. Watson-Marlow 323Dz User Manual...
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Page 38: Remote Control
Check direction of rotation. Check that the rotor is not slipping on the drive shaft. If trouble persists, technical assistance for this product is available from your distributor or Watson-Marlow Ltd, Falmouth TR11 4RU, United Kingdom. Watson-Marlow 323Dz User Manual... -
Page 39: Error Messages
Attempt keypress again. Attempt to reset by keypress switching power OFF/ON. Otherwise seek support. Turn OFF. Check power supply. Check pumphead Work overload and tubing. Wait 30 minutes. Power ON may reset. Otherwise seek support. General error Turn OFF. Seek support condition Watson-Marlow 323Dz User Manual... -
Page 40: Drive Maintenance
Drive type Drive speed Pumphead type 030.3183.RLU 323Dz 501RL 030.3184.3DU 323Dz 313D 030.3184.4DU 32Dz 314D For US mains lead, replace ‘U’ with ‘A’ at end of part number. For European mains lead, replace ‘U’ with ‘E’. Watson-Marlow 323Dz User Manual... -
Page 41: Drive Spares
19 Drive spares Spare Description MN2094T Interface card cover FB0009 Foot FS0003 Fuse 20 Accessories 520AF Footswitch 059.3002.000 520AH Handswitch 059.3022.000 505AS Filling stand 059.5001.000 505AL Dispensing lance 059.5052.000 Watson-Marlow 323Dz User Manual... -
Page 42: Pumpheads
Standard and extension pumpheads are bayonet mounted. This ensures easy clean- ing and fast set up. Tube selection The chemical compatibility list published in the Watson-Marlow web site is only a guide. If in doubt request a tube sample card for immersion trials. Watson-Marlow 323Dz User Manual... - Page 43 The track must be fully open. Align the scale on both sides of the pumphead. If the tube is dirty, or there is a high suction lift, the tube clamps may need a smaller setting to secure the tube. Watson-Marlow 323Dz User Manual...
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Page 44: And 314D Pumphead Spares
314D four-roller pumphead 033.4431.000 314X extension four-roller pumphead 033.3511.000 313D2 three-roller pumphead for 2.4mm tube 313X2 extension three-roller pumphead for 2.4mm 033.3531.000 tube 033.4511.000 314D2 four-roller pumphead for 2.4mm tube 033.4531.000 314X2 extension four-roller pumphead for 2.4mm tube Watson-Marlow 323Dz User Manual... -
Page 45: And 314D Flow Rates
3/16 1/14 5/16 2-400 rpm 0.06-12 0.12-24 0.50-100 1.7-340 3.8-760 6.0-1200 8.0-1600 Note: 314D pumpheads should run no faster than 300 rpm when in continuous use. Speeds up to 400 rpm are permissible for intermittent use. Watson-Marlow 323Dz User Manual... -
Page 46: 21.5 313D And 314D: Maximum Number Of
STA-PURE, CHEM-SURE, to 400 rpm bore 1/50 1/32 1/16 3/16 1/14 5/16 0-2 bar Note: 314D pumpheads should run no faster than 300 rpm when in continuous use. Speeds up to 400 rpm are permissible for intermittent use. Watson-Marlow 323Dz User Manual... -
Page 47: Tubing Part Numbers
STA-PURE Note: 1.6mm wall CHEM- 1/16 119 965.0016.024 960.0016.024 SURE and STA-PURE tubing 1/8 120 965.0032.024 960.0032.024 supplied 305mm lengths. 2.4mm wall CHEM- 3/16 15 965.0048.024 960.0048.024 SURE and STA-PURE tubing supplied 355mm 965.0064.024 960.0064.024 lengths. Watson-Marlow 323Dz User Manual... -
Page 48: 501Rl Pumphead
The rotor has tube guide rollers that pull the tube into the pumphead during loading. Turn the rotor carefully until the tube guides pick up the tube. Continue to turn the rotor, and feed the tubing in between the guides. Watson-Marlow 323Dz User Manual... -
Page 49: 501Rl And 501Rl2 Rotor Settings
Or contact our technical department for further information. Check moving parts of the rotor from time to time for freedom of movement. Lubri- cate pivot points and rollers occasionally with Teflon lubricating oil. Watson-Marlow 323Dz User Manual... -
Page 50: 501Rl And 501Rl2 Pumphead Spares
SG002 Springs for 501RL2 (red) MN0012T Follower roller MN0011T Main roller MNA0143A 501RL rotor assembly CL0656T Collet FN4502 Lock MN1200M Lockable guard MN0266M Hinge FN2341 Hinge screw MNA0114A Tube clamp assembly FN2332 Screw XX0095 Teflon lubricant Watson-Marlow 323Dz User Manual... -
Page 51: 501Rl And 501Rl2: Tubing Part Numbers
2.4mm tube for 501RL2 pumpheads Marprene Bioprene Pumpsil 1/50 105 913.A005.024 1/32 108 913.A008.024 1/16 119 902.0016.024 903.0016.024 913.A016.024 1/8 120 902.0032.024 903.0032.024 913.A032.024 3/16 15 902.0048.024 903.0048.024 913.A048.024 902.0064.024 903.0064.024 913.A064.024 5/16 121 902.0080.024 903.0080.024 913.A080.024 Watson-Marlow 323Dz User Manual... -
Page 52: Trademarks
Warning: These products are not designed for use in, and should not be used for pa- tient-connected applications. 24 Publication history m-323dz-gb-05.qxp: Watson-Marlow 323Dz. First published 01 02. Revised 01 08. Revised 09 17. Watson-Marlow 323Dz User Manual... -
Page 53: Decontamination Certificate
I understand that the personal data collected will be kept confidentially in accordance with the UK Data Protection Act 1998. RGA number Signature Your position Date Please print out, sign and fax to Watson-Marlow Pumps at +44 1326 376009. Watson-Marlow 323Dz User Manual...
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