Graco SaniForce 24V310 Instructions - Parts Manual

Graco SaniForce 24V310 Instructions - Parts Manual

Piston pump elevator packages
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Instructions/Parts
SaniForce® Piston Pump
Elevator Packages
For use in sanitary applications to transfer low to medium viscosity fluids. For professional use only. Not
approved for use in European explosive atmosphere locations.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Maximum Air Inlet Pressure: 100 psi
(0.7 MPa, 7.0 bar)
Springer Pumps, LLC
Telford, PA 18969
PROVEN QUALITY. LEADING TECHNOLOGY.
Tel: 866-777-6060 / Int'l: 215-949-2900
Fax: 866-777-6383 / Int'l: 215-721-1296
333406A
EN
shop.springerpumps.com
info@springerpumps.com

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Summary of Contents for Graco SaniForce 24V310

  • Page 1 Instructions/Parts SaniForce® Piston Pump 333406A Elevator Packages For use in sanitary applications to transfer low to medium viscosity fluids. For professional use only. Not approved for use in European explosive atmosphere locations. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.
  • Page 2: Table Of Contents

    Appendix A: Air Connections ....... 35 Start and Adjust the Elevator ......15 Technical Data ........... 37 Start and Adjust the Pump ......16 Change Drums ..........16 Graco Standard Warranty........38 333406A Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com...
  • Page 3: Models

    Models Models See ID tag on side of air motor (located under the motor cover) for model number. Includes: Model Cart and Handle Pump Packings Pump Brackets none none 24V310 24V303 ✔ 24V311 none none 24V303 none none 24V312 24V307 ✔...
  • Page 4 ✦ SaniForce Diaphragm Pump and Piston Pump Drum Unloaders ✦ SaniForce Piston Pump Elevators ✦ SaniForce Diaphragm Pump and Piston Pump Bin Evacuation Systems Bradley A. Byron Quality Manager Graco Inc. 333406A Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com...
  • Page 5: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. When these symbols appear in the body of this manual or on labels refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 6 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
  • Page 7 Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specific hazards of the fluids you are using. •...
  • Page 8: System Components

    System Components System Components All models include the elevator (1), the articulating include the handle (4) and the cart (5). Some models arm (2), and a mounting kit (3). Mobile models also also include a pump (6). 1 Elevator Frame — includes pneumatic controls 4 Drive handle (used on mobile models to steer to regulate air to the pump air motor and to the the cart)
  • Page 9: Installation

    10.0" 4XØ 0.5" 4. Compare the packing slip against items inside the boxes. Immediately call your Graco distributor about any shortages or damage. 5. Remove the components from the boxes. Mobile Models: Do not remove the cart from the pallet 10.0"...
  • Page 10 Installation 2. Attach the articulating arm. All models: Remove 4 nuts (308), washers (307) and the u-bolt (306) from the arm. Place the arm on the elevator riser tube at the desired mounting level for your pump. Reattach the u-bolt and hand-tighten the nuts to secure the arm to the tube.
  • Page 11: Ground The Equipment

    Grounding provides an escape wire for the electrical current. Pump: Connect a ground wire (Graco PN 238909) to the ground screw on the air motor base. Connect the other end of the ground wire to a true earth ground.
  • Page 12: Setup

    Figure 6 is only a guide for selecting and installing system components and accessories. Contact your Graco distributor for assistance in designing a system to suit your particular needs. Figure 5 1. Connect the master air supply to the 1/2 npt(f) main air inlet valve (B).
  • Page 13 Installation Figure 6 Typical Installation, mobile model shown System Components (included) System Accessories (sold separately) Pump; 5:1 model shown Main air line, 100 psi (0.7 MPA, 7.0 bar) maximum, regulated and filtered air Main air inlet valve Pump ground wire (required) Pump air exhaust Fluid drain valve Pump air inlet...
  • Page 14: Operation

    Operation Operation 5. Close the main air valve. Flush Before First Use Moving parts can pinch or crush your fingers or hands. When raising or lowering the elevator, keep fingers and hands away from the elevator, The sanitary pump was assembled using sanitary articulating arm, drum cover, and the lip of the lubricant on moving parts and was tested in water.
  • Page 15: Start And Adjust The Elevator

    Operation Start and Adjust the Elevator 5. With your hands away from the drum, set the elevator director switch to DOWN. Fully lower the pump into the drum. Mobile models: Lock the cart wheels. 1. Close all air regulators and air valves. 6.
  • Page 16: Start And Adjust The Pump

    Operation Start and Adjust the Pump NOTICE To avoid equipment damage, do not let the pump runaway. 1. Set the pump air switch to ON. Slowly increase pump air regulator pressure until desired flow is achieved. Change Drums NOTE: The pump regulator is set at the factory to relieve pressure at 80 psi, the maximum inlet pressure of the SaniForce 5:1 pump.
  • Page 17: Clean The Elevator And Pump

    Operation Clean the Elevator and Pump Mobile models: Move the elevator to cleaning location. Lower the elevator so the pump rests on a clean, slightly raised surface. d. Remove the clamp e. Raise the elevator. The motor, tie rods, and displacement rod will separate from the rest NOTE: The following instructions are a basic of the pump.
  • Page 18: Troubleshooting

    Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure, page 2. Check all possible remedies in the Troubleshooting Chart and in your pump manual Troubleshooting Chart before disassembling the elevator riser or the pump. Problem Cause Solution Elevator will not raise or lower. Closed air valve or clogged air line.
  • Page 19: Repair

    Repair Repair Replace Elevator Seal 3. Apply appropriate waterproof sanitary lubricant to the inside surface of the tube. Reassemble in reverse order. 1. Remove the cap (122). 4. Apply medium-strength thread sealant to the 2. Screw the piston retainer capscrew (113) out of internal threads of the piston housing (104) and the piston and remove the parts.
  • Page 20: Service The Pump

    Repair Service the Pump Remove Water from Air Cylinder Occasionally water may accumulate in the cylinder from condensation. 1. Follow the Pressure Relief Procedure, page 2. Remove the plug (134). 1. Follow the Pressure Relief Procedure, page 3. Allow all water to drain. 2.
  • Page 21: Notes

    Notes Notes 333406A Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
  • Page 22: Parts

    Parts Parts Parts 333406A Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
  • Page 23 Parts Part Description Part Description 24V299 ELEVATOR, sanitary, see 24V305 CART, for mobile models ARM, articulating, see PUMP, double ball, piston, sanitary 24V301 for mobile models 24N300 2:1, UHMWPE 24V302 for stationary models 24N344 2:1, PTFE KIT, mounting, pump, see 24F195 24V303 for 2:1 pump...
  • Page 24 Parts Sanitary Elevator Kit 24V299 333406A Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
  • Page 25 Parts Elevator Kit 24V299 Description Part Description Part 24V123 BASE, elevator, sanitary 17A172 CAP, cylinder 107306 O-RING, FKM 16Y935 CAP, post 16Y925 POST, elevator 111178 O-RING, FKM 192198 HOUSING, piston 127626 U-BOLT, stainless steel, 3/8–16 x 1.5 in, pipe 158265 WASHER, flat 16Y917 PLATE, air controls 158388 SPRING, compression 24V172 CONTROLS, air...
  • Page 26 Parts Air Controls, Kit 24V172 333406A Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
  • Page 27 Parts Air Control 24V172 Description Part Description Part 054760 TUBE, polyurethane, 4.25 500171 SCREW, socket head cap round, black 17A237 NUT, 5/16 nyloc, SST 100451 COUPLING 109478 NUT, lock, hex, SST 100896 BUSHING, pipe 115814 WASHER, flat, SST 114111 CONNECTOR, male 17A244 FITTING, push-to-connect, 114151 ELBOW, swivel, male 1/2 to 1/4 reducing...
  • Page 28 Parts Articulating Arm 24V301 (Refs 301–309) and 24V302 (Refs 301, 303–309) Part Description 24V130 ARM, inside 16E096 PIN, dowel, for model 24V301 16Y932 BUSHING, pin 24V131 ARM, outside 121846 O-RING, 313, Buna-n 127547 U-BOLT, stainless steel, 3/8–16 112914 WASHER, plain 102021 NUT, hex, 3/8 070303 LUBRICANT Mounting Kit 24V303, for 2:1 Pumps...
  • Page 29 Parts Mounting Kit 24V304, for 5:1 Pumps Part Description 17A121 BRACKET, mounting 17A120 CLAMP, tie rod 127586 SCREW, socket head, 3/8–16 x 1.25 112914 WASHER, plain 102471 SCREW, cap, hex, 3/8–16 127624 SCREW, pan, phillip’s head, 8–32 x 3/8 17A125 GUARD, tie rod 16F384 FITTING;...
  • Page 30 Parts Mounting Kit 24V307, for 6:1 Pumps Part Description 17A123 BRACKET, mounting 17A120 CLAMP, tie rod 127586 SCREW, socket head, 3/8–16 x 1.25 112914 WASHER, plain 102471 SCREW, cap, hex, 3/8–16 127624 SCREW, pan, phillip’s head, 8–32 x 3/8 17A124 GUARD, tie rod 16F384 FITTING;...
  • Page 31 Parts Drive Handle Kit 24V306 Part Description 24V148 BAR, handle 113976 SCREW, cap, hex, 3/8–16 x 1/5 112914 WASHER, plain 102021 NUT, hex 3/8 333406A Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
  • Page 32 Parts Cart Kit 24V305 Part Description – — FRAME, cart, 304 stainless steel 17A126 CASTER, swivel 105473 WASHER, plain 112904 WASHER, lock 108946 NUT, hex head, SST 556538 WASHER, lock, SST, 1/2 127602 BOLT, hex head, 1/2–13 x 1.25 070303 LUBRICANT 333406A Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900...
  • Page 33: Dimensions

    Dimensions Dimensions 333406A Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
  • Page 34 Dimensions Mobile Models Stationary Models Reference A — Raised 254.0 A — Lowered 57.25 145.4 40.375 102.6 41.25 104.8 30.5 333406A Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
  • Page 35: Appendix A: Air Connections

    Appendix A: Air Connections Appendix A: Air Connections The air controls are shipped completely assembled. Should a connection loosen, or a part need to be replaced, this page shows air connection points. The next page shows tube lengths and the correct connection for each end of the tube.
  • Page 36 Appendix A: Air Connections V1-A1 V2-A V1-A2 4X 5.5 in. (13.97 cm) R1-A R2-A R2-B V3-RP V4(B) V4(A) R2 R1 R1-B 10.0 in. (25.4 cm) 8.5 in. 10.0 in. (21.59 cm) (25.4 cm) 9.0 in. (22.86 cm) 7.0 in. 8.0 in. 4.38 in.
  • Page 37: Technical Data

    Technical Data Technical Data SaniForce Piston Pump Elevator U.S. Metric Maximum Air Inlet Pressure 100 psi 7.0 bar, 0.7 MPa Maximum Fluid Working Pressure 2:1 Pumps 250 psi 17 bar, 1.7 MPa 5:1 Pumps 400 psi 28 bar, 2.8 MPa 6:1 Pumps 600 psi 41 bar, 4.1 MPa...
  • Page 38: Graco Standard Warranty

    Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

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