Graco SaniForce 24V310 Instructions - Parts Manual
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Graco SaniForce 24V310 Instructions - Parts Manual

Piston pump elevator packages
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Instructions/Parts
SaniForce®
SaniForce® Piston
SaniForce®
Piston Pump
Piston
Elevator
Elevator Packages
Elevator
Packages
Packages
For use
use in in in sanitary
sanitary applications
applications to to to transfer
For
For
use
sanitary
applications
approved for
for use
use in in in European
European explosive
approved
approved
for
use
European
Important Safety
Safety Instructions
Instructions
Important
Important
Safety
Instructions
Read all warnings and instructions in this manual. Save
instructions.
instructions.
instructions.
Maximum Air Inlet Pressure: 100 psi
(0.7 MPa, 7.0 bar)
NOTE: If using an electric progressive
cavity pump, refer to the pump
manual for all functions for operation
and maintenance of the pump. For
operation and mantenance of the
elevator, refer to this manual.
Triplex Sales
1-847-839-8442
www.triplexsales.com
Pump
Pump
transfer low
low to to to medium
medium viscosity
transfer
low
medium
explosive atmosphere
atmosphere locations.
locations.
explosive
atmosphere
locations.
PROVEN QUALITY. LEADING TECHNOLOGY.
viscosity fluids.
fluids. For
For professional
viscosity
fluids.
For
Save these
these
Save
these
333406E
EN
professional use
use only.
only. Not
Not
professional
use
only.
Not

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Summary of Contents for Graco SaniForce 24V310

  • Page 1 Triplex Sales 1-847-839-8442 www.triplexsales.com Instructions/Parts SaniForce® SaniForce® Piston SaniForce® Piston Pump Piston Pump Pump 333406E Elevator Elevator Packages Elevator Packages Packages For use use in in in sanitary sanitary applications applications to to to transfer transfer low low to to to medium medium viscosity viscosity fluids.

  • Page 2: Table Of Contents

    Triplex Sales 1-847-839-8442 www.triplexsales.com Contents Contents Contents Models............... 3 Change Drums ..........16 Clean the Elevator and Pump ....... 17 Warnings ............5 Shutdown ............ 17 System Components........... 8 Troubleshooting..........18 Installation............9 Repair..............19 Choose a Location ........9 Replace Elevator Seal ........

  • Page 3: Models

    Triplex Sales 1-847-839-8442 www.triplexsales.com Models Models Models Models See ID tag on side of air motor (located under the motor cover) for model number. Includes: Includes: Includes: Model Cart and and Handle Handle Pump Packings Pump Brackets Brackets Model Model Cart Cart Handle...
  • Page 4 SaniForce 1590, 3150 HS 3-A Certified Air-Operated Double Diaphragm Pumps SaniForce 2:1, 5:1, 6:1, and 12:1 Air-Operated Piston Pumps SaniForce Diaphragm Pump and Piston Pump Drum Unloaders SaniForce Piston Pump Elevators SaniForce Diaphragm Pump and Piston Pump Bin Evacuation Systems Bradley A. Byron Quality Manager Graco Inc. 333406E...

  • Page 5: Warnings

    Triplex Sales 1-847-839-8442 www.triplexsales.com Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks.
  • Page 6 Triplex Sales 1-847-839-8442 www.triplexsales.com Warnings WARNING WARNING WARNING EQUIPMENT MISUSE MISUSE HAZARD HAZARD EQUIPMENT EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. •...
  • Page 7 Triplex Sales 1-847-839-8442 www.triplexsales.com Warnings WARNING WARNING WARNING TOXIC FLUID FLUID OR OR FUMES FUMES HAZARD HAZARD TOXIC TOXIC FLUID FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

  • Page 8: System Components

    Triplex Sales 1-847-839-8442 www.triplexsales.com System Components System Components Components System System Components All models include the elevator (1), the articulating include the handle (4) and the cart (5). Some models arm (2), and a mounting kit (3). Mobile models also also include a pump (6).

  • Page 9: Installation

    3. Check the contents for loose or damaged parts. 4XØ 0.5" 4. Compare the packing slip against items inside the boxes. Immediately call your Graco distributor about any shortages or damage. 5. Remove the components from the boxes. Mobile Mobile...
  • Page 10 Triplex Sales 1-847-839-8442 www.triplexsales.com Installation 2. Attach the articulating arm. All models: models: Remove 4 nuts (308), washers (307) models: and the u-bolt (306) from the arm. Place the arm on the elevator riser tube at the desired mounting level for your pump. Reattach the u-bolt and hand-tighten the nuts to secure the arm to the tube.

  • Page 11: Ground The Equipment

    Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electrical current. Pump: Connect a ground wire (Graco PN 238909) to Pump: Pump: the ground screw on the air motor base. Connect the other end of the ground wire to a true earth ground.

  • Page 12: Setup

    Figure 6 is only a guide for selecting and installing system components and accessories. Contact your Graco distributor for assistance in designing a system to suit your particular needs. 1. Connect the master air supply to the 1/2 npt(f) main air inlet valve (B).
  • Page 13 Triplex Sales 1-847-839-8442 www.triplexsales.com Installation Figure 6 Typical Installation, mobile model shown System System Components System Components Components (included) (included) (included) System System Accessories System Accessories Accessories (sold separately) separately) (sold (sold separately) Pump; 5:1 model shown Main air line, 100 psi (0.7 MPA, 7.0 bar) maximum, regulated and filtered air Main air inlet valve Pump ground wire (required)

  • Page 14: Operation

    Triplex Sales 1-847-839-8442 www.triplexsales.com Operation Operation Operation Operation 5. Close the main air valve. Flush Before Before First First Use Flush Flush Before First Moving parts can pinch or crush your fingers or hands. When raising or lowering the elevator, keep fingers and hands away from the elevator, The sanitary pump was assembled using sanitary articulating arm, drum cover, and the lip of the...

  • Page 15: Start And Adjust The Elevator

    Triplex Sales 1-847-839-8442 www.triplexsales.com Operation Start and and Adjust Adjust the the Elevator Elevator Start Start Adjust Elevator 5. With your hands away from the drum, set the elevator director switch to DOWN. Fully lower the pump into the drum. Mobile Mobile Mobile models: Lock the cart wheels.

  • Page 16: Start And Adjust The Pump

    Triplex Sales 1-847-839-8442 www.triplexsales.com Operation Start and and Adjust Adjust the the Pump Pump Start Start Adjust Pump 2. Turn the pump air switch to OFF when the drum is empty, or any time the pump begins to run too fast. 1.

  • Page 17: Clean The Elevator And Pump

    Triplex Sales 1-847-839-8442 www.triplexsales.com Operation Clean the the Elevator Elevator and and Pump Pump Clean Clean Elevator Pump 3. Remove the pump. a. Disconnect the fluid hose. b. Use the elevator to remove the pump from the drum. Stationary models: models: Remove the drum.

  • Page 18: Troubleshooting

    Triplex Sales 1-847-839-8442 www.triplexsales.com Troubleshooting Troubleshooting Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure, page 2. Check all possible remedies in the Troubleshooting Chart and in your pump manual Troubleshooting Chart before disassembling the elevator riser or the pump. Problem Problem Problem Cause Cause...

  • Page 19: Repair

    Triplex Sales 1-847-839-8442 www.triplexsales.com Repair Repair Repair Repair Replace Replace Replace Elevator Elevator Seal Elevator Seal Seal 3. Apply appropriate waterproof sanitary lubricant to the inside surface of the tube. Reassemble in reverse order. 1. Remove the cap (122). 4. Apply medium-strength thread sealant to the 2.

  • Page 20: Service The Pump

    Triplex Sales 1-847-839-8442 www.triplexsales.com Repair Service the the Pump Pump Remove Water Water from from Air Air Cylinder Cylinder Service Service Pump Remove Remove Water from Cylinder Occasionally water may accumulate in the cylinder from condensation. 1. Follow the Pressure Relief Procedure, page 2.
  • Page 21 Triplex Sales 1-847-839-8442 www.triplexsales.com Notes Notes Notes Notes 333406E...

  • Page 22: Parts

    Triplex Sales 1-847-839-8442 www.triplexsales.com Parts Parts Parts Parts Parts Parts Parts 333406E...
  • Page 23 Triplex Sales 1-847-839-8442 www.triplexsales.com Parts Description Part Part Part Description Description 24V299 ELEVATOR, sanitary, see page 24 ARM, articulating, see page 28 24V301 for mobile models 24V302 for stationary models KIT, mounting, pump, see pages 28–30 24V303 for 2:1 or electric progressive cavity pump 24V304 for 5:1 pump 24V307...
  • Page 24 Triplex Sales 1-847-839-8442 www.triplexsales.com Parts Sanitary Elevator Elevator Kit Kit 24V299 24V299 Sanitary Sanitary Elevator 24V299 333406E...
  • Page 25 Triplex Sales 1-847-839-8442 www.triplexsales.com Parts Elevator Kit Kit 24V299 24V299 Elevator Elevator 24V299 Description Description Part Part Part Description Description Part Part Part Description Description 24V123 24V123 24V123 BASE, elevator, sanitary 17A172 17A172 17A172 CAP, cylinder 16Y935 CAP, post 107306 O-RING, FKM 16Y935 16Y935 16Y925 POST, elevator...
  • Page 26 Triplex Sales 1-847-839-8442 www.triplexsales.com Parts Air Controls, Controls, Kit Kit 24V172 24V172 Controls, 24V172 333406E...
  • Page 27 Triplex Sales 1-847-839-8442 www.triplexsales.com Parts Air Control Control 24V172 24V172 Control 24V172 Description Description Part Part Part Description Description Part Part Part Description Description 054760 TUBE, polyurethane, 4.25 500171 SCREW, socket head cap round, black 17A237 NUT, 5/16 nyloc, SST 100451 COUPLING 109478 NUT, lock, hex, SST 100896 BUSHING, pipe...
  • Page 28 Triplex Sales 1-847-839-8442 www.triplexsales.com Parts Articulating Arm Arm 24V301 24V301 (Refs (Refs 301–309) 301–309) and and 24V302 24V302 (Refs (Refs 301, 301, 303–309) 303–309) Articulating Articulating 24V301 (Refs 301–309) 24V302 (Refs 301, 303–309) Description Part Part Part Description Description 24V130 24V130 ARM, inside 24V130 16E096...
  • Page 29 Triplex Sales 1-847-839-8442 www.triplexsales.com Parts Mounting Kit Kit 24V304, 24V304, for for 5:1 5:1 Pumps Pumps Mounting Mounting 24V304, Pumps Part Description Description Description Part Part 17A121 17A121 17A121 BRACKET, mounting 17A120 CLAMP, tie rod 17A120 17A120 127586 127586 SCREW, socket head, 127586 3/8–16 x 1.25 112914 WASHER, plain...
  • Page 30 Triplex Sales 1-847-839-8442 www.triplexsales.com Parts Mounting Kit Kit 24V307, 24V307, for for 6:1 6:1 Pumps Pumps Mounting Mounting 24V307, Pumps Part Description Description Description Part Part 17A123 17A123 17A123 BRACKET, mounting 17A120 CLAMP, tie rod 17A120 17A120 127586 127586 127586 SCREW, socket head, 3/8–16 x 1.25 112914 WASHER, plain 102471 SCREW, cap, hex, 3/8–16...
  • Page 31 Triplex Sales 1-847-839-8442 www.triplexsales.com Parts Drive Handle Handle Kit Kit 24V306 24V306 Drive Drive Handle 24V306 Part Part Part Description Description Description 24V148 BAR, handle 24V148 24V148 113976 SCREW, cap, hex, 3/8–16 x 1/5 112914 WASHER, plain 102021 NUT, hex 3/8 333406E...
  • Page 32 Triplex Sales 1-847-839-8442 www.triplexsales.com Parts Cart Kit Kit 24V305 24V305 Cart Cart 24V305 Description Part Part Part Description Description – — FRAME, cart, 304 stainless steel 17A126 CASTER, swivel 17A126 17A126 105473 WASHER, plain 112904 WASHER, lock 108946 NUT, hex head, SST 556538 556538 556538 WASHER, lock, SST, 1/2...

  • Page 33: Dimensions

    Triplex Sales 1-847-839-8442 www.triplexsales.com Dimensions Dimensions Dimensions Dimensions 333406E...
  • Page 34 Triplex Sales 1-847-839-8442 www.triplexsales.com Dimensions Mobile Models Models Mobile Mobile Models Stationary Stationary Stationary Models Models Models Reference Reference Reference A — Raised 254.0 A — Lowered 57.25 145.4 40.375 102.6 41.25 104.8 30.5 333406E...

  • Page 35: Appendix A: Air Connections

    Triplex Sales 1-847-839-8442 www.triplexsales.com Appendix A: Air Connections Appendix A: A: A: Air Appendix Appendix Connections Connections Connections The air controls are shipped completely assembled. Should a connection loosen, or a part need to be replaced, this page shows air connection points. The next page shows tube lengths and the correct connection for each end of the tube.
  • Page 36 Triplex Sales 1-847-839-8442 www.triplexsales.com Appendix A: Air Connections V1-A1 V2-A V1-A2 4X 5.5 in. (13.97 cm) R1-A R2-A R2-B V3-RP V4(B) V4(A) R2 R1 R1-B 10.0 in. (25.4 cm) 8.5 in. 10.0 in. (21.59 cm) (25.4 cm) 9.0 in. (22.86 cm) 7.0 in.

  • Page 37: Technical Data

    Triplex Sales 1-847-839-8442 www.triplexsales.com Technical Data Technical Data Data Technical Technical Data SaniForce SaniForce Piston SaniForce Piston Pump Piston Pump Elevator Pump Elevator Elevator U.S. U.S. U.S. Metric Metric Metric Maximum Air Inlet Pressure 100 psi 7.0 bar, 0.7 MPa Maximum Fluid Working Pressure 2:1 Pumps 250 psi...
  • Page 38 Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

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