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B&R 500 Series User Manual

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Power Panel 500
User's Manual
Version: 1.00 (March 2011)
Order nr.: MAPP500-ENG
All information contained in this manual is current as of its creation/publication. We re-
serve the right to change the contents of this manual without warning. The informa-
tion contained herein is believed to be accurate as of the date of publication; howev-
er, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, expressed or
implied, with regard to the products or the documentation contained within this book.
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable in the event of inciden-
tal or consequential damages in connection with or arising from the furnishing, performance
or use of these products. The software names, hardware names, and trademarks used in this
document are registered by the respective companies.
Power Panel 500 User's Manual V 1.00
1

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  • Page 1 Power Panel 500 User's Manual Version: 1.00 (March 2011) Order nr.: MAPP500-ENG All information contained in this manual is current as of its creation/publication. We re- serve the right to change the contents of this manual without warning. The informa- tion contained herein is believed to be accurate as of the date of publication;...
  • Page 2 Power Panel 500 User's Manual V 1.00...
  • Page 3 Chapter 1: General information Chapter 2: Technical data Chapter 3: Commissioning Chapter 4: Software Chapter 5: Accessories Chapter 6: Maintenance / Servicing Power Panel 500 User's Manual V 1.00...
  • Page 4 Power Panel 500 User's Manual V 1.00...
  • Page 5 Appendix A Power Panel 500 User's Manual V 1.00...

  • Page 6: Table Of Contents

    Table of contents Chapter 1: General information............. 12 1 Manual history........................12 2 Safety notices........................13 2.1 Intended use........................13 2.2 Protection against electrostatic discharge..............13 2.2.1 Packaging.........................13 2.2.2 Guidelines for proper ESD- handling...............13 2.3 Polocy and procedures....................14 2.4 Transport and storage....................14 2.5 Mounting........................
  • Page 7 Table of contents 2.4.4 Ethernet (ETH)......................33 2.4.5 USB Ports (USB1, 2, 3)...................34 2.4.6 Battery........................36 2.4.7 CompactFlash Slot....................37 2.4.8 SD Memory Card Slot..................... 38 2.4.9 Power button......................39 2.4.10 Reset button......................39 2.4.11 Mode/Node switches....................40 2.4.12 Status LEDs......................41 2.4.13 Interface board Insert.....................42 3 Individual components......................43 3.1 System units........................
  • Page 8 Table of contents 3.5 Automation Runtime / Visual Components..............128 4 User tips for increasing the display lifespan..............129 4.1 Backlight........................129 4.1.1 How can the lifespan of backlights be extended?..........129 4.2 Image sticking......................129 4.2.1 What causes image sticking?................129 4.2.2 How can image sticking be avoided?..............129 5 Pixel error..........................
  • Page 9 Table of contents 1.10.5 Boot........................185 1.11 Distribution of resources....................186 1.11.1 RAM address assignment..................186 1.11.2 I/O address assignment..................186 1.11.3 Interrupt assignmentone in PIC mode..............186 1.11.4 Interrupt assignments in APIC mode..............187 2 Windows XP Professional....................189 2.1 Order data........................189 2.2 Overview........................189 2.3 Installation........................
  • Page 10 Table of contents 1.3 Order data........................201 1.4 Technical data......................201 2 Supply voltage connectors....................203 2.1 0TB103.9x........................203 2.1.1 General information....................203 2.1.2 Order data......................203 2.1.3 Technical data......................203 3 CompactFlash cards......................204 3.1 General information..................... 204 3.2 Basics...........................204 3.2.1 Flash technology....................204 3.2.2 Wear leveling......................204 3.2.3 ECC error correction....................205 3.2.4 Maximum reliability....................
  • Page 11 Table of contents 6.1.2 Order data......................220 6.2 5AC900.BLOC-01......................220 6.2.1 General information....................220 6.2.2 Order data......................220 7 Clip.............................221 7.1 5AC900.CLIP-01......................221 7.1.1 General information....................221 7.1.2 Order data......................221 Chapter 6: Maintenance / Servicing..........222 1 Cleaning..........................222 2 Changing the battery......................223 2.1 Battery status evaluation.....................

  • Page 12: Chapter 1: General Information

    General information • Manual history Chapter 1 • General information 1 Manual history Version Date Change 0.10 Preliminary 2010-11-19 - First version 0.20 Preliminary 2010-12-15 - Technical data for the display in the 5.7" and 7" system units corrected. - Technical data for the 5PP5IO.GNAC-00 I/O board corrected. - The dimension diagram "5PP520.0573-01 - Dimensions"...

  • Page 13: Safety Notices

    General information • Safety notices 2 Safety notices 2.1 Intended use Programmable logic controllers (PLCs), operating and monitoring devices (industrial PCs, Pow- er Panels, Mobile Panels, etc.), and B&R uninterruptible power supplies have been designed, developed, and manufactured for conventional use in industry. They were not designed, de- veloped, and manufactured for any use involving serious risks or hazards that could lead to death, injury, serious physical damage, or loss of any kind without the implementation of ex- ceptionally stringent safety precautions.

  • Page 14: Polocy And Procedures

    General information • Safety notices • Measurement devices and equipment must be grounded. • Measurement probes on potential-free measurement devices must be discharged on sufficiently grounded surfaces before taking measurements. Individual components • ESD protective measures for individual components are thoroughly integrated at B&R (conductive floors, footwear, arm bands, etc.).

  • Page 15: Operation

    General information • Safety notices • General safety regulations and nationally applicable accident prevention guidelines must be observed. • Electrical installation must be carried out according to the relevant guidelines (e.g. line cross section, fuse, protective ground connection). 2.6 Operation 2.6.1 Protection against touching electrical parts To operate programmable logic controllers, operating and monitoring devices or uninterruptible power supplies, certain components must carry dangerous voltage levels of over 42 VDC.

  • Page 16: Environmentally-Friendly Disposal

    General information • Safety notices 2.7 Environmentally-friendly disposal All B&R programmable controllers, operating and monitoring devices, and uninterruptible power supplies are designed to inflict as little harm on the environment as possible. 2.7.1 Seperation of materials It is necessary to separate different materials so the device can undergo an environmental- ly-friendly recycling process.

  • Page 17: Organization Of Safety Notices

    General information • Organization of safety notices 3 Organization of safety notices The safety notices in this manual are organized as follows: Safety notice Description Disregarding the safety regulations and guidelines can be life-threatening. Danger! Caution! Disregarding the safety regulations and guidelines can result in severe injury or major damage to material. Disregarding the safety regulations and guidelines can result in injury or damage to material.

  • Page 18: Overview

    General information • Overview 5 Overview Product ID Short description on page 5PP551.0573-00 Power Panel 551 5.7" VGA TFT display; 22 function keys and 20 system keys; connections for 1x RS232, 2x USB 2.0, 1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front side);...
  • Page 19 General information • Overview Product ID Short description on page 5CFCRD.2048-03 CompactFlash 2 GB Western Digital 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-03 CompactFlash 4 GB Western Digital 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-03 CompactFlash 8 GB Western Digital 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board;...
  • Page 20 General information • Overview Product ID Short description on page 5SWWXP.0600-GER Microsoft OEM Windows XP Professional Service Pack 3, CD, German. Only available with a device. 5SWWXP.0600-MUL Microsoft OEM Windows XP Professional Service Pack 3, CD, multilanguage. Only available with a B&R device. Power Panel 500 User's Manual V 1.00...

  • Page 21: Chapter 2: Technical Data

    1.2 Panels with the performance of an industrial PC The new Power Panel 500 series with Intel® Atom™ architecture advances into areas that were previously only handled by industrial PCs. The Intel® Atom™ Z5xx processor used in the Power Panel 500 has plenty of power, even for challenging applications.

  • Page 22: Open System Platform

    Technical data • Introduction Several distributed operating stations are often used in order to guarantee reliable operation of complex machines. That means they can be easily accessed by operating personnel and that process information is available on the machine where it is needed. 1.4 Open system platform In addition to providing complete automation solutions, Power Panel devices are also an optimal platform for open operating systems.

  • Page 23: System Components / Configuration

    Technical data • Introduction 1.6 System components / configuration The PP500 system can be assembled to meet individual requirements and operating condi- tions. The following components are absolutely essential for operation: • System unit • CPU board • Main memory •...

  • Page 24: Configuration Software, Accessories

    Technical data • Introduction 1.6.2 Configuration software, accessories Configuration - Software, accessories Select 1 Systemeinheit 5.7" 7" 10.4" 12.1" 15" Eine Systemeinheit besteht of a housing and display. Variants: PP500 mit Steckplatz für Interface board: 5PP5xx.xxxx- 5PP520.0573-00 5PP520.0702-00 5PP520.1043-00 5PP520.1214-00 5PP551.0573-00 5PP580.1043-00 5PP520.1505-00...

  • Page 25: Differences Between Power Panel 500 And Power Panel 300/400

    Technical data • Introduction 1.7 Differences between Power Panel 500 and Power Panel 300/400 1.7.1 General Like the B&R Automation PCs and B&R Panel PCs, the new Power Panel device family PP500 can also have a custom configuration. Customers can choose from three different CPU boards and main memory variations.

  • Page 26: Entire Device

    Technical data • Entire device 2 Entire device 2.1 Temperature specifications 2.1.1 Temperature sensor locations Sensors show temperature values in a variety of locations (USB ports, main memory) in the PP500. The temperatures can be read in approved Microsoft Windows and Automation Run- time operating systems using the B&R Control Center Image 3: Temperature sensor locations Position...

  • Page 27: Temperature Monitoring

    Technical data • Entire device 2.1.2 Temperature monitoring Sensors monitor temperature values in various places (CPU, interfaces, display, interface board) in the PP500. The locations of the temperature sensors can be found in figure "Image 3: Temperature sensor locations", on page 26 . The value listed in the table represents the defined maximum temperature for this measurement point .

  • Page 28: Serial Number Sticker

    Technical data • Entire device 2.3 Serial number sticker Each B&R device is given a unique Serial number sticker with Barcodes (type 128), which allows it to be clearly identified. This serial number represents all of the components built into the system (model number, name, revision, serial number and order number).
  • Page 29 Technical data • Entire device Serialnummerneingabe z.B. B9330168423 Auflistung der verbauten Komponenten nach der Serialnummernsuche Image 5: Serial number search Power Panel 500 User's Manual V 1.00...

  • Page 30: Device Interfaces

    Technical data • Entire device 2.4 Device interfaces 2.4.1 Overview - Device interfaces Interfaces for system units with interface board Status LEDs Reset button Mode / Node Switch Interface board Power button Insert Battery CompactFlash Slot COM RS232 Ethernet SD Memory Card 10/100/1000 Slot Erdungsanschluss...

  • Page 31: Supply Voltage +24 Vdc

    Technical data • Entire device 2.4.2 Supply voltage +24 VDC The 3-pin socket required for the supply voltage connection is not included in delivery. This can be ordered from B&R using the model number 0TB103.9 (screw clamp) or 0TB103.91 (cage clamp).

  • Page 32: Serial Interface Com

    Technical data • Entire device 2.4.3 Serial interface COM Serial interface COM RS232 Type RS232, modem-capable, not electrically isolated UART 16550-compatible, 16-byte FIFO Transfer rate Max. 115 kBaud Cable length Max. 15 meters 9-pin DSUB plug Assignment   Table 8: Pin assignments - COM Power Panel 500 User's Manual V 1.00...

  • Page 33: Ethernet (Eth)

    Technical data • Entire device 2.4.4 Ethernet (ETH) This Ethernet controller is integrated in the CPU board and is fed outwards via the CPU board. Ethernet connection (ETH) Controller Intel 82574 RJ45 twisted pair (10BaseT/100BaseT), female   Cabling S/STP (Cat5e) Transfer rate 10/100/1000 Mbit/s Cable length...

  • Page 34: Usb Ports (Usb1, 2, 3)

    Technical data • Entire device 2.4.5 USB Ports (USB1, 2, 3) The PP500 devices have a USB 2.0 (Universal Serial Bus) host controller with multiple USB ports, two of which on the PP500 devices are on the outside for easy access. PP500 devices with a display diagonal of 10.4", 12.1"...
  • Page 35 Technical data • Entire device USB3 This front USB port is only provided on the PP500 devices with a display diagonal of 10.4", 12.1" or 15". Universal Serial Bus (USB3) Transfer rate Low speed (1.5 Mbit/s), full speed (12 1x USB type A, female Mbit/s), to high speed (480 Mbit/s) Power supply  ...

  • Page 36: Battery

    Technical data • Entire device 2.4.6 Battery The lithium battery located behind the black cover (3 V, 950 mAh) buffers the internal real-time clock (RTC) as well as the data in the SRAM of interface cards. The buffer duration of the battery is at least TBD years (at 50°C, 8.5 μA current requirements of the supplied components and a self discharge of 40%).

  • Page 37: Compactflash Slot

    Technical data • Entire device 2.4.7 CompactFlash Slot This CompactFlash slot is a fixed part of an PPC500 system and is internally connected with the chipset via IDE PATA. Type I CompactFlash cards are supported. CompactFlash slot Connection PATA Master  ...

  • Page 38: Sd Memory Card Slot

    Technical data • Entire device 2.4.8 SD Memory Card Slot Caution! The SD Memory Card Slot has not yet been released because it is still in development. Inserting an SD memory card can cause the device to malfunction! Therefore, the use of SD Memory cards is not permitted.

  • Page 39: Power Button

    Technical data • Entire device 2.4.9 Power button The power button has a variety of functions due to full ATX power supply support. Power button The power button acts like the on/off switch on a normal desktop PC with   ATX power supply: Press and release ...

  • Page 40: Mode/Node Switches

    Technical data • Entire device 2.4.11 Mode/Node switches Power Panel 500 User's Manual V 1.00...

  • Page 41: Status Leds

    Technical data • Entire device 2.4.12 Status LEDs The status LEDs are located on the back of the system unit. Status LEDs Color Status Meaning Power Green Supply voltage OK Green Blinking The device has booted, the battery status is "BAD" - for more information, see see " Battery", on page 36.

  • Page 42: Interface Board Insert

    Technical data • Entire device 2.4.13 Interface board Insert Interface board insert     Interface board insert with Accessories Short description installed interface board 5PP5IF.CETH-00 PP500 interface board; connection for 1x Ether- net 10/100/1000 5PP5IF.CHDA-00 PP500 interface board; connection for 1x MIC, 1x Line IN, 1x Line OUT 5PP5IF.FPLM-00 PP500 interface board;...

  • Page 43: Individual Components

    Technical data • Individual components 3 Individual components 3.1 System units 3.1.1 5.7" system units 3.1.1.1 5PP520.0573-00 3.1.1.1.1 General information • 5.7" TFT VGA color display • Analog resistive touch screen • Intel Atom™ technology ® • Small installation depth •...
  • Page 44 Technical data • Individual components Model number Short description Figure Optional accessory Batteries 0AC201.91 Lithium Battery 4 pieces, 3 V / 950 mAh button cell 4A0006.00-000 Lithium battery, 3 V / 950 mAh, button cell CompactFlash 5CFCRD.016G-04 CompactFlash 16 GB B&R 5CFCRD.0512-04 CompactFlash 512 MB B&R 5CFCRD.1024-04...
  • Page 45 Technical data • Individual components Product ID 5PP520.0573-00 Memory   Type DDR2 SDRAM Size Max. 2 GB Interfaces COM1   Type RS232, modem-capable, not electrically isolated Design 9-pin DSUB plug UART 16550-compatible, 16-byte FIFO Max. baud rate 115 kbit/s CompactFlash slot 1  ...

  • Page 46: Touch Screen Drivers

    Technical data • Individual components Product ID 5PP520.0573-00 Electrical isolation Operating conditions EN 60529 protection IP20 back side (only with an inserted CF card or IF board, or with an optional IF cover) IP65 / NEMA 250 type 4X, protection from dust and sprayed water on front side Environmental conditions Temperature  ...
  • Page 47 Technical data • Individual components 3.1.1.1.4 Dimensions Image 9: 5PP520.0573-00 - Dimensions 3.1.1.1.5 Cutout Outer contour (Power Panel) 149.5 Cutout Cutout size 199 ±0.5 mm x 143 ±0.5 mm Image 10: 5PP520.0573-00 - Cutout installation Power Panel 500 User's Manual V 1.00...
  • Page 48 Technical data • Individual components 3.1.1.2 5PP551.0573-00 3.1.1.2.1 General information • 5.7" TFT VGA color display • Function and system keys • Intel Atom™ technology ® • Small installation depth • Fan-free operation • Can be expand via interface board 3.1.1.2.2 Order data Model number Short description...
  • Page 49 Technical data • Individual components Model number Short description Figure 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board; connection for 1x Ethernet 10/100/1000 5PP5IF.CHDA-00 PP500 Interface board; connection for 1x HDA sound 5PP5IF.FCAN-00 PP500 Interface board;...
  • Page 50 Technical data • Individual components Product ID 5PP551.0573-00 CompactFlash slot 1   Type Type I   Type USB 2.0 Amount Design Type A Transfer rate Low speed (1.5 Mbit/s), full speed (12 Mbit/s), to high speed (480 Mbit/s) Current load Max.
  • Page 51 Technical data • Individual components Product ID 5PP551.0573-00 Environmental conditions Temperature   Operation 0 to 55°C Storage -20 to 60°C Transport -20 to 60°C Relative humidity   Operation siehe Temperatur Luftfeuchtediagramm Storage siehe Temperatur Luftfeuchtediagramm Transport siehe Temperatur Luftfeuchtediagramm Vibration  ...
  • Page 52 Technical data • Individual components 3.1.1.2.4 Dimensions Image 11: 5PP551.0573-00 - Dimensions Power Panel 500 User's Manual V 1.00...
  • Page 53 Technical data • Individual components 3.1.1.2.5 Cutout Outer contour (Power Panel) 238.5 Cutout Cutout size 199 ±0.5 mm x 232 ±0.5 mm Image 12: 5PP551.0573-00 - Cutout installation Power Panel 500 User's Manual V 1.00...
  • Page 54 Technical data • Individual components 3.1.1.3 5PP552.0573-00 3.1.1.3.1 General information • 5.7" TFT VGA color display • Function and system keys • Intel Atom™ technology ® • Small installation depth • Fan-free operation • Can be expand via interface board 3.1.1.3.2 Order data Model number Short description...
  • Page 55 Technical data • Individual components Model number Short description Figure 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board; connection for 1x Ethernet 10/100/1000 5PP5IF.CHDA-00 PP500 Interface board; connection for 1x HDA sound 5PP5IF.FCAN-00 PP500 Interface board;...
  • Page 56 Technical data • Individual components Product ID 5PP552.0573-00 CompactFlash slot 1   Type Type I   Type USB 2.0 Amount Design Type A Transfer rate Low speed (1.5 Mbit/s), full speed (12 Mbit/s), to high speed (480 Mbit/s) Current load Max.
  • Page 57 Technical data • Individual components Product ID 5PP552.0573-00 Environmental conditions Temperature   Operation 0 to 55°C Storage -20 to 60°C Transport -20 to 60°C Relative humidity   Operation siehe Temperatur Luftfeuchtediagramm Storage siehe Temperatur Luftfeuchtediagramm Transport siehe Temperatur Luftfeuchtediagramm Vibration  ...
  • Page 58 Technical data • Individual components 3.1.1.3.4 Dimensions Image 13: 5PP552.0573-00 - Dimensions Power Panel 500 User's Manual V 1.00...
  • Page 59 Technical data • Individual components 3.1.1.3.5 Cutout Outer contour (Power Panel) 180.5 Cutout Cutout size 289 ±0.5 mm x 174 ±0.5 mm Image 14: 5PP552.0573-00 - Cutout installation Power Panel 500 User's Manual V 1.00...

  • Page 60: 7" System Unit

    Technical data • Individual components 3.1.2 7" system unit 3.1.2.1 5PP520.0702-00 3.1.2.1.1 General information • 7" TFT WVGA color display • Analog resistive touch screen • Intel Atom™ technology ® • Small installation depth • Fan-free operation • Can be expand via interface board 3.1.2.1.2 Order data Model number Short description...
  • Page 61 Technical data • Individual components Model number Short description Figure 5CFCRD.016G-04 CompactFlash 16 GB B&R 5CFCRD.0512-04 CompactFlash 512 MB B&R 5CFCRD.1024-04 CompactFlash 1 GB B&R 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board;...
  • Page 62 Technical data • Individual components Product ID 5PP520.0702-00 Interfaces COM1   Type RS232, modem-capable, not electrically isolated Design 9-pin DSUB plug UART 16550-compatible, 16-byte FIFO Max. baud rate 115 kbit/s CompactFlash slot 1   Type Type I   Type USB 2.0 Amount Design Type A...
  • Page 63 Technical data • Individual components Product ID 5PP520.0702-00 Operating conditions EN 60529 protection IP20 back side (only with an inserted CF card or IF board, or with an optional IF cover) IP65 / NEMA 250 type 4X, protection from dust and sprayed water on front side Environmental conditions Temperature  ...
  • Page 64 Technical data • Individual components 3.1.2.1.4 Dimensions Image 15: 5PP520.0702-00 - Dimensions 3.1.2.1.5 Cutout Outer contour (Power Panel) 149.5 Cutout Cutout size 199 ±0.5 mm x 143 ±0.5 mm Image 16: 5PP520.0702-00 - Cutout installation Power Panel 500 User's Manual V 1.00...

  • Page 65: System Units

    Technical data • Individual components 3.1.3 10.4" system units 3.1.3.1 5PP520.1043-00 3.1.3.1.1 General information • 10.4" TFT VGA color display • Analog resistive touch screen • Intel Atom™ technology ® • Small installation depth • Fan-free operation • Can be expand via interface board 3.1.3.1.2 Order data Model number Short description...
  • Page 66 Technical data • Individual components Model number Short description Figure 5CFCRD.016G-04 CompactFlash 16 GB B&R 5CFCRD.0512-04 CompactFlash 512 MB B&R 5CFCRD.1024-04 CompactFlash 1 GB B&R 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board;...
  • Page 67 Technical data • Individual components Product ID 5PP520.1043-00 Interfaces COM1   Type RS232, modem-capable, not electrically isolated Design 9-pin DSUB plug UART 16550-compatible, 16-byte FIFO Max. baud rate 115 kbit/s CompactFlash slot 1   Type Type I   Type USB 2.0 Amount Design Type A...
  • Page 68 Technical data • Individual components Product ID 5PP520.1043-00 Operating conditions EN 60529 protection IP20 back side (only with an inserted CF card or IF board, or with an optional IF cover) IP65 / NEMA 250 type 4X, protection from dust and sprayed water on front side Environmental conditions Temperature  ...
  • Page 69 Technical data • Individual components 3.1.3.1.4 Dimensions Image 17: 5PP520.1043-00 - Dimensions Power Panel 500 User's Manual V 1.00...
  • Page 70 Technical data • Individual components 3.1.3.1.5 Cutout Outer contour (Power Panel) 251.5 Cutout Cutout size 303 ±0.5 mm x 243 ±0.5 mm Image 18: 5PP520.1043-00 - Cutout installation Power Panel 500 User's Manual V 1.00...
  • Page 71 Technical data • Individual components 3.1.3.2 5PP580.1043-00 3.1.3.2.1 General information • 10.4" TFT VGA color display • Analog resistive touch screen and function keys • Intel Atom™ technology ® • Small installation depth • Fan-free operation • Can be expand via interface board 3.1.3.2.2 Order data Model number Short description...
  • Page 72 Technical data • Individual components Model number Short description Figure 5CFCRD.1024-04 CompactFlash 1 GB B&R 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board; connection for 1x Ethernet 10/100/1000 5PP5IF.CHDA-00 PP500 Interface board;...
  • Page 73 Technical data • Individual components Product ID 5PP580.1043-00 Interfaces COM1   Type RS232, modem-capable, not electrically isolated Design 9-pin DSUB plug UART 16550-compatible, 16-byte FIFO Max. baud rate 115 kbit/s CompactFlash slot 1   Type Type I   Type USB 2.0 Amount Design Type A...
  • Page 74 Technical data • Individual components Product ID 5PP580.1043-00 Operating conditions EN 60529 protection IP20 back side (only with an inserted CF card or IF board, or with an optional IF cover) IP65 / NEMA 250 type 4X, protection from dust and sprayed water on front side Environmental conditions Temperature  ...
  • Page 75 Technical data • Individual components 3.1.3.2.4 Dimensions Image 19: 5PP580.1043-00 - Dimensions Power Panel 500 User's Manual V 1.00...
  • Page 76 Technical data • Individual components 3.1.3.2.5 Cutout Outer contour (Power Panel) 251.5 Cutout Cutout size 303 ±0.5 mm x 243 ±0.5 mm Image 20: 5PP580.1043-00 - Cutout installation Power Panel 500 User's Manual V 1.00...
  • Page 77 Technical data • Individual components 3.1.3.3 5PP581.1043-00 3.1.3.3.1 General information • 10.4" TFT VGA color display • Analog resistive touch screen plus function and system keys • Intel Atom™ technology ® • Small installation depth • Fan-free operation • Can be expand via interface board 3.1.3.3.2 Order data Model number Short description...
  • Page 78 Technical data • Individual components Model number Short description Figure 5CFCRD.1024-04 CompactFlash 1 GB B&R 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board; connection for 1x Ethernet 10/100/1000 5PP5IF.CHDA-00 PP500 Interface board;...
  • Page 79 Technical data • Individual components Product ID 5PP581.1043-00 Interfaces COM1   Type RS232, modem-capable, not electrically isolated Design 9-pin DSUB plug UART 16550-compatible, 16-byte FIFO Max. baud rate 115 kbit/s CompactFlash slot 1   Type Type I   Type USB 2.0 Amount Design Type A...
  • Page 80 Technical data • Individual components Product ID 5PP581.1043-00 Operating conditions EN 60529 protection IP20 back side (only with an inserted CF card or IF board, or with an optional IF cover) IP65 / NEMA 250 type 4X, protection from dust and sprayed water on front side Environmental conditions Temperature  ...
  • Page 81 Technical data • Individual components 3.1.3.3.4 Dimensions Image 21: 5PP581.1043-00 - Dimensions Power Panel 500 User's Manual V 1.00...
  • Page 82 Technical data • Individual components 3.1.3.3.5 Cutout Outer contour (Power Panel) 349.5 Cutout Cutout size 303 ±0.5 mm x 341 ±0.5 mm Image 22: 5PP581.1043-00 - Cutout installation Power Panel 500 User's Manual V 1.00...
  • Page 83 Technical data • Individual components 3.1.3.4 5PP582.1043-00 3.1.3.4.1 General information • 10.4" TFT VGA color display • Analog resistive touch screen plus function and system keys • Intel Atom™ technology ® • Small installation depth • Fan-free operation • Can be expand via interface board 3.1.3.4.2 Order data Model number Short description...
  • Page 84 Technical data • Individual components Model number Short description Figure 5CFCRD.1024-04 CompactFlash 1 GB B&R 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board; connection for 1x Ethernet 10/100/1000 5PP5IF.CHDA-00 PP500 Interface board;...
  • Page 85 Technical data • Individual components Product ID 5PP582.1043-00 Interfaces COM1   Type RS232, modem-capable, not electrically isolated Design 9-pin DSUB plug UART 16550-compatible, 16-byte FIFO Max. baud rate 115 kbit/s CompactFlash slot 1   Type Type I   Type USB 2.0 Amount Design Type A...
  • Page 86 Technical data • Individual components Product ID 5PP582.1043-00 Operating conditions EN 60529 protection IP20 back side (only with an inserted CF card or IF board, or with an optional IF cover) IP65 / NEMA 250 type 4X, protection from dust and sprayed water on front side Environmental conditions Temperature  ...
  • Page 87 Technical data • Individual components 3.1.3.4.4 Dimensions Image 23: 5PP582.1043-00 - Dimensions Power Panel 500 User's Manual V 1.00...
  • Page 88 Technical data • Individual components 3.1.3.4.5 Cutout Outer contour (Power Panel) 251.5 Cutout Cutout size 303 ±0.5 mm x 243 ±0.5 mm Image 24: 5PP582.1043-00 - Cutout installation Power Panel 500 User's Manual V 1.00...

  • Page 89: System Unit

    Technical data • Individual components 3.1.4 12.1" system unit 3.1.4.1 5PP520.1214-00 3.1.4.1.1 General information • 12.1" TFT SVGA color display • Analog resistive touch screen • Intel Atom™ technology ® • Small installation depth • Fan-free operation • Can be expand via interface board 3.1.4.1.2 Order data Model number Short description...
  • Page 90 Technical data • Individual components Model number Short description Figure 5CFCRD.016G-04 CompactFlash 16 GB B&R 5CFCRD.0512-04 CompactFlash 512 MB B&R 5CFCRD.1024-04 CompactFlash 1 GB B&R 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board;...
  • Page 91 Technical data • Individual components Product ID 5PP520.1214-00 Interfaces COM1   Type RS232, modem-capable, not electrically isolated Design 9-pin DSUB plug UART 16550-compatible, 16-byte FIFO Max. baud rate 115 kbit/s CompactFlash slot 1   Type Type I   Type USB 2.0 Amount Design Type A...
  • Page 92 Technical data • Individual components Product ID 5PP520.1214-00 Operating conditions EN 60529 protection IP20 back side (only with an inserted CF card or IF board, or with an optional IF cover) IP65 / NEMA 250 type 4X, protection from dust and sprayed water on front side Environmental conditions Temperature  ...
  • Page 93 Technical data • Individual components 3.1.4.1.4 Dimensions Image 25: 5PP520.1214-00 - Dimensions Power Panel 500 User's Manual V 1.00...
  • Page 94 Technical data • Individual components 3.1.4.1.5 Cutout Outer contour (Power Panel) 275.5 Cutout Cutout size 342 ±0.5 mm x 267 ±0.5 mm Image 26: 5PP520.1214-00 - Cutout installation Power Panel 500 User's Manual V 1.00...

  • Page 95: 15" System Units

    Technical data • Individual components 3.1.5 15" system units 3.1.5.1 5PP520.1505-00 3.1.5.1.1 General information • 15" TFT XGA color display • Analog resistive touch screen • Intel Atom™ technology ® • Small installation depth • Fan-free operation • Can be expand via interface board 3.1.5.1.2 Order data Model number Short description...
  • Page 96 Technical data • Individual components Model number Short description Figure 5CFCRD.016G-04 CompactFlash 16 GB B&R 5CFCRD.0512-04 CompactFlash 512 MB B&R 5CFCRD.1024-04 CompactFlash 1 GB B&R 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board;...
  • Page 97 Technical data • Individual components Product ID 5PP520.1505-00 Interfaces COM1   Type RS232, modem-capable, not electrically isolated Design 9-pin DSUB plug UART 16550-compatible, 16-byte FIFO Max. baud rate 115 kbit/s CompactFlash slot 1   Type Type I   Type USB 2.0 Amount Design Type A...
  • Page 98 Technical data • Individual components Product ID 5PP520.1505-00 Operating conditions EN 60529 protection IP20 back side (only with an inserted CF card or IF board, or with an optional IF cover) IP65 / NEMA 250 type 4X, protection from dust and sprayed water on front side Environmental conditions Temperature  ...
  • Page 99 Technical data • Individual components 3.1.5.1.4 Dimensions Image 27: 5PP520.1505-00 - Dimensions Power Panel 500 User's Manual V 1.00...
  • Page 100 Technical data • Individual components 3.1.5.1.5 Cutout Outer contour (Power Panel) 321.5 Cutout Cutout size 415 ±0.5 mm x 313 ±0.5 mm Image 28: 5PP520.1505-00 - Cutout installation Power Panel 500 User's Manual V 1.00...
  • Page 101 Technical data • Individual components 3.1.5.2 5PP580.1505-00 3.1.5.2.1 General information • 15" TFT XGA color display • Analog resistive touch screen and function keys • Intel Atom™ technology ® • Small installation depth • Fan-free operation • Can be expand via interface board 3.1.5.2.2 Order data Model number Short description...
  • Page 102 Technical data • Individual components Model number Short description Figure 5CFCRD.1024-04 CompactFlash 1 GB B&R 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board; connection for 1x Ethernet 10/100/1000 5PP5IF.CHDA-00 PP500 Interface board;...
  • Page 103 Technical data • Individual components Product ID 5PP580.1505-00 Interfaces COM1   Type RS232, modem-capable, not electrically isolated Design 9-pin DSUB plug UART 16550-compatible, 16-byte FIFO Max. baud rate 115 kbit/s CompactFlash slot 1   Type Type I   Type USB 2.0 Amount Design Type A...
  • Page 104 Technical data • Individual components Product ID 5PP580.1505-00 Operating conditions EN 60529 protection IP20 back side (only with an inserted CF card or IF board, or with an optional IF cover) IP65 / NEMA 250 type 4X, protection from dust and sprayed water on front side Environmental conditions Temperature  ...
  • Page 105 Technical data • Individual components 3.1.5.2.4 Dimensions Image 29: 5PP580.1505-00 - Dimensions Power Panel 500 User's Manual V 1.00...
  • Page 106 Technical data • Individual components 3.1.5.2.5 Cutout Outer contour (Power Panel) 321.5 Cutout Cutout size 415 ±0.5 mm x 313 ±0.5 mm Image 30: 5PP580.1505-00 - Cutout installation Power Panel 500 User's Manual V 1.00...
  • Page 107 Technical data • Individual components 3.1.5.3 5PP581.1505-00 3.1.5.3.1 General information • 15" TFT XGA color display • Analog resistive touch screen plus function and system keys • Intel Atom™ technology ® • Small installation depth • Fan-free operation • Can be expand via interface board 3.1.5.3.2 Order data Model number Short description...
  • Page 108 Technical data • Individual components Model number Short description Figure 5CFCRD.1024-04 CompactFlash 1 GB B&R 5CFCRD.2048-04 CompactFlash 2 GB B&R 5CFCRD.4096-04 CompactFlash 4 GB B&R 5CFCRD.8192-04 CompactFlash 8 GB B&R Interface boards 5PP5IF.CETH-00 PP500 Interface board; connection for 1x Ethernet 10/100/1000 5PP5IF.CHDA-00 PP500 Interface board;...
  • Page 109 Technical data • Individual components Product ID 5PP581.1505-00 Interfaces COM1   Type RS232, modem-capable, not electrically isolated Design 9-pin DSUB plug UART 16550-compatible, 16-byte FIFO Max. baud rate 115 kbit/s CompactFlash slot 1   Type Type I   Type USB 2.0 Amount Design Type A...
  • Page 110 Technical data • Individual components Product ID 5PP581.1505-00 Operating conditions EN 60529 protection IP20 back side (only with an inserted CF card or IF board, or with an optional IF cover) IP65 / NEMA 250 type 4X, protection from dust and sprayed water on front side Environmental conditions Temperature  ...
  • Page 111 Technical data • Individual components 3.1.5.3.4 Dimensions Image 31: 5PP581.1505-00 - Dimensions Power Panel 500 User's Manual V 1.00...
  • Page 112 Technical data • Individual components 3.1.5.3.5 Cutout Outer contour (Power Panel) 421.5 Cutout Cutout size 415 ±0.5 mm x 413 ±0.5 mm Image 32: 5PP581.1505-00 - Cutout installation Power Panel 500 User's Manual V 1.00...

  • Page 113: Us15W - Cpu Boards

    Technical data • Individual components 3.2 US15W - CPU boards 3.2.1 General information PP500 CPU boards are based on the Intel US15W chipset and contain one DDR2 memory ® location for a maximum of 2 GB. Additionally, the Intel GMA 500 with 128 MB RAM is also ®...

  • Page 114: Technical Data

    Technical data • Individual components 3.2.3 Technical data Product ID 5PP5CP.US15-00 5PP5CP.US15-01 5PP5CP.US15-02 Controllers Bootloader BIOS Insyde Processor   Type Intel® Atom™ Z510 Intel® Atom™ Z520 Intel® Atom™ Z530 Clock frequency 1100 MHz 1330 MHz 1600 MHz Architectures 45 nm L1 cache 32 kB L2 cache...

  • Page 115: Main Memory

    Technical data • Individual components 3.3 Main memory 3.3.1 General information The CPU Boards offer room for one main memory module. 3.3.2 Order data Model number Short description Figure Main memory 5MMDDR.0512-01 SO-DIMM DDR2 RAM 512 MB PC2-5300 5MMDDR.1024-01 SO-DIMM DDR2 RAM 1024 MB PC2-5300 5MMDDR.2048-01 SO-DIMM DDR2 RAM 2048 MB PC2-5300 Table 46: 5MMDDR.0512-01, 5MMDDR.1024-01, 5MMDDR.2048-01 - Order data...

  • Page 116: Interface Boards

    Technical data • Individual components 3.4 Interface boards Info: Installation and replacement of interface boards ONLY possible at the B&R plant. 3.4.1 5PP5IF.CETH-00 3.4.1.1 General information The PP500 interface board 5PP5IF.CETH-00 has a 10/100/1000 Mbit/s network connection and can be inserted in a Power Panel 500 and operated as an additional network interface. •...
  • Page 117 Technical data • Individual components Product ID 5PP5IF.CETH-00 Environmental conditions Temperature   Operation 0 to 55°C Storage -20 to 60°C Transport -20 to 60°C Relative humidity   Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Table 49: 5PP5IF.CETH-00 - Technical data 3.4.1.3.1 Ethernet (ETH) Ethernet interface...

  • Page 118: 5Pp5If.chda-00

    Technical data • Individual components 3.4.2 5PP5IF.CHDA-00 3.4.2.1 General information The PP500 interface board 5PP5IF.CHDA-00 has a HDA soundchip with which the channels MIC, Line IN and Line OUT are externally accessible. • 1x MIC • 1x Line IN • 1x Line OUT •...
  • Page 119 Technical data • Individual components Product ID 5PP5IF.CHDA-00 Relative humidity   Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Table 52: 5PP5IF.CHDA-00 - Technical data 3.4.2.3.1 MIC, Line IN, Line OUT MIC, Line IN, Line OUT Controller Realtek ALC 662 3.5 mm jack, female...

  • Page 120: 5Pp5If.fplm-00

    Technical data • Individual components 3.4.3 5PP5IF.FPLM-00 3.4.3.1 General information The PP500 interface board 5PP5IF.FPLM-00 has two POWERLINK-connections and 512 kB SRAM. • 2x POWERLINK- connections • 512 KB SRAM • mounting compatible in PP500 3.4.3.2 Order data Model number Short description Figure Interface boards...
  • Page 121 Technical data • Individual components Product ID 5PP5IF.FPLM-00 Relative humidity   Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Table 55: 5PP5IF.FPLM-00 - Technical data 3.4.3.3.1 POWERLINK POWERLINK Interface Board 2 connections Cabling S/STP (Cat5e)  ...
  • Page 122 Technical data • Individual components Green - status Description Single flash (approx. 1 Hz) The interface status is PRE_OPERATIONAL_1. PRE_OPERATIONAL_1 Managing Node (MN) The MN starts the operation of the "reduced cycle". Collisions are allowed on the bus. There is not yet any cyclic communication.

  • Page 123: Chapter 3: Commissioning

    Commissioning • Installation Chapter 3 • Commissioning 1 Installation Power Panel 500 devices are best mounted in a housing cutout using the mounting clamps and terminal blocks found on the housing (different designs possible). 1.1 Mounting with retaining clips Mounting with terminal blocks is used on PP500 devices with a diagonal of 5.7" and 7". Image 33: Retaining clips Power Panel 500 User's Manual V 1.00...

  • Page 124: Mounting With Terminal Blocks

    Commissioning • Installation 1.2 Mounting with terminal blocks Mounting with terminal blocks is used on PP500 devices with a diagonal of 10.4", 12" and 15". Plastic (PA6) with springs Open Close Spring Image 34: Termincal block for the Power Panel 500 The terminal blocks are designed for a maximum thickness of 10 mm for the material where the device is being clamped.

  • Page 125: Mounting Orientation

    Commissioning • Mounting orientation 2 Mounting orientation The following diagrams show the specified mounting orientation for the Power Panel 500 de- vice. The mounting orientations apply for all Power Panel devices. 2.1 Mounting orientation 0° 0° Image 35: Mounting orientation 0° Power Panel 500 User's Manual V 1.00...

  • Page 126: Mounting Orientation 45

    Commissioning • Mounting orientation 2.2 Mounting orientation 45° The maximum Ambient temperaturespecification with a mounting orientation of 45° must be lowered by 5°C. 0° 0° Connection side on bottom! Connection side on bottom! Image 36: Mounting orientation -45° and +45°. Power Panel 500 User's Manual V 1.00...

  • Page 127: Mounting Orientation 90

    Commissioning • Mounting orientation 2.3 Mounting orientation 90° The maximum Ambient temperaturespecification with a mounting orientation of 90° (horizontal) must be lowered by 10°C. 0° 0° Image 37: Mounting orientation -90° and +90°. Power Panel 500 User's Manual V 1.00...

  • Page 128: Touch Screen Calibration

    Commissioning • Touch screen calibration 3 Touch screen calibration B&R touch screen devices are equipped with a B&R touch controller that supports hardware calibration. This means that the devices are precalibrated from stock. This feature proves ad- vantageous in the case of a replacement part because a new calibration is no longer required when exchanging devices (identical model / type).
  • Page 129 Commissioning • User tips for increasing the display lifespan 4 User tips for increasing the display lifespan 4.1 Backlight The lifespan of the backlight is specified in "Half Brightness Time". An operating time of 50,000 hours would mean that the display brightness would still be 50% after this time. 4.1.1 How can the lifespan of backlights be extended? •...
  • Page 130 Commissioning • Pixel error 5 Pixel error Info: Displays can contain flawed pixels caused during (Pixel error) production. These flaws are not grounds claiming reclamation or warranty. Power Panel 500 User's Manual V 1.00...

  • Page 131: General Information

    Software • BIOS options Chapter 4 • Software 1 BIOS options Info: The following diagrams and BIOS menu items including descriptions refer to BIOS version N0.15. It is therefore possible that these diagrams and BIOS descriptions do not correspond with the installed BIOS version. 1.1 General information BIOS stands for "Basic Input Output System".
  • Page 132 Software • BIOS options Info: The POST screen is only displayed for a fraction of a second due to optimized boot procedures. It is however, still possible to enter BIOS. BIOS Build : 08/03/2011 Processor Type : Intel(R) Atom(TM) CPU Z520 @ 1.33GHz System Memory Speed : 533 MHz CPUID : 106C2 F2 is pressed.
  • Page 133 Software • BIOS options 1.2.1 BIOS setup keys The following keys are enabled during the POST: Info: The key signals from the USB keyboard are only registered after the USB controller has been initialized. Keys Function Enters the BIOS setup menu. Cues the boot menu.
  • Page 134 Software • BIOS options 1.3 Main Immediately after the <F2> key is pressed during startup, the main BIOS setup menu appears. InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit This is the help for the InsydeH2O Version Menlow 03.60.12.0034 hour field.
  • Page 135 Software • BIOS options 1.4 OEM Features InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Versions Show features of BIOS: N0.15 baseboard module. Boot Source: Normal MTCX: V0.23 Baseboard Features Display Features I/O Module Features IF Module Features RAM Features Help...
  • Page 136 Software • BIOS options 1.4.1 Baseboard Features InsydeH2O Setup Utility Rev. * OEM Features Baseboard Features Show and configure available LPC devices. Device ID: 0000B4D1 Compatibility ID: 0000 Vendor ID: 00000000 Hardware Revision: Serial Number: B4D10168431 Product Name: 5PP5CP.US15-01 Hardware Number: 00201ADB Parent Device ID: FFFFFFFF...
  • Page 137 Software • BIOS options 1.4.1.1 LPC Devices InsydeH2O Setup Utility Rev. * OEM Features Baseboard LPC Devices Show the base I/O address for serial port. COMA Ressource Conflict is Base I/O Adress <3F8> marked with a star (*). Interrupt <IRQ4> Help Select Item F5/F6...
  • Page 138 Software • BIOS options 1.4.1.2 Statistical Values InsydeH2O Setup Utility Rev. * OEM Features Baseboard Statistical Values Shows statistical values of chosen module. Temperature Minimum/Maximum Sensor 1: 24°C / 31°C 75°F / 87°F Sensor 2: 23°C / 32°C 73°F / 89°F Sensor 3: 34°C / 50°C 93°F / 122°F...
  • Page 139 Software • BIOS options 1.4.1.3 Temperature Values InsydeH2O Setup Utility Rev. * OEM Features Baseboard Temperature Values Press enter for refreshing live Refresh Values <OK> temperature values. Live Temperature Values Sensor 1: 27°C / 80°F Sensor 2: 27°C / 80°F Sensor 3: 39°C / 102°F Help...
  • Page 140 Software • BIOS options 1.4.1.4 Baseboard Monitor InsydeH2O Setup Utility Rev. * OEM Features Baseboard Monitor Monitors baseboard values. Wcpu: 0.96W Vin: 16.90V Battery Voltage: 2.81V Battery State: Good Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu...
  • Page 141 Software • BIOS options 1.4.2 Display Features InsydeH2O Setup Utility Rev. * OEM Features Display Features Adjust the brightness of the local panel. Device ID: 0000B4CB Compatibility ID: 0000 Vendor ID: 00000000 Hardware Revision: Serial Number: B4CB0168435 Product Name: 5PP520.0573-01 Hardware Number: 00201849 Parent Device ID:...
  • Page 142 Software • BIOS options BIOS setting Meaning Setting options Effect Displays the statistical values. Enter Opens the submenu Statistical Values See " Statistical Values", on page 143 Displays the current temperature values. Enter Opens the submenu Temperature Values See " Temperature Values", on page Table 68: US15W OEM Features - Display Features setting options 1.4.2.1 LPC Devices InsydeH2O Setup Utility...
  • Page 143 Software • BIOS options 1.4.2.2 Statistical Values InsydeH2O Setup Utility Rev. * OEM Features VGA-Board Statistical Values Shows statistical values of chosen module. Temperature Minimum/Maximum Sensor 1: 23°C / 56°C 73°F / 132°F Operating Time Total Hours: Power On Cycles: Help Select Item F5/F6...
  • Page 144 Software • BIOS options 1.4.2.3 Temperature Values InsydeH2O Setup Utility Rev. * OEM Features VGA-Board Temperature Values Press enter for refreshing live Refresh Values <OK> temperature values. Live Temperature Values Sensor 1: 27°C / 80°F Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu...
  • Page 145 Software • BIOS options 1.4.3 IO Module Features InsydeH2O Setup Utility Rev. * OEM Features IO Module Features Show statistical values of chosen module. Device ID: 0000B4D5 Compatibility ID: 0000 Vendor ID: 00000000 Hardware Revision: Serial Number: 01234567890 Product Name: 5PP5IO.GNAC-00 Hardware Number: 00000000...
  • Page 146 Software • BIOS options 1.4.3.1 Statistical Values InsydeH2O Setup Utility Rev. * OEM Features IO-Board Statistical Values Shows statistical values of chosen module. Operating Time Total Hours: Power On Cycles: Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu...
  • Page 147 Software • BIOS options 1.4.4 IF Module Features InsydeH2O Setup Utility Rev. * OEM Features IF Module Features Show statistical values of chosen module. Device ID: 0000B4D5 Compatibility ID: 0000 Vendor ID: 00000000 Hardware Revision: Serial Number: 01234567890 Product Name: 5PP5IF.CETH-00 Hardware Number: 00000000...
  • Page 148 Software • BIOS options 1.4.4.1 Statistical Values InsydeH2O Setup Utility Rev. * OEM Features IF-Board Statistical Values Shows statistical values of chosen module. Operating Time Total Hours: Power On Cycles: Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu...
  • Page 149 Software • BIOS options 1.4.5 RAM Features InsydeH2O Setup Utility Rev. * OEM Features RAM Features Show features of RAM module. Device ID: 0000A15E Compatibility ID: 0000 Vendor ID: 00000000 Hardware Revision: Serial Number: A3E40173152 Product Name: 5MMDDR.1024-01 Hardware Number: 001FC26E Parent Device ID: FFFFFFFF...
  • Page 150 Software • BIOS options 1.5 Advanced InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Configure the RAM RAM Configuration Settings. Boot Configuration Peripheral Configuration IDE Configuration Video Configuration USB Configuration SDIO Configuration ACPI Table/Features Control PCI Express Root Port 1 PCI Express Root Port 2 Help...
  • Page 151 Software • BIOS options BIOS setting Meaning Setting options Effect PCI Express Root Configures the PCI Express settings on Enter Opens the submenu Port 1. See " PCI Express Root Port 1", on Port 1 page 161 Warning! Making settings carelessly can cause instability or device prob- lems.
  • Page 152 Software • BIOS options BIOS setting Meaning Setting options Effect Refresh rate Option for setting the DRAM refresh rate. Auto DRAM Refresh is read from the SPD data of the DRAM module. 7.8 µs Manual setting for the DRAM refresh rate.
  • Page 153 Software • BIOS options 1.5.3 Peripheral Configuration InsydeH2O Setup Utility Rev. * Advanced Peripheral Configuration AUTO: Auto detect HD Audio, if available. High Definition Audio <Auto> DISABLED: Disable HD Audio, if available. Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter...
  • Page 154 Software • BIOS options 1.5.4 IDE Configuration InsydeH2O Setup Utility Rev. * Advanced IDE Configuration Channel 1 Master [BR-SSD-C004G-01-0101] Channel 1 Slave [Not Installed] Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit BIOS setting Meaning Setting options...
  • Page 155 Software • BIOS options 1.5.4.1 Channel 1 Master InsydeH2O Setup Utility Rev. * Advanced Channel 1 Master [BR-SSD-C004G-01-0101] Transfer Mode: <Ultra DMA ATA-66> Security Mode: Uninstall Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit BIOS setting Meaning...
  • Page 156 Software • BIOS options 1.5.4.2 Channel 1 slave InsydeH2O Setup Utility Rev. * Advanced Channel 1 Slave [BR-SSD-C004G-01-0101] Transfer Mode: <Ultra DMA ATA-66> Security Mode: Uninstall Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit BIOS setting Meaning...
  • Page 157 Software • BIOS options 1.5.5 Video Configuration InsydeH2O Setup Utility Rev. * Advanced Video Configuration Select the amount of Pre-allocated Memory IGD - Pre-Allocated <UMA = 8MB> that the Internal Memory Graphics Device will IGD - Boot Type <VBIOS Default> use.
  • Page 158 Software • BIOS options BIOS setting Meaning Setting options Effect Info: 640x480 (10.4) LVDS Resolution at 640 x 480 pixels (for 10.4" display) 800x600 (12.0) LVDS Resolution at 800 x 600 pixels (for 12.0" If the display setting is present in display) the EPROM data, then this setting 1024x768 (15.0) LVDS...
  • Page 159 Software • BIOS options BIOS setting Meaning Setting options Effect UHCI 1 Configuration of the USB UHCI controller Enabled Enables USB support. 1 for USB port 2 and 3. Disabled Deactivates the USB support. Warning! If this setting is Disabled, then the settings UHCI 2 and UHCI 3 will be set to Disabled and all USB ports will be disabled.
  • Page 160 Software • BIOS options BIOS setting Meaning Setting options Effect SDIO Port 1 SDIO Port 1 (Secure Digital Input Output Enabled Enables this function. - SD Memory Card Slot) can be enabled/ Disabled Disables this function. disabled here. SDIO Port 2 SDIO Port 2 (Secure Digital Input Output Enabled Enables this function.
  • Page 161 Software • BIOS options BIOS setting Meaning Setting options Effect FACP - RTC S4 Wake- Option for starting from S4 standby into Enabled Enables this function. "normal operation" through the RTC (Re- Disabled Disables this function. al Time Clock). APIC - I/O APIC mode This option controls the support of the Enabled Enables this function.
  • Page 162 Software • BIOS options BIOS setting Meaning Setting options Effect PCI Express Root Port This option is used to enable/disable PCI Enabled PCI Express Root Port 1 enabled. Express Root Port 1. Disabled PCI Express Root Port 1 and 2 dis- abled.
  • Page 163 Software • BIOS options BIOS setting Meaning Setting options Effect Option for reporting fatal errors. All of the Disabled Disables this function. functions in a multifunction device will be monitored. The report for the Root Port takes place internally inside the Root Complex.
  • Page 164 Software • BIOS options 1.5.10 PCI Express Root Port 2 Warning! Making settings carelessly can cause instability or device problems. Therefore, it is strongly recommended that these settings only be changed by experienced users. InsydeH2O Setup Utility Rev. * Advanced Control the PCI Express PCI Express Root Port 2 <Enabled>...
  • Page 165 Software • BIOS options BIOS setting Meaning Setting options Effect The TC3 traffic class is mapped manu- ally to the VC1 Virtual Channel. The TC4 traffic class is mapped manu- ally to the VC1 Virtual Channel. The TC5 traffic class is mapped manu- ally to the VC1 Virtual Channel.
  • Page 166 Software • BIOS options BIOS setting Meaning Setting options Effect This option is used to enable/disable PCI Disabled Disables this function. Express Completion Timer. Info: If the system detected an ROB (Processor Reorder Buffer) Time- out, then this setting should be set to Enabled.
  • Page 167 Software • BIOS options 1.6 Security InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Install or Change the Supervisor Password Not Installed password and the lenght User Password Not Installed of password must be greater than one Set Supervisor Password character.
  • Page 168 Software • BIOS options 1.7 Power InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit These items control Advanced CPU Control various CPU parameters. Platform Power Management Power Loss Control <Remain Off> ACPI S3 <Enabled> Help Select Item F5/F6 Change Values...
  • Page 169 Software • BIOS options 1.7.1 Advanced CPU Control InsydeH2O Setup Utility Rev. * Power Advanced CPU Control Enable processor performance states P-States(IST) <Enabled> (P-States). CMP Support <Enabled> Thermal Mode <TM1 and TM2> Use XD Capability <Enabled> VT Support <Enabled> SMRR Support <Enabled>...
  • Page 170 Software • BIOS options BIOS setting Meaning Setting options Effect Info: TM1 and TM2 Intel Thermal Mode 1 and 2 enabled. If the CPU reaches excessive temper- atures, TM1 reduces the processor To operate the processor within the speed by 50% and TM2 activates the specified values, we recommend Intel SpeedStep technology.
  • Page 171 Software • BIOS options BIOS setting Meaning Setting options Effect Option for enabling or disabling the CPU Enabled Enables this function. Digital Thermal Sensor function. Disabled Disables this function. Thermal Trip Points Configuration of the Thermal Trip Points Enter Opens the submenu Setting settings.
  • Page 172 Software • BIOS options 1.7.2 Platform Power Management InsydeH2O Setup Utility Rev. * Power Platform Power Management If Enabled, the CLKRUN# Logic will stop the PCI PCI Clock Run <Disabled> Clocks _CST - C4 Latency Value <Disabled> Help Select Item F5/F6 Change Values Setup Defaults...
  • Page 173 Software • BIOS options 1.8 Boot InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Allows InsydeH2O to skip Quick Boot <Enabled> certain tests while Quiet Boot <Enabled> booting. This will Delay for Logo & Summary <Default> decrease the time needed USB Boot <Enabled>...
  • Page 174 Software • BIOS options BIOS setting Meaning Setting options Effect PXE Boot to LAN This function can be used to enable / Enabled Enables this function. disable the option of booting from LAN Disabled Disables this function. (ETH). ACPI Selection Option for setting the power option speci- Acpi 1.0B ACPI functions in accordance with...
  • Page 175 Software • BIOS options BIOS setting Meaning Setting options Effect Displays connected USB flash drives. Enter Opens the submenu 1)3) See " USB", on page 177 Displays the CPU Boards / Baseboards Enter Opens the submenu Others 1)4) for PXE Boot with the onboard Ethernet See "...
  • Page 176 Software • BIOS options 1.8.1.2 Hard Disk Drive InsydeH2O Setup Utility Rev. * Boot Hard Disk Drive BR-SSD-C004G-01-0101 Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit BIOS setting Meaning Setting options Effect  ...
  • Page 177 Software • BIOS options 1.8.1.3 USB InsydeH2O Setup Utility Rev. * Boot SwissbitunitedCONTRAST Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit BIOS setting Meaning Setting options Effect   Displays connected USB flash drives. None Table 99: US15W Boot - Legacy - USB setting options Power Panel 500 User's Manual V 1.00...
  • Page 178 Software • BIOS options 1.8.1.4 Others InsydeH2O Setup Utility Rev. * Boot Others IBA GE Slot 0100 v1353 Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit BIOS setting Meaning Setting options Effect Displays the CPU Boards / Baseboards None...
  • Page 179 Software • BIOS options 1.9 Exit InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Exit system setup and Exit Saving Changes save your changes. Save Change Without Exit Exit Discarding Changes Load Optimal Defaults Load Custom Defaults Save Custom Defaults Discarding Changes Help...
  • Page 180 Software • BIOS options 1.10 BIOS default settings If the function "load setup defaults" is chosen in the main BIOS setup menu, or if exit is select- ed (or <F9> is pressed) in the individual setup screens, the following BIOS settings are the optimized values that will be used.
  • Page 181 Software • BIOS options Setting / View Profile 0 My setting Total Hours Power On Cyles Temperature Values Refresh Values Sensor 1 Sensor 2 Sensor 3 Temperature Values Wcpu Battery voltage Battery state Table 104: US15W - Baseboard Features profile setting overview 1.10.2.2 Display Features Setting / View Profile 0...
  • Page 182 Software • BIOS options Setting / View Profile 0 My setting Product name Hardware Number Parent Device ID Parent Compatib. ID LAN2 MAC ADDRESS Statistical Values Total Hours Power on cycles Table 106: US15W - IF Module Features profile setting overview 1.10.2.4 RAM Features Setting / View Profile 0...
  • Page 183 Software • BIOS options 1.10.3.4 IDE Configuration Setting / View Profile 0 My setting     Channel 1 Master Transfer mode Security Mode Channel 1 Slave Transfer mode Security Mode Table 111: US15W - IDE Configuration profile setting overview 1.10.3.5 Video Configuration Setting / View Profile 0 My setting...
  • Page 184 Software • BIOS options 1.10.3.9 PCI Express Root Port 1 Setting / View Profile 0 My setting PCI Express Root Port 1 Enabled   Interrupt pin 0 Auto VC1 Enable Disabled VC1/TC Mapping Disabled ASPM Disabled Automatic ASPM Disabled ASPM L0s Disabled ASPM L1s Disabled...
  • Page 185 Software • BIOS options 1.10.4 Power Setting / View Profile 0 My setting Power Loss Control Remain Off ACPI S3 Enabled   Table 118: US15W - Power profile setting overview 1.10.4.1 Advanced CPU Control Setting / View Profile 0 My setting P-States(IST) Enabled CMP Support...
  • Page 186 Software • BIOS options 1.11 Distribution of resources 1.11.1 RAM address assignment RAM address Address in Hex Resource (TOM - FB ) – TOM N.A. ACPI reclaim, MPS and NVS area (TOM - FB - TSEG ) – (TOM - FB) N.A.
  • Page 187 Software • BIOS options NONE Real-time clock ● Coprocessor (FPU) ● Primary IDE channel ● Secondary IDE channel ● Table 124: IRQ interrupt assignments PIC Mode 1) Advanced Configuration and Power Interface. ● ... Standard setting ○ ... Optional setting 1.11.4 Interrupt assignments in APIC mode A total of 23 IRQs are available in the APIC mode (Advanced Programmable Interrupt Con- troller).
  • Page 188 Software • BIOS options IF board CPU board PP500 Fieldbus PIRQ A GMA500 Root 1 Ethernet Bridge USB client POWERLINK, IRQ 16 Graphics Controller PCIe PCIe 82574 PCIe to PCI X2X, CAN PIRQ B Root 2 IRQ 17 PCIe PIRQ C IRQ 18 PIRQ D IRQ 19...

  • Page 189: Order Data

    Software • Windows XP Professional 2 Windows XP Professional 2.1 Order data Model number Short description Figure Windows XP Professional 5SWWXP.0600-ENG Microsoft OEM Windows XP Professional Service Pack 3, CD, English. Only available with a B&R de- vice. 5SWWXP.0600-GER Microsoft OEM Windows XP Professional Service Pack 3, CD, German.
  • Page 190 Software • Windows XP Professional 2.4 Drivers The latest drivers for all released operating systems can be found in the download area (Service - Material Related Downloads - BIOS / Drivers / Updates) on the B&R homepage www.br- automation.com Info: Required drivers can only be downloaded from the B&R homepage, not from manu- facturers' pages.
  • Page 191 Software • Windows 7 3 Windows 7 3.1 General Information Windows® 7 offers a wealth of innovative features and performance improvements. Faster switching to power saving mode, quicker restores, less memory usage, and high-speed detec- tion of USB devices are just a few of the advantages provided by Windows® 7. Both German and English are available in Windows®...
  • Page 192 Software • Windows 7 3.5 Drivers The latest drivers for all released operating systems can be found in the download area (Service - Material Related Downloads - BIOS / Drivers / Updates) on the B&R homepage www.br- automation.com Info: Required drivers can only be downloaded from the B&R homepage, not from manu- facturers' pages.
  • Page 193 Software • Windows Embedded Standard 2009 4 Windows Embedded Standard 2009 4.1 General information Windows® Embedded Standard 2009 is the modular version of Windows® XP Professional. It's used if XP applications require a smaller operating system size to run. Together with Compact- Flash memory, Windows®...

  • Page 194: Features With Wes7 (Windows Embedded Standard 7)

    Software • Windows Embedded Standard 2009 4.4 Features with WES2009 (Windows Embedded Standard 2009) The feature list shows the most important device functions in Windows Embedded Standard 2009. Function Present Enhanced write filter (EWF) ✓ File Based Write Filter (FBWF) ✓...
  • Page 195 Software • Windows Embedded Standard 2009 4.6.1 Touch screen drivers The touch screen driver must be manually installed in order to operate Automation Panel 800 or Automation Panel 900 touch screen devices. The driver can be downloaded from the download area on the B&R homepage (www.br-automation.com).
  • Page 196 Software • Windows Embedded Standard 7 5 Windows Embedded Standard 7 5.1 General Information The successor to Windows XP Embedded has been given the name Windows Embedded ® ® Standard 7. As with previous versions, this embedded operating system offers full system sup- port of Automation PC 810, Panel PC 800 and Power Panel 500 devices.
  • Page 197 Software • Windows Embedded Standard 7 5.4 Features with WES7 (Windows Embedded Standard 7) The feature list displays the essential device functions and differences in Windows Embedded Standard 7 and Windows Embedded Standard 7 Premium. Function Windows Embedded Standard 7 Windows Embedded Standard 7 Premium Enhanced write filter (EWF)

  • Page 198: Touch Screen Drivers

    Software • Windows Embedded Standard 7 5.6 Drivers All drivers required for operation are preinstalled on the operating system. If an older driver version is installed, the latest version can be downloaded from the B&R homepage (www.br- automation.com) and installed. A potentially activated "Enhanced Write Filter (EWF)" must be taken into consideration.

  • Page 199: Automation Runtime

    Software • Automation Runtime 6 Automation Runtime 6.1 General Information A integral component of Automation Studio is the real-time operating system. This real-time operating system makes up the software kernel which allows applications to run on a target system. • Guaranteed highest possible performance for the hardware being used •...

  • Page 200: Automation Runtime Windows (Arwin)

    Software • Automation Runtime 6.3 Automation Runtime Windows (ARwin) The system is supported by ARwin with an AS 3.0.90 / AR 4.00 upgrade. Info: Audio output is not supported when using ARwin. 6.4 Automation Runtime Embedded (ARemb) The system is supported by ARemb with an AS 3.0.90 / AR 4.00 upgrade. Info: Audio output is not supported when using ARemb.

  • Page 201: Chapter 5: Accessories

    Accessories • Replacement CMOS batteries Chapter 5 • Accessories 1 Replacement CMOS batteries 1.1 0AC201.91 / 4A0006.00-000 1.2 General information The lithium battery is needed for buffering the BIOS CMOS data and real-time clock (RTC). The battery is subject to wear and must be replaced when the battery power ("Bad" status) is insufficient.
  • Page 202 Accessories • Replacement CMOS batteries Product ID 0AC201.91 4A0006.00-000 General information Storage time Max. 3 years at 30°C Electrical properties Capacity 950 mAh Self discharging < 1% per year (at 23°C) Voltage range Environmental conditions Temperature   Storage -20 to 60°C Relative humidity  ...

  • Page 203: Supply Voltage Connectors

    Accessories • Supply voltage connectors 2 Supply voltage connectors 2.1 0TB103.9x 2.1.1 General information The single row 3-pin terminal block TB103 is used to connect the supply voltage. 2.1.2 Order data Model number Short description Figure Terminal Blocks 0TB103.9 Connector, 24 VDC, 3-pin female, screw clamp, 3.31 mm², protected against vibration by the screw flange 0TB103.91 Connector, 24 VDC, 3-pin female, cage clamp, 3.31...

  • Page 204: Compactflash Cards

    Accessories • CompactFlash cards 3 CompactFlash cards 3.1 General information CompactFlash cards are easy-to-exchange storage media. Due to their robustness against environmental influences (e.g. temperature, shock, vibration, etc.), CompactFlash cards are ideal for use as storage media in industrial environments. 3.2 Basics In order to be suited for use in industrial automation, CompactFlash cards must be highly reli- able.

  • Page 205: Ecc Error Correction

    Accessories • CompactFlash cards If the data carrier is 80% full with files, then only 20% can be used for wear leveling. The lifespan of the CompactFlash card is therefore dependent on the amount of unused flash blocks. 3.2.2.3 Static wear leveling Static wear leveling also monitors which data is rarely changed.

  • Page 206: 5Cfcrd.xxxx-04

    Accessories • CompactFlash cards 3.3 5CFCRD.xxxx-04 3.3.1 General information Info: B&R CompactFlash cards 5CFCRD.xxxx-04 and CompactFlash cards from a differ- ent manufacturer cannot be used in the same system at the same time. Due to differ- ences in technology (older vs. newer technologies), problems can occur during sys- tem startup that are caused by the different boot times.
  • Page 207 Accessories • CompactFlash cards Info: The following characteristics, features and limit values only apply to this accessory and can deviate those specified for the entire device. For the entire device where this accessory is installed, refer to the data provided specifically for the entire device. Product ID 5CFCRD.- 5CFCRD.-...
  • Page 208 Accessories • CompactFlash cards Product ID 5CFCRD.- 5CFCRD.- 5CFCRD.- 5CFCRD.- 5CFCRD.- 5CFCRD.- 0512-04 1024-04 2048-04 4096-04 8192-04 016G-04 Environmental conditions Temperature   Operation 0 to 70°C Storage -65 to 150°C Transport -65 to 150°C Relative humidity   Operation Max. 85% at 85°C Storage Max.

  • Page 209: Temperature Humidity Diagram

    Accessories • CompactFlash cards 3.3.4 Temperature humidity diagram Storage Operation Transport -80 -70 -60 -50 -40 -30 -20 -10 40 50 110 120 130 140 150 Temperature [°C] Image 39: 5CFCRD.xxxx-04 - Temperature humidity diagram for CompactFlash cards 3.3.5 Dimensions 1.01 ±0.07 1.01 ±0.07 3.30 ±0.1...

  • Page 210: Benchmark

    Accessories • CompactFlash cards 3.3.6 Benchmark Power Panel 500 User's Manual V 1.00...

  • Page 211: 5Cfcrd.xxxx-03

    Accessories • CompactFlash cards 3.4 5CFCRD.xxxx-03 3.4.1 General information Info: Western Digital CompactFlash cards 5CFCRD.xxxx- 03 and CompactFlash cards from a different manufacturer cannot be used in the same system at the same time. Due to differences in technology (older vs. newer technologies), problems can occur during system startup that are caused by the different boot times.

  • Page 212: Technical Data

    Accessories • CompactFlash cards 3.4.3 Technical data Caution! A sudden loss of power can cause data to be lost! In very rare cases, the mass memory may also become damaged. To prevent damage and loss of data, B&R recommends that you use a UPS device. Info: The following characteristics, features and limit values only apply to this accessory and can deviate those specified for the entire device.
  • Page 213 Accessories • CompactFlash cards Product ID 5CFCRD.- 5CFCRD.- 5CFCRD.- 5CFCRD.- 5CFCRD.- 5CFCRD.- 5CFCRD.- 5CFCRD.- 0064-03 0128-03 0256-03 0512-03 1024-03 2048-03 4096-03 8192-03 Software   PVI Transfer Tool ≥ V2.57 (part of PVI Development Setup ≥ V2.5.3.3005) B&R Embedded OS Installer ≥...

  • Page 214: Temperature Humidity Diagram

    Accessories • CompactFlash cards 3.4.4 Temperature humidity diagram Storage Operation Transport -80 -70 -60 -50 -40 -30 -20 -10 40 50 Temperature [°C] Image 40: 5CFCRD.xxxx-03 - Temperature humidity diagram for CompactFlash cards 3.4.5 Dimensions 1.01 ±0.07 1.01 ±0.07 3.30 ±0.1 CompactFlash Type I 2.44 ±0.07 1.65...

  • Page 215: Known Problems / Issues

    Accessories • CompactFlash cards 3.5 Known problems / issues The following issue for devices with two CompactFlash slots is known: • Using two different types of CompactFlash cards can cause problems in Automation PCs and Panel PCs. This can result in one of the two cards not being detected during system startup.

  • Page 216: Usb Flash Drive

    Accessories • USB flash drive 4 USB flash drive 4.1 5MMUSB.2048-01 4.1.1 General information USB flash drives are easy-to-exchange storage media. Because of the fast data transfer (USB 2.0), the USB flash drives are ideal for use as a portable memory medium. Without requiring additional drivers ("Hot Plug &...

  • Page 217: Technical Data

    Accessories • USB flash drive 4.1.3 Technical data Product ID 5MMUSB.2048-01 General information Data retention > 10 years LEDs 1 LED (green), signals data transfer (send and receive) MTBF > 3,000,000 hours Type USB 1.1 and 2.0 compatible Maintenance None Interfaces  ...

  • Page 218: Temperature Humidity Diagram

    Accessories • USB flash drive 4.1.4 Temperature humidity diagram Storage Operation Transport -80 -70 -60 -50 -40 -30 -20 -10 40 50 Temperature [°C] Image 41: 5MMUSB.2048-01 - Temperature humidity diagram Power Panel 500 User's Manual V 1.00...

  • Page 219: Usb Port Cap

    Accessories • USB port cap 5 USB port cap 5.1 5AC900.1201-00 5.1.1 General information Front side, flat USB port cap for Automation Panel 900, Power Panel 500 and Panel PC 700 and Panel PC 800 devices. 5.1.2 Order data Model number Short description Figure Accessories...

  • Page 220: Terminal Block

    Accessories • Terminal block 6 Terminal block 6.1 5AC900.BLOC-00 6.1.1 General information These replacement clips are used to fasten B&R panel devices. 6.1.2 Order data Model number Short description Figure Accessories 5AC900.BLOC-00 Mounting block with wings 10pcs Spare part. Table 145: 5AC900.BLOC-00 - Order data 6.2 5AC900.BLOC-01 6.2.1 General information These replacement terminal blocks are used to fasten B&R panel devices.
  • Page 221 Accessories • Clip 7 Clip 7.1 5AC900.CLIP-01 7.1.1 General information These replacement clips are used to fasten B&R panel devices. 7.1.2 Order data Model number Short description Figure Accessories 5AC900.CLIP-01 Spare Retaining clip plastic 10pcs Table 147: 5AC900.CLIP-01 - Order data Power Panel 500 User's Manual V 1.00...

  • Page 222: Chapter 6: Maintenance / Servicing

    Maintenance / Servicing • Cleaning Chapter 6 • Maintenance / Servicing The following chapter describes service/maintenance work which can be carried out by a trained, qualified user. 1 Cleaning Danger! The unit can only be cleaned when turned off in order to prevent unintentionally exe- cuting functions by actuating the touch screen or pressing keys.

  • Page 223: Changing The Battery

    Maintenance / Servicing • Changing the battery 2 Changing the battery The lithium battery buffers the internal real-time clock (RTC) and the CMOS data. Info: • The product design allows the battery to be changed with the B&R device switched either on or off. In some countries, safety regulations do not allow batteries to be changed while the module is switched on.
  • Page 224 Maintenance / Servicing • Changing the battery • Touch the housing or ground connection (not the power supply!) in order to discharge any electrostatic charge from your body. • Remove the cover from the battery compartment and carefully pull out the battery us- ing the removal strips.
  • Page 225 Maintenance / Servicing • Changing the battery • To make the next battery change easier, be sure the removal strip is in place when in- serting battery. • Reconnect power supply to the B&R industrial PC (plug in power cable and press power button).

  • Page 226: Maintenance Controller Extended (Mtcx)

    Maintenance Controller Extended (MTCX) Appendix A 1 Maintenance Controller Extended (MTCX) The MTCX controller (FPGA processor) is located on the CPU board in the PP500. Image 45: MTCX controller location The MTCX is responsible for the following monitoring and control functions: •...
  • Page 227 Maintenance Controller Extended (MTCX) • Status LEDs (Power, CF, Link, Run) The functions of the MTCX can be expanded via Firmware upgrade. The version can be de- termined in the BIOS (menu item " OEM Features", on page 135) or in approved Microsoft operating systems using the B&R Control Center.

  • Page 228: Touch Screen Amt 5-Wire

    Touch Screen AMT 5-wire 2 Touch Screen AMT 5-wire 2.1 Technical data Info: The following characteristics, features, and limit values only apply to this individual component and can deviate from those specified for the entire device. For the entire device in which this individual component is used, refer to the data given specifically for the entire device.

  • Page 229: Temperature Humidity Diagram

    Touch Screen AMT 5-wire 2.2 Temperature humidity diagram Operation -80 -70 -60 -50 -40 -30 -20 -10 40 50 Temperature [°C] Image 47: Temperature humidity diagram - AMT touch screen 5-wire 2.3 Cleaning The touch screen should be cleaned with a moist lint-free cloth. When moistening the cloth, use only water with detergent, screen cleaning agent, or alcohol (ethanol).

  • Page 230: Membrane

    Membrane 3 Membrane The décor foil conforms to DIN 42115 (section 2). This means it is resistant to exposure to the following chemicals for a 24-hour period with no visible signs of damage: Info: The following characteristics, features, and limit values only apply to this individual component and can deviate from those specified for the entire device.

  • Page 231: Viewing Angles

    Viewing angles 4 Viewing angles The viewing angle information of the display types (R, L, U, D) can be seen in the technical data for the individual components. Power Panel 500 User's Manual V 1.00...
  • Page 232 Mounting compatibilities 5 Mounting compatibilities This section describes the compatibility of the installation dimensions for the Power Panel 100/200, Power Panel 300/400, Automation Panel 900 and Panel PC 800 units according to the respective device diagonals. The outer dimensions of the device types are identical for the respective diagonals. The different device types are abbreviated as follows: Device type Abbreviation...

  • Page 233: Mounting Compatibilities

    Mounting compatibilities Size Format Compatible PP100/200 PP300/400 PP500 AP900 PPC700 PPC800 Outer dimen- ■ ■ ■ ■ ■ sions Vertical1 Installation di- ● ● ▲ ▲ ▲ mensions Outer dimen- ■ ■ ■ ■ ■ sions 12.1" Horizontal1 Installation di- ●...

  • Page 234: Compatibility Details

    Mounting compatibilities 5.2 Compatibility details 5.2.1 Example The measurement values (all in mm) in the following figures have the following meaning. Space to edge of device on left Outer dimensions Space to edge of device on right of device on top of device on top 423 x 288 Space to edge...
  • Page 235 Mounting compatibilities 302 x 187 PP100/200/300/400 289 x 174 ±0.5 PP500 Outer contour of device Cutout for device Image 50: Mounting compatibility - 5.7" device format - Horizontal2 5.7" Power Panel 500, Power Panel 300/400 and Power Panel 100/200 devices in Horizontal2 format are 100% mounting compatible.
  • Page 236 Mounting compatibilities the retaining clips from holding firmly, which means that a firm seal is no longer guar- anteed with the gasket (IP65). 5.2.3 10.4" devices 323 x 260 PP100/200/300/400 AP900/PPC700 PP500 303 x 243 ±0.5 PP100/200/300/400 PP500 AP900 Outer contour of device Cutout for device Image 52: Mounting compatibility - 10.4"...
  • Page 237 Mounting compatibilities The 10.4" Power Panel 500, Automation Panel 900 and Panel PC 700 devices are not 100% mounting compatible with the Power Panel 300/400 or Power Panel 100/200 device format Horizontal2. The Power Panel 500, Automation Panel 900 and Panel PC 700 devices require a cutout that is 4.5 mm higher (bottom edge).

  • Page 238: Devices

    Mounting compatibilities 5.2.4 12.1" devices 10 AP900, PPC700, PP500 10 AP900, PPC700, PP500 8.5 PP100/200/300/400 8.5 PP100/200/300/400 362 x 284 PP100/200/300/400 AP900/PPC700 345 x 267 0.5 ± 342 x 267 0.5 ± PP500 Outer contour of device Cutout for PP100/200/300/400 device Cutout for AP900/PPC700/PP500 device Image 55: Mounting compatibility - 12.1"...

  • Page 239: 15" Devices

    Mounting compatibilities 5.2.5 15" devices 435 x 330 8.5 PP500 PP100/200/300/400/AP900/PPC700/PPC800 AP900/PPC700 PPC800 PP100/200/300/400 PP500 415 x 312 ±0.5 415 x 313 ±0.5 AP900 PP100/200/300/400 PP500 PP100/200/300/400/AP900/PPC700/PPC800 8.5 PP500 Outer contour of device Cutout for PP100/200/300/400/AP900/PPC700/PPC800 device Cutout for PP500 device Image 56: Mounting compatibility - 15"...
  • Page 240 Mounting compatibilities 435 x 430 8.5 PP500 PP100/200/300/400/AP900/PPC700 PP100/200/300/400 AP900 415 x 412 ±0.5 415 x 413 ±0.5 PP500 PP100/200/300/400/AP900/PPC700 8.5 PP500 Outer contour of device Cutout for PP100/200/300/400/AP900/PPC700 device Cutout for PP500 device Image 57: Mounting compatibility - 15" device format - Vertical1 15"...

  • Page 241: 17" Devices

    Mounting compatibilities 5.2.6 17" devices 477 x 390 460 x 373 ±0.5 AP900/PPC700 Outer contour of device Cutout for device Image 58: Mounting compatibility - 17" device - Horizontal1 17" Automation Panel 900 and Panel PC 700 in Horizontal1 format are 100% mounting com- patible.

  • Page 242: Devices

    Mounting compatibilities 5.2.8 21.3" devices 583 x 464 566 x 447 ±0.5 AP900 Outer contour of device Cutout for device Image 60: Mounting compatibility - 21.1" device - Horizontal1 Power Panel 500 User's Manual V 1.00...

  • Page 243: Abbreviations

    Abbreviations 6 Abbreviations Abbreviation Stands for Description Normally closed A normally closed (N.C.) relay contact. Not connected Used in the description of pin assignments if a terminal or pin is not connected to a module. Not defined In data tables, this stands for a value that has not been defined. Be- cause a cable manufacturer does not provide certain technical data, for example.

  • Page 244: Glossary

    Glossary 7 Glossary An address is a character string for identifying a memory location Address or a memory area, where data is stored and can be retrieved. It is also a symbol (e.g. with numerical controllers) for identifying a function unit for which subsequent geometrical or technological data are determined by the symbol.
  • Page 245 Figure index Image 1: Configuration - Basic system..................23 Image 2: Configuration - Software, accessories................24 Image 3: Temperature sensor locations..................26 Image 4: Serial number sticker....................28 Image 5: Serial number search....................29 Image 6: Interfaces - PP500 with interface board............... 30 Image 7: PP500 - Back cover......................30 Image 8:...
  • Page 246 Table index Table 1: Manual history........................12 Table 2: Environmentally-friendly separation of materials............... 16 Table 3: Organization of safety notices................... 17 Table 4: Nominal measurement areas.....................17 Table 5: Temperature sensor locations................... 26 Table 6: Overview of humidity specifications for individual components.........27 Table 7: Supply voltage connection + 24VDC.................31 Table 8:...
  • Page 247 Table index Table 66: US15W OEM Features - Baseboard Features - Temperature Values setting options..139 Table 67: US15W OEM Features - Baseboard Features - Baseboard Monitor setting options..140 Table 68: US15W OEM Features - Display Features setting options..........141 Table 69: US15W OEM Features - Display Features - LPC Devices setting options......142 Table 70: US15W OEM Features - Display Features - Statistical Values setting options....
  • Page 248 Table index Table 131: Device functions in Windows Embedded Standard 7............197 Table 132: 1A4600.10-5, 1A4601.06-5, 1A4601.06-T - Order data..........199 Table 133: 0AC201.91, 4A0006.00-000 - Order data............... 201 Table 134: 0AC201.91, 4A0006.00-000 - Technical data..............202 Table 135: 0TB103.9, 0TB103.91 - Order data.................203 Table 136: 0TB103.9, 0TB103.91 - Technical data................203 Table 137:...
  • Page 249 Model number index 0AC201.91..........201 5SWWI7.0100-ENG........ 191 0TB103.9..........203 5SWWI7.0100-GER........ 191 0TB103.91..........203 5SWWI7.0300-MUL........ 191 1A4600.10-5..........199 5SWWI7.0536-ENG........ 196 1A4601.06-5..........199 5SWWI7.0736-MUL........ 196 1A4601.06-T........... 199 5SWWXP.0600-ENG......189 4A0006.00-000........201 5SWWXP.0600-GER......189 5AC900.1201-00........219 5SWWXP.0600-MUL......189 5AC900.1201-01........219 5SWWXP.0736-ENG......193 5AC900.BLOC-00........220 5AC900.BLOC-01........220 5AC900.CLIP-01........221 5CFCRD.0064-03........
  • Page 250 Index Others..........178 PCI Express Root Port 1....161 PCI Express Root Port 2....164 Abbreviation........... 232 Peripheral Configuration....153 Platform Power Management.... 172 Power..........168 Accessories..........201 RAM configuration......151 ACPI..........186, 187 RAM Features........149 SDIO Configuration......159 Ambient temperature.....
  • Page 251 Index - Basic system........23 Humidity specifications......27 software, accessories......24 I/O address assignment......186 Configuration - PP500......23 Image sticking........129 Device interfaces........30 Installation..........123 Dimension standards....... 17 Interface board......... 42 Interfaces..........30 Interrupt assignment......186 display lifespan........129 Disposal..........
  • Page 252 Index Power failure logic......226, 226 Static wear leveling........ 205 Power LED..........41 Status LEDs..........41 POWERLINK......... 120 Supply voltage......... 31 Link LED........... 121 Supply voltage connectors..... 203 Speed LED........121 Status / Error LED......121 Temperature monitoring......27 Product abbreviations......232 Temperature monitoring....
  • Page 253 Power Panel 500 User's Manual V 1.00...

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