B&R Power Panel 500 Series User Manual
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B&R Power Panel 500 Series User Manual

B&R Power Panel 500 Series User Manual

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Power Panel 500
User's Manual
Version: 1.40 (August 2015)
Model no.: MAPP500-ENG
All information contained in this manual is current as of its creation/publication. B&R reserves the right to change
the contents of this manual without notice. The information contained herein is believed to be accurate as of
the date of publication; however, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, ex-
pressed or implied, with regard to the products or documentation contained within this manual. In addition,
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable for any incidental or consequential damages
in connection with or arising from the furnishing, performance or use of the product(s) in this documentation. Soft-
ware names, hardware names and trademarks are registered by their respective companies.
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Summary of Contents for B&R Power Panel 500 Series

  • Page 1 Power Panel 500 User's Manual Version: 1.40 (August 2015) Model no.: MAPP500-ENG All information contained in this manual is current as of its creation/publication. B&R reserves the right to change the contents of this manual without notice. The information contained herein is believed to be accurate as of the date of publication;...
  • Page 2 Chapter 1: General information Chapter 2: Technical data Chapter 3: Installation Chapter 4: Software Chapter 5: Standards and certifications Chapter 6: Accessories Chapter 7: Maintenance and service Appendix A...

  • Page 3: Table Of Contents

    Table of contents Chapter 1 General information................. 10 1 Manual history..............................10 2 Safety guidelines..............................12 2.1 Intended use...............................12 2.2 Protection against electrostatic discharge....................12 2.2.1 Packaging..............................12 2.2.2 Guidelines for proper ESD handling.....................12 2.3 Policies and procedures..........................12 2.4 Transport and storage..........................13 2.5 Installation..............................13 2.6 Operation..............................
  • Page 4 Table of contents 3.1 System units............................... 37 3.1.1 5.7" system units...........................37 3.1.2 7" system unit............................57 3.1.3 10.4" system units..........................62 3.1.4 12.1" system unit..........................82 3.1.5 15" system units............................87 3.2 US15W CPU boards..........................102 3.2.1 General information..........................102 3.2.2 Order data............................102 3.2.3 Technical data.............................102 3.3 Main memory............................104 3.3.1 Order data............................
  • Page 5 Table of contents 6.6 5PP580.1505-00............................151 6.7 5PP581.1505-00............................152 7 Touch screen calibration..........................153 7.1 Windows CE............................. 153 7.2 Windows XP Professional........................153 7.3 Windows Embedded Standard 2009......................153 7.4 Windows 7 Professional / Ultimate......................153 7.5 Windows Embedded Standard 7 Embedded / Premium................. 153 7.6 Automation Runtime / Visual Components....................
  • Page 6 Table of contents 1.11 Allocation of resources........................... 214 1.11.1 RAM address assignment......................... 214 1.11.2 I/O address assignment........................214 1.11.3 Interrupt assignments in PIC mode....................214 1.11.4 Interrupt assignments in APIC mode....................215 2 Upgrade information............................216 2.1 BIOS upgrade............................216 2.1.1 Important information.......................... 216 2.1.2 Using the Control Center........................
  • Page 7 Table of contents 8.4 Automation Runtime Embedded (ARemb)....................230 8.5 Technology Guarding..........................231 9 Debian (GNU/Linux)............................232 9.1 General information..........................232 9.2 Order data..............................232 9.3 Overview..............................232 9.4 Features..............................232 9.5 Installation..............................233 9.6 Drivers...............................233 10 B&R Automation Device Interface (ADI) - Control Center................234 10.1 Functions..............................
  • Page 8 Table of contents 4.3.2 Order data............................254 4.3.3 Technical data.............................255 4.3.4 Temperature/Humidity diagram......................258 4.3.5 Dimensions............................259 4.3.6 Benchmark............................260 4.4 5CFCRD.xxxx-04............................261 4.4.1 General information..........................261 4.4.2 Order data............................261 4.4.3 Technical data.............................261 4.4.4 Temperature/Humidity diagram......................263 4.4.5 Dimensions............................263 4.4.6 Benchmark............................264 4.5 5CFCRD.xxxx-03............................265 4.5.1 General information..........................265 4.5.2 Order data............................
  • Page 9 Table of contents 9 Retaining clips..............................279 9.1 5AC900.CLIP-01............................279 9.1.1 General information..........................279 9.1.2 Order data............................279 10 Line filter...............................280 10.1 5AC804.MFLT-00........................... 280 10.1.1 General information...........................280 10.1.2 Order data............................280 10.1.3 Technical data...........................280 10.1.4 Dimensions............................281 10.1.5 Drilling template..........................281 10.1.6 Connecting to the end device......................281 Chapter 7 Maintenance and service...............282 1 Cleaning.................................

  • Page 10: Chapter 1 General Information

    General information • Manual history Chapter 1 • General information 1 Manual history Version Date Change 0.10 Preliminary 19-Nov-10 • First version 0.20 Preliminary 15-Dec-10 • Corrected technical data of display for 5.7" and 7" system units. • Corrected technical data for the 5PP5IO.GNAC-00 I/O board. •...
  • Page 11 General information • Manual history Version Date Change 1.25 06-Dec-12 • Added description of BIOS setting "Console redirection", see page Console redirection. • Modified "Organization of safety notices" on page 15, updated descriptions for cautions and warnings. • Updated section "Cable lengths and resolutions for SDL transmission" on page 123. •...

  • Page 12: Safety Guidelines

    General information • Safety guidelines 2 Safety guidelines 2.1 Intended use Programmable logic controllers (PLCs), operating/monitoring devices (industrial PCs, Power Panels, Mobile Pan- els, etc.) and B&R uninterruptible power supplies have been designed, developed and manufactured for conven- tional use in industrial environments. They were not designed, developed and manufactured for any use involving serious risks or hazards that could lead to death, injury, serious physical damage or loss of any kind without the implementation of exceptionally stringent safety precautions.

  • Page 13: Transport And Storage

    General information • Safety guidelines When using programmable logic controllers or operating/monitoring devices as control systems together with a soft PLC (e.g. B&R Automation Runtime or comparable product) or slot PLC (e.g. B&R LS251 or comparable product), safety precautions relevant to industrial control systems (e.g. the provision of safety devices such as emergency stop circuits, etc.) must be observed in accordance with applicable national and international regulations.

  • Page 14: Environmentally Friendly Disposal

    General information • Safety guidelines 2.7 Environmentally friendly disposal All B&R programmable controllers, operating/monitoring devices and uninterruptible power supplies are designed to inflict as little harm as possible on the environment. 2.7.1 Separation of materials It is necessary to separate different materials so the device can undergo an environmentally friendly recycling process.

  • Page 15: Organization Of Safety Notices

    General information • Guidelines 3 Organization of safety notices Safety notices in this manual are organized as follows: Safety notice Description Danger! Disregarding these safety guidelines and notices can be life-threatening. Warning! Disregarding these safety guidelines and notices can result in severe injury or substantial damage to equipment. Caution! Disregarding these safety guidelines and notices can result in injury or damage to equipment.

  • Page 16: Overview

    General information • Overview 5 Overview Product ID Short description on page Accessories 5AC804.MFLT-00 Line filter 5AC900.1201-00 USB interface cover M20 IP65 flat 5AC900.1201-01 USB interface cover M20 IP65 curved 5AC900.BLOC-00 Terminal block with brackets, 10 pcs.; replacement part 5AC900.BLOC-01 Clamping block without brackets, 10 pcs.;...
  • Page 17 General information • Overview Product ID Short description on page 5PP520.1214-00 Power Panel 520 12" SVGA TFT display with touch screen (resistive); connections for 1x RS232, 3x USB 2.0, 1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front); order male 24 VDC connector for voltage supply separately (screw clamp: 0TB103.9;...

  • Page 18: Chapter 2 Technical Data

    1.2 Panels with the power of an industrial PC Powered by Intel® Atom™ architecture, the new Power Panel 500 series delivers performance previously only possible with industrial PCs. The Intel® Atom™ Z5xx processors equipped in the Power Panel 500 have enough power to handle even the most challenging applications.

  • Page 19: A Complete Solution With Maximum Flexibility

    Technical data • Introduction 1.3 A complete solution with maximum flexibility As a central operating and control system, B&R Power Panels combine control, HMI and drive technology into a single package. From embedded processors to full PC power, this product range always delivers the ideal system architecture for machine builders to implement cost-effective solutions.

  • Page 20: System Components / Configuration

    Technical data • Introduction 1.6 System components / Configuration The PP500 system can be assembled to meet individual requirements and operating conditions. The following components are absolutely essential for operation: • System unit • CPU board • Main memory • Drive (mass storage device such as CompactFlash card) for the operating system •...

  • Page 21: Configuration - Software And Accessories

    Technical data • Introduction 1.6.2 Configuration - Software and accessories Configuration - Software and accessories Select 1 System unit 5.7" 7" 10.4" 12.1" 15" A system unit consists of a housing and a display. Variants: PP500 with slot for Interface board: 5PP5xx.xxxx-00 5PP520.0573-00 5PP520.0702-00 5PP520.1043-00...

  • Page 22: Differences Between Power Panel 500 And Power Panel 300/400

    Technical data • Introduction 1.7 Differences between Power Panel 500 and Power Panel 300/400 1.7.1 General Like B&R Automation PCs and B&R Panel PCs, the new Power Panel device family PP500 can also have a custom configuration. Customers can choose from three different CPU boards as well as the amount of main memory. It is also possible to insert interface boards and, in some devices (devices whose model number ends in -01, e.g.

  • Page 23: Complete System

    Technical data • Complete system 2 Complete system 2.1 Temperature specifications It is possible to combine CPU boards with various other components, such as main memory, I/O boards, interface boards, etc. depending on the system unit. The various configurations result in varying maximum possible ambient temperatures, which can be seen in the following table.

  • Page 24: Temperature Sensor Locations

    Technical data • Complete system 2.1.2 Temperature sensor locations Sensors monitor temperature values at various locations (USB ports, main memory) inside the PP500. These tem- peratures can be read in Microsoft Windows operating systems using the B&R Control Center or in Automation Runtime using data points in Automation Studio.

  • Page 25: Humidity Specifications

    Technical data • Complete system 2.2 Humidity specifications The following table lists the minimum and maximum relative humidity values (non-condensing) for the individual components that are relevant for the humidity limitations of a complete system. The lowest and highest common values are always used when establishing these limits.

  • Page 26: Power Management

    Technical data • Complete system 2.3 Power management 2.3.1 Supply voltage block diagram The following block diagram illustrates the simplified structure of the supply voltage for system units. Supply voltage 15 V 24 V 15 V +24 VDC electrically isolated 3V3 standby Capacitors 15 V...

  • Page 27: Serial Number Sticker

    Technical data • Complete system 2.4 Serial number sticker A unique serial number sticker with a barcode (Code 128) is affixed to each B&R device for identification purposes. This serial number represents all of the components built into the system (model number, name, revision, serial number and order number).

  • Page 28: Device Interfaces And Slots

    Technical data • Complete system 2.5 Device interfaces and slots 2.5.1 Overview of device interfaces Interfaces for system units with an interface board LED status indicators Interface board Reset button Power button slot Mode/Node switches Battery CompactFlash slot COM RS232 Ethernet 10/100/1000 USB1, USB2 SD memory card slot...

  • Page 29: Vdc Power Supply

    Technical data • Complete system 2.5.2 +24 VDC power supply The 3-pin male connector required for the power supply interface is not included in delivery. It can be ordered from B&R using model number 0TB103.9 (screw clamps) or 0TB103.91 (cage clamps). The pinout is listed in the following table and printed on the housing.

  • Page 30: Serial Interface Com

    Technical data • Complete system 2.5.3 Serial interface COM COM serial interface RS232 Type RS232, modem-capable, not electrically isolated UART 16550-compatible, 16-byte FIFO Transfer rate Max. 115 kbaud 9-pin male DSUB connector Cable length Max. 15 meters Assignment Table 8: COM serial interface - Pinout 2.5.4 Ethernet (ETH) This Ethernet controller is integrated in the CPU board and connected to external devices via the CPU board.

  • Page 31: Usb Interfaces

    Technical data • Complete system 2.5.5 USB interfaces The PP500 features a USB 2.0 (Universal Serial Bus) host controller with multiple USB interfaces, 2 of which are accessible externally for the user. PP500 devices with a display size of 10.4", 12.1" or 15" are also equipped with a USB interface on the front of the device.

  • Page 32: Battery

    Technical data • Complete system 2.5.6 Battery The lithium battery (3 V, 950 mAh) buffers both the internal real-time clock (RTC) as well as data stored in SRAM on interface cards. It is located behind the black cover on the front of the device. The battery's buffer time is at least 4 years (at 50°C, 8.5 μA for the components being supplied and a self-discharge of 40%;...

  • Page 33: Compactflash Slot

    Technical data • Complete system 2.5.7 CompactFlash slot This CompactFlash slot is connected to the chipset internally via IDE PATA. Type I CompactFlash cards are sup- ported. CompactFlash slot Connection PATA master CompactFlash Type I Type Model number Short description CompactFlash 5CFCRD.0512-06 CompactFlash 512 MB B&R...

  • Page 34: Power Button

    Technical data • Complete system 2.5.9 Power button The power button provides a wide range of ATX power supply functions. Power button The power button acts like the on/off switch on a normal desktop PC with an ATX pow- er supply: Press and release ...

  • Page 35: Led Status Indicators

    Technical data • Complete system 2.5.12 LED status indicators LED status indicators are located on the back of the system unit. Power LED CF LED Link LED Run LED Figure 10: LED status indicators The following timing is used for the LED status indicators: Block size: 250 ms Repeat interval: 500 ms, 2 boxes thus represent one interval Color...

  • Page 36: Interface Board Slot

    Technical data • Complete system 2.5.13 Interface board slot All Power Panel 500 system units have a slot for interface boards. Interface board slot Model number Short description Interface board slot with Interface boards installed interface board 5PP5IF.CETH-00 PP500 interface board; connection for 1x Ethernet 10/100/1000 5PP5IF.CHDA-00 PP500 interface board;...

  • Page 37: Individual Components

    Technical data • Individual components 3 Individual components 3.1 System units 3.1.1 5.7" system units 3.1.1.1 5PP520.0573-00 3.1.1.1.1 General information • 5.7" TFT VGA color display • Analog resistive touch screen • Intel® Atom™ technology • Compact installation depth • Fanless operation •...

  • Page 38: Technical Data

    Technical data • Individual components 3.1.1.1.3 Technical data Product ID 5PP520.0573-00 General information Cooling Fanless LED status indicators Power, CF, Link, Run B&R ID code 0xB4CB Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 39 Technical data • Individual components Product ID 5PP520.0573-00 Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 23 W Electrical isolation Operating conditions EN 60529 protection Back: IP20 (only with an inserted CF card, IF board or optional IF cover) Front: IP65, protection from dust and sprayed water...
  • Page 40 Technical data • Individual components 3.1.1.1.4 Dimensions Figure 11: 5PP520.0573-00 - Dimensions 3.1.1.1.5 Cutout installation Outer contour (Power Panel) 149.5 Cutout Cutout size 199 ±0.5 mm x 143 ±0.5 mm Figure 12: 5PP520.0573-00 - Cutout installation Power Panel 500 user's manual V1.40...

  • Page 41: Temperature/Humidity Diagram

    Technical data • Individual components 3.1.1.1.6 Temperature humidity diagram Operation -80 -70 -60 -50 -40 -30 -20 -10 40 50 Temperature [°C] Figure 13: 5PP520.0573-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...
  • Page 42 Technical data • Individual components 3.1.1.2 5PP520.0573-01 3.1.1.2.1 General information • 5.7" TFT VGA color display • Analog resistive touch screen • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be expanded with an interface or I/O board 3.1.1.2.2 Order data Model number Short description...
  • Page 43 Technical data • Individual components 3.1.1.2.3 Technical data Product ID 5PP520.0573-01 General information Cooling Fanless LED status indicators Power, CF, Link, Run B&R ID code 0xB4CC Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 44 Technical data • Individual components Product ID 5PP520.0573-01 Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current 1.5 A Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 23 W Electrical isolation Operating conditions EN 60529 protection Back: IP20 (only with an inserted CF card, IF board or optional IF cover)
  • Page 45 Technical data • Individual components 3.1.1.2.4 Dimensions Figure 14: 5PP520.0573-01 - Dimensions 3.1.1.2.5 Cutout installation Outer contour (Power Panel) 149.5 Cutout Cutout size 199 ±0.5 mm x 143 ±0.5 mm Figure 15: 5PP520.0573-01 - Cutout installation Power Panel 500 user's manual V1.40...
  • Page 46 Technical data • Individual components 3.1.1.2.6 Temperature humidity diagram Operation -80 -70 -60 -50 -40 -30 -20 -10 40 50 Temperature [°C] Figure 16: 5PP520.0573-01 - Temperature humidity diagram Power Panel 500 user's manual V1.40...
  • Page 47 Technical data • Individual components 3.1.1.3 5PP551.0573-00 3.1.1.3.1 General information • 5.7" TFT VGA color display • Function and system keys • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be upgraded with interface board 3.1.1.3.2 Order data Model number Short description Figure...
  • Page 48 Technical data • Individual components 3.1.1.3.3 Technical data Product ID 5PP551.0573-00 General information Cooling Fanless LED status indicators Power, CF, Link, Run B&R ID code 0xB604 Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 49 Technical data • Individual components Product ID 5PP551.0573-00 LED brightness Yellow Typ. 38 mcd Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current 1.1 A Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 26 W Electrical isolation...
  • Page 50 Technical data • Individual components 3.1.1.3.4 Dimensions Figure 17: 5PP551.0573-00 - Dimensions 3.1.1.3.5 Cutout installation Outer contour (Power Panel) 238.5 Cutout Cutout size 199 ±0.5 mm x 232 ±0.5 mm Figure 18: 5PP551.0573-00 - Cutout installation Power Panel 500 user's manual V1.40...
  • Page 51 Technical data • Individual components 3.1.1.3.6 Temperature humidity diagram Operation -80 -70 -60 -50 -40 -30 -20 -10 40 50 Temperature [°C] Figure 19: 5PP551.0573-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...

  • Page 52: General Information

    Technical data • Individual components 3.1.1.4 5PP552.0573-00 3.1.1.4.1 General information • 5.7" TFT VGA color display • Function and system keys • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be upgraded with interface board 3.1.1.4.2 Order data Model number Short description Figure...

  • Page 53: Interfaces

    Technical data • Individual components 3.1.1.4.3 Technical data Product ID 5PP552.0573-00 General information Cooling Fanless LED status indicators Power, CF, Link, Run B&R ID code 0xB605 Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 54 Technical data • Individual components Product ID 5PP552.0573-00 LED brightness Yellow Typ. 38 mcd Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current 1.1 A Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 26 W Electrical isolation...

  • Page 55: Dimensions

    Technical data • Individual components 3.1.1.4.4 Dimensions Figure 20: 5PP552.0573-00 - Dimensions 3.1.1.4.5 Cutout installation Outer contour (Power Panel) 180.5 Cutout Cutout size 289 ±0.5 mm x 174 ±0.5 mm Figure 21: 5PP552.0573-00 - Cutout installation Power Panel 500 user's manual V1.40...
  • Page 56 Technical data • Individual components 3.1.1.4.6 Temperature humidity diagram Operation -80 -70 -60 -50 -40 -30 -20 -10 40 50 Temperature [°C] Figure 22: 5PP552.0573-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...

  • Page 57: 7" System Unit

    Technical data • Individual components 3.1.2 7" system unit 3.1.2.1 5PP520.0702-00 3.1.2.1.1 General information • 7" TFT WVGA color display • Analog resistive touch screen • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be upgraded with interface board 3.1.2.1.2 Order data Model number Short description...
  • Page 58 Technical data • Individual components 3.1.2.1.3 Technical data Product ID 5PP520.0702-00 General information Cooling Fanless LED status indicators Power, CF, Link, Run B&R ID code 0xB4CD Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 59 Technical data • Individual components Product ID 5PP520.0702-00 LED brightness Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 24 W Electrical isolation Operating conditions EN 60529 protection Back: IP20 (only with an inserted CF card, IF board or optional IF cover)

  • Page 60: Dimensions

    Technical data • Individual components 3.1.2.1.4 Dimensions Figure 23: 5PP520.0702-00 - Dimensions 3.1.2.1.5 Cutout installation Outer contour (Power Panel) 149.5 Cutout Cutout size 199 ±0.5 mm x 143 ±0.5 mm Figure 24: 5PP520.0702-00 - Cutout installation Power Panel 500 user's manual V1.40...
  • Page 61 Technical data • Individual components 3.1.2.1.6 Temperature humidity diagram Operation Temperature [°C] Figure 25: 5PP520.0702-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...

  • Page 62: System Units

    Technical data • Individual components 3.1.3 10.4" system units 3.1.3.1 5PP520.1043-00 3.1.3.1.1 General information • 10.4" TFT VGA color display • Analog resistive touch screen • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be upgraded with interface board 3.1.3.1.2 Order data Model number Short description...

  • Page 63: Technical Data

    Technical data • Individual components 3.1.3.1.3 Technical data Product ID 5PP520.1043-00 General information Cooling Fanless LED status indicators Power, CF, Link, Run B&R ID code 0xB4CE Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 64 Technical data • Individual components Product ID 5PP520.1043-00 Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current 1.2 A Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 25.5 W Electrical isolation Operating conditions EN 60529 protection Back: IP20 (only with an inserted CF card, IF board or optional IF cover)
  • Page 65 Technical data • Individual components 3.1.3.1.4 Dimensions Figure 26: 5PP520.1043-00 - Dimensions 3.1.3.1.5 Cutout installation Outer contour (Power Panel) 251.5 Cutout Cutout size 303 ±0.5 mm x 243 ±0.5 mm Figure 27: 5PP520.1043-00 - Cutout installation Power Panel 500 user's manual V1.40...
  • Page 66 Technical data • Individual components 3.1.3.1.6 Temperature humidity diagram Operation Temperature [°C] Figure 28: 5PP520.1043-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...
  • Page 67 Technical data • Individual components 3.1.3.2 5PP580.1043-00 3.1.3.2.1 General information • 10.4" TFT VGA color display • Analog resistive touch screen and function keys • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be upgraded with interface board 3.1.3.2.2 Order data Model number Short description...
  • Page 68 Technical data • Individual components 3.1.3.2.3 Technical data Product ID 5PP580.1043-00 General information Cooling Fanless LED status indicators Power, CF, Link, Run B&R ID code 0xB606 Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 69 Technical data • Individual components Product ID 5PP580.1043-00 LED brightness Yellow Typ. 38 mcd Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current 1.2 A Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 28.5 W Electrical isolation...
  • Page 70 Technical data • Individual components 3.1.3.2.4 Dimensions Figure 29: 5PP580.1043-00 - Dimensions 3.1.3.2.5 Cutout installation Outer contour (Power Panel) 251.5 Cutout Cutout size 303 ±0.5 mm x 243 ±0.5 mm Figure 30: 5PP580.1043-00 - Cutout installation Power Panel 500 user's manual V1.40...
  • Page 71 Technical data • Individual components 3.1.3.2.6 Temperature humidity diagram Operation Temperature [°C] Figure 31: 5PP580.1043-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...
  • Page 72 Technical data • Individual components 3.1.3.3 5PP581.1043-00 3.1.3.3.1 General information • 10.4" TFT VGA color display • Analog resistive touch screen plus function and system keys • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be upgraded with interface board 3.1.3.3.2 Order data Model number Short description...
  • Page 73 Technical data • Individual components 3.1.3.3.3 Technical data Product ID 5PP581.1043-00 General information Cooling Fanless LED status indicators Power, CF, Link, Run B&R ID code 0xB608 Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 74 Technical data • Individual components Product ID 5PP581.1043-00 LED brightness Yellow Typ. 38 mcd Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current 1.2 A Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 28.5 W Electrical isolation...
  • Page 75 Technical data • Individual components 3.1.3.3.4 Dimensions Figure 32: 5PP581.1043-00 - Dimensions Power Panel 500 user's manual V1.40...
  • Page 76 Technical data • Individual components 3.1.3.3.5 Cutout installation Outer contour (Power Panel) 349.5 Cutout Cutout size 303 ±0.5 mm x 341 ±0.5 mm Figure 33: 5PP581.1043-00 - Cutout installation 3.1.3.3.6 Temperature humidity diagram Operation Temperature [°C] Figure 34: 5PP581.1043-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...
  • Page 77 Technical data • Individual components 3.1.3.4 5PP582.1043-00 3.1.3.4.1 General information • 10.4" TFT VGA color display • Analog resistive touch screen plus function and system keys • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be upgraded with interface board 3.1.3.4.2 Order data Model number Short description...
  • Page 78 Technical data • Individual components 3.1.3.4.3 Technical data Product ID 5PP582.1043-00 General information Cooling Fanless LED status indicators Power, CF, Link, Run B&R ID code 0xB609 Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 79 Technical data • Individual components Product ID 5PP582.1043-00 LED brightness Yellow Typ. 38 mcd Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current 1.2 A Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 28.5 W Electrical isolation...
  • Page 80 Technical data • Individual components 3.1.3.4.4 Dimensions Figure 35: 5PP582.1043-00 - Dimensions 3.1.3.4.5 Cutout installation Outer contour (Power Panel) 279.5 Cutout Cutout size 403 ±0.5 mm x 271 ±0.5 mm Figure 36: 5PP582.1043-00 - Cutout installation Power Panel 500 user's manual V1.40...
  • Page 81 Technical data • Individual components 3.1.3.4.6 Temperature humidity diagram Operation Temperature [°C] Figure 37: 5PP582.1043-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...

  • Page 82: System Unit

    Technical data • Individual components 3.1.4 12.1" system unit 3.1.4.1 5PP520.1214-00 3.1.4.1.1 General information • 12.1" TFT SVGA color display • Analog resistive touch screen • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be upgraded with interface board 3.1.4.1.2 Order data Model number Short description...
  • Page 83 Technical data • Individual components 3.1.4.1.3 Technical data Product ID 5PP520.1214-00 General information Cooling Fanless LED status indicators Power, CF, Link, Run B&R ID code 0xB4E0 Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 84 Technical data • Individual components Product ID 5PP520.1214-00 Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current 1.2 A Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 29 W Electrical isolation Operating conditions EN 60529 protection Back: IP20 (only with an inserted CF card, IF board or optional IF cover)
  • Page 85 Technical data • Individual components 3.1.4.1.4 Dimensions Figure 38: 5PP520.1214-00 - Dimensions 3.1.4.1.5 Cutout installation Outer contour (Power Panel) 275.5 Cutout Cutout size 342 ±0.5 mm x 267 ±0.5 mm Figure 39: 5PP520.1214-00 - Cutout installation Power Panel 500 user's manual V1.40...
  • Page 86 Technical data • Individual components 3.1.4.1.6 Temperature humidity diagram Operation Temperature [°C] Figure 40: 5PP520.1214-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...

  • Page 87: 15" System Units

    Technical data • Individual components 3.1.5 15" system units 3.1.5.1 5PP520.1505-00 3.1.5.1.1 General information • 15" TFT XGA color display • Analog resistive touch screen • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be upgraded with interface board 3.1.5.1.2 Order data Model number Short description...
  • Page 88 Technical data • Individual components 3.1.5.1.3 Technical data Product ID 5PP520.1505-00 Revision General information Cooling Fan-free LED status indicators Power, CF, Link, Run B&R ID code 0xB4CF Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 89 Technical data • Individual components Product ID 5PP520.1505-00 Service life LED brightness Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current 1.5 A Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 31 W Electrical isolation Operating conditions...
  • Page 90 Technical data • Individual components 3.1.5.1.4 Dimensions Figure 41: 5PP520.1505-00 - Dimensions 3.1.5.1.5 Cutout installation Outer contour (Power Panel) 321.5 Cutout Cutout size 415 ±0.5 mm x 313 ±0.5 mm Figure 42: 5PP520.1505-00 - Cutout installation Power Panel 500 user's manual V1.40...
  • Page 91 Technical data • Individual components 3.1.5.1.6 Temperature humidity diagram Operation Temperature [°C] Figure 43: 5PP520.1505-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...
  • Page 92 Technical data • Individual components 3.1.5.2 5PP580.1505-00 3.1.5.2.1 General information • 15" TFT XGA color display • Analog resistive touch screen and function keys • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be upgraded with interface board 3.1.5.2.2 Order data Model number Short description...
  • Page 93 Technical data • Individual components 3.1.5.2.3 Technical data Product ID 5PP580.1505-00 Revision General information Cooling Fan-free LED status indicators Power, CF, Link, Run B&R ID code 0xB607 Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 94 Technical data • Individual components Product ID 5PP580.1505-00 LED brightness Yellow Typ. 38 mcd Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current 1.4 A Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 34 W Electrical isolation...
  • Page 95 Technical data • Individual components 3.1.5.2.4 Dimensions Figure 44: 5PP580.1505-00 - Dimensions 3.1.5.2.5 Cutout installation Outer contour (Power Panel) 321.5 Cutout Cutout size 415 ±0.5 mm x 313 ±0.5 mm Figure 45: 5PP580.1505-00 - Cutout installation Power Panel 500 user's manual V1.40...
  • Page 96 Technical data • Individual components 3.1.5.2.6 Temperature humidity diagram Operation Temperature [°C] Figure 46: 5PP580.1505-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...
  • Page 97 Technical data • Individual components 3.1.5.3 5PP581.1505-00 3.1.5.3.1 General information • 15" TFT XGA color display • Analog resistive touch screen plus function and system keys • Intel® Atom™ technology • Compact installation depth • Fanless operation • Can be upgraded with interface board 3.1.5.3.2 Order data Model number Short description...
  • Page 98 Technical data • Individual components 3.1.5.3.3 Technical data Product ID 5PP581.1505-00 Revision General information Cooling Fan-free LED status indicators Power, CF, Link, Run B&R ID code 0xB60A Battery Type Renata 950 mAh Service life 4 years Removable Yes, accessible from the outside Design Lithium ion Power button...
  • Page 99 Technical data • Individual components Product ID 5PP581.1505-00 LED brightness Yellow Typ. 38 mcd Inserts Interface board I/O board Electrical characteristics Nominal voltage 24 VDC ±25% Nominal current 1.4 A Starting current Typ. 3 A, max. 50 A for <300 µs Power consumption 34 W Electrical isolation...
  • Page 100 Technical data • Individual components 3.1.5.3.4 Dimensions Figure 47: 5PP581.1505-00 - Dimensions Power Panel 500 user's manual V1.40...
  • Page 101 Technical data • Individual components 3.1.5.3.5 Cutout installation Outer contour (Power Panel) 421.5 Cutout Cutout size 415 ±0.5 mm x 413 ±0.5 mm Figure 48: 5PP581.1505-00 - Cutout installation 3.1.5.3.6 Temperature humidity diagram Operation Temperature [°C] Figure 49: 5PP581.1505-00 - Temperature humidity diagram Power Panel 500 user's manual V1.40...

  • Page 102: Us15W Cpu Boards

    Technical data • Individual components 3.2 US15W CPU boards 3.2.1 General information These CPU boards are based on the Intel US15W chipset and contain one DDR2 memory slot for a maximum of ® 2 GB. In addition, the Intel GMA 500 with 128 MB memory is also integrated. ®...
  • Page 103 Technical data • Individual components Product ID 5PP5CP.US15-00 5PP5CP.US15-01 5PP5CP.US15-02 Graphics Controller Intel® Graphics Media Accelerator 500 Memory Up to 256 MB Color depth Max. 32-bit Resolution Depends on the system unit used Power management ACPI 3.0 Table 49: 5PP5CP.US15-00, 5PP5CP.US15-01, 5PP5CP.US15-02 - Technical data Yes, although applies only if all components installed within the complete system have this certification At 50 °C, 8.5 µA of the supplied components and a self discharge of 40 %.

  • Page 104: Main Memory

    Technical data • Individual components 3.3 Main memory 3.3.1 Order data Model number Short description Figure Main memory 5MMDDR.0512-01 SO-DIMM DDR2 RAM 512 MB PC2-5300 5MMDDR.1024-01 SO-DIMM DDR2 RAM 1024 MB PC2-5300 5MMDDR.2048-01 SO-DIMM DDR2 RAM 2048 MB PC2-5300 Table 50: 5MMDDR.0512-01, 5MMDDR.1024-01, 5MMDDR.2048-01 - Order data 3.3.2 Technical data Product ID 5MMDDR.0512-01...

  • Page 105: Interface Boards

    Technical data • Individual components 3.4 Interface boards Information: Interface boards can ONLY be installed and replaced by B&R. 3.4.1 5PP5IF.CETH-00 3.4.1.1 General information The interface board 5PP5IF.CETH-00 has a 10/100/1000 Mbit/sec network connection, 512 kB SRAM and can be used as an additional network interface in a Power Panel 500, Automation PC 510 or Automation PC 511.
  • Page 106 Technical data • Individual components 3.4.1.3.1 Ethernet interface (ETH) Ethernet connection Controller Intel 82574 Female RJ45 connector Cabling S/STP (Cat 5e) Transfer rate 10/100/1000 Mbit/s Cable length Max. 100 m (min. Cat 5e) Speed LED Green 100 Mbit/s 10 Mbit/s Orange 1000 Mbit/s Link LED...

  • Page 107: 5Pp5If.chda-00

    Technical data • Individual components 3.4.2 5PP5IF.CHDA-00 3.4.2.1 General information The 5PP5IF.CHDA-00 interface board has an HDA sound chip with externally accessible MIC, Line IN and Line OUT channels. • 1x MIC • 1x Line IN • 1x Line OUT •...
  • Page 108 Technical data • Individual components A special driver is required in order to operate the audio controller. Drivers for approved operating systems are available in the Downloads section of the B&R website (www.br-automation.com). Information: Required drivers can only be downloaded from the B&R website, not from manufacturer websites. Power Panel 500 user's manual V1.40...

  • Page 109: 5Pp5If.feth-00

    Technical data • Individual components 3.4.3 5PP5IF.FETH-00 3.4.3.1 General information The interface board 5PP5IF.FETH-00 has a 10/100/1000 Mbit/sec network connection, 512 kB SRAM and can be used as an additional network interface in a Power Panel 500, Automation PC 510 or Automation PC 511. •...
  • Page 110 Technical data • Individual components 3.4.3.3.1 Ethernet interface (ETH) Ethernet connection Controller Intel 82574 Female RJ45 connector Cabling S/STP (Cat 5e) Transfer rate 10/100/1000 Mbit/s Cable length Max. 100 m (min. Cat 5e) Speed LED Green 100 Mbit/s 10 Mbit/s Orange 1000 Mbit/s Link LED...

  • Page 111: 5Pp5If.fplm-00

    Technical data • Individual components 3.4.4 5PP5IF.FPLM-00 3.4.4.1 General information The 5PP5IF.FPLM-00 interface board has two POWERLINK connections and 512 kB SRAM. This integrated hub allows for the easiest possible implementation of a simple tree structure or optional ring re- dundancy without extra effort.
  • Page 112 Technical data • Individual components Product ID 5PP5IF.FPLM-00 Environmental conditions Temperature Operation 0 to 55°C Storage -20 to 60°C Transport -20 to 60°C Relative humidity Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Table 62: 5PP5IF.FPLM-00 - Technical data Yes, although applies only if all components installed within the complete system have this certification.
  • Page 113 Technical data • Individual components POWERLINK Red - Error Description The interface is in an error state (failed Ethernet frames, increased number of collisions on the network, etc.). If an error occurs in the following states, then the green LED blinks over the red LED: •...
  • Page 114 Technical data • Individual components Green - Status Description State Double flash (approx. 1 Hz) PRE_OPERATIONAL_2 The interface is in the PRE_OPERATIONAL_2 state. Managing node (MN) The MN begins cyclic communication (cyclic input data is not yet being evaluated). The CNs are configured in this state.

  • Page 115: 5Pp5If.fcan-00

    Technical data • Individual components 3.4.5 5PP5IF.FCAN-00 3.4.5.1 General information The 5PP5IF.FCAN-00 interface board has one CAN bus master interface and 512 kB SRAM. • 1x CAN bus master interface • 512 kB SRAM • Compatible with the PP500, APC511 and APC511 This interface board can only be operated with Automation Runtime.
  • Page 116 Technical data • Individual components 3.4.5.3.1 CAN bus interface CAN bus The electrically isolated CAN bus interface is a 8-pin connector. Transfer rate Max. 500 kbit/s Cable length Max. 1000 meters 8-pin male connector Assignment CAN⊥ (CAN ground) SHLD (shield) SHLD (shield) CAN_L (CAN Low) CAN_H (CAN High)

  • Page 117: 5Pp5If.fx2X-00

    Technical data • Individual components 3.4.6 5PP5IF.FX2X-00 3.4.6.1 General information The 5PP5IF.FX2X-00 interface board has one X2X Link master interface and 512 kB SRAM. • 1x X2X Link master interface • 512 kB SRAM • Compatible with the PP500, APC511 and APC511 This interface board can only be operated with Automation Runtime.
  • Page 118 Technical data • Individual components 3.4.6.3.1 X2X Link master interface X2X Link Master connection The electrically isolated X2X Link master interface is a 8-pin connector. Assignment 8-pin male connector X2X\ X2X⊥ SHLD (shield) SHLD (shield) Table 75: 5PP5IF.FX2X-00 - X2X Link master interface 3.4.6.3.2 LED status indicators LED status indicators X2X LED...

  • Page 119: 5Pp5If.fxcm-00

    Technical data • Individual components 3.4.7 5PP5IF.FXCM-00 3.4.7.1 General information The 5PP5IF.FXCM-00 interface board has one combined CAN master and , one X2X Link master interface and 512 kB SRAM. • 1x CAN bus master interface • 1x X2X Link master interface •...
  • Page 120 Technical data • Individual components 3.4.7.3.1 CAN bus master interface CAN bus master The electrically isolated CAN bus master interface is a 8-pin connector. Transfer rate Max. 500 kbit/s Cable length Max. 1000 meters 8-pin male connector Assignment CAN⊥ (CAN ground) SHLD (shield) SHLD (shield) CAN_L (CAN Low)

  • Page 121: I/O Boards

    Technical data • Individual components 3.5 I/O boards Information: I/O boards can ONLY be installed and replaced by B&R. Information: I/O boards can only be operated in the system unit 5PP520.0573-01. 3.5.1 5PP5IO.GNAC-00 3.5.1.1 General information The 5PP5IO.GNAC-00 I/O board has 1x RS232/422/485 interface, 1x USB 2.0 connection, 1x HDA sound con- nection and 1x female Smart Display Link/DVI connector.
  • Page 122 Technical data • Individual components Product ID 5PP5IO.GNAC-00 Environmental conditions Temperature Operation 0 to 50°C Storage -20 to 60°C Transport -20 to 60°C Relative humidity Operation 5 to 90%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Table 83: 5PP5IO.GNAC-00 - Technical data The COM2 interface is identified in BIOS as the COM D interface.
  • Page 123 Technical data • Individual components Cable lengths and resolutions for SDL transmission The following table lists the relationship between segment lengths and maximum resolution depending on the SDL cable being used: SDL cable Resolution SVGA SXGA UXGA Segment length [m] 640 x 480 800 x 600 1024 x 768...
  • Page 124 Technical data • Individual components 3.5.1.3.4 RS232 - Bus length and cable type The maximum transfer rate of 115 kbit/s depends on the cable type being used. Extension Transfer rate ≤15 m Typ. 64 kbit/s ≤10 m Typ. 115 kbit/s ≤5 m Typ.
  • Page 125 Technical data • Individual components DATA DATA Figure 52: RS232/RS422/RS485 interface - Operation in RS485 mode The RTS line must be switched by the driver for each transmission or reception; there is no automatic switch-back mechanism. This cannot be configured in Windows. The voltage drop resulting from long cable lengths can lead to greater potential differences between bus stations, which can hinder communication.
  • Page 126 Technical data • Individual components Switch for Terminating resistor LED Terminating resistor Figure 53: Serial Interface (COM) terminating resistor 3.5.1.3.9 USB interface (USB4) The I/O board features a USB 2.0 (Universal Serial Bus) host controller with multiple USB ports, 1 of which is accessible externally for the user.
  • Page 127 Technical data • Individual components Information: Required drivers can only be downloaded from the B&R website, not from manufacturer websites. Power Panel 500 user's manual V1.40...

  • Page 128: Chapter 3 Installation

    Installation • Installation Chapter 3 • Installation 1 Installation Danger! • All supplied power must be disconnected before removing device covers or components or installing/removing accessories, hardware or cables. • The power cable must be disconnected from the device and from the voltage supply. •...
  • Page 129 Installation • Installation A hex key (3 mm) is needed to tighten and loosen the screws. The maximum torque when tightening the clamp is 0.5 Nm. Devices must be installed on flat, clean and burr-free surface; uneven areas can cause damage to the display when the screws are tightened or intrusion of dust and water.

  • Page 130: Procedure

    Installation • Installation 1.2.1 Procedure 1. Insert the device into the front side of the smooth, flat installation cutout. The number and design of the clamping blocks may vary depending on the size of the device. The required dimensions of the installation cutout can be found in section 3 "Individual components".

  • Page 131: Installation With Retaining Clips

    Installation • Installation 1.3 Installation with retaining clips Retaining clips are used to mount PP500 devices with a diagonal of 5.7" or 7". Figure 57: Retaining clips Retaining clips are designed to clamp a maximum thickness of 6 mm and minimum thickness of 2 mm. A large flat-head screwdriver is needed to tighten and loosen the screws.
  • Page 132 Installation • Installation 4. Now fasten the retaining clips to the wall or control cabinet by tightening the screws with a flat-head screw- driver. The fastening torque should be approximately 0.5 Nm. Figure 60: Mounting with retaining clamps Power Panel 500 user's manual V1.40...

  • Page 133: Mounting Orientations

    Installation • Installation 1.4 Mounting orientations The following diagrams show the approved mounting orientations for the Power Panel 500. These mounting ori- entations apply to all Power Panel 500 devices. 1.4.1 Mounting orientation 0° Figure 61: Mounting orientation 0° In order to facilitate natural air circulation, devices must be mounted according to the spacing indicated in the section "Spacing for air circulation"...

  • Page 134: Mounting Orientation 45

    Installation • Installation 1.4.2 Mounting orientation 45° The maximum ambient temperature specification must be reduced by 5°C when using a 45° mounting orientation. Side with connections facing down! Side with connections facing down! Figure 62: Mounting orientation -45° or +45°. In order to facilitate natural air circulation, devices must be mounted according to the spacing indicated in the section "Spacing for air circulation"...

  • Page 135: Mounting Orientation 90

    Installation • Installation 1.4.3 Mounting orientation 90° The maximum ambient temperature specification must be reduced by 10°C when using a 90° (horizontal) mounting orientation. Warning! This orientation is not permitted for Power Panel 500 devices with a I/O board (5PP520.0573-01). Figure 63: Mounting orientation -90°...

  • Page 136: Mounting Orientation 90° Vertical

    Installation • Installation 1.4.4 Mounting orientation 90° vertical The maximum ambient temperature specification must be reduced by 5°C when using a 90° (vertical) mounting orientation. For Power Panel 500 devices with an I/O board (5PP520.0573-01), the maximum ambient temperature doesn't have to be derated.

  • Page 137: Mounting Orientation 180

    Installation • Installation 1.4.5 Mounting orientation 180° There are no limitations with respect to ambient temperature when mounted at 180°. Figure 65: Mounting orientation 180° In order to facilitate natural air circulation, devices must be mounted according to the spacing indicated in the section "Spacing for air circulation"...

  • Page 138: Spacing For Air Circulation

    Installation • Installation 1.5 Spacing for air circulation In order to guarantee sufficient air circulation, allow the specified amount of space above, below, to the side and behind the Power Panel 500. The minimum specified spacing is indicated in the following diagram. This applies to all Power Panel 500 variants.

  • Page 139: General Instructions For Performing Temperature Testing

    Installation • General instructions for performing temperature testing 2 General instructions for performing temperature testing The purpose of these instructions is to explain general procedures for performing application-specific temperature testing on B&R Industrial PCs and Power Panels. Nevertheless, these instructions are meant to serve only as a guideline.

  • Page 140: Evaluating With The Burnintest Tool From Passmark

    Installation • General instructions for performing temperature testing 2.2.2 Evaluating with the BurnInTest tool from Passmark If a separate application is not created or used to evaluate the temperature, then B&R recommends using the BurnInTest software tool from Passmark. Standard and Professional versions of BurnInTest are available. In addition to the software package, there are also various loopback plugs (serial, parallel, USB, etc.) and test CDs/DVDs available.
  • Page 141 Installation • General instructions for performing temperature testing Figure 69: Test overview of a 2-slot APC810 with DVD The respective test properties may need to be fine-tuned depending on the availability of a loopback plug and DVDs. Information: USB flash drives can also be used if a USB loopback plug is not available. The USB flash drives must be detected as formatted drives in Windows.

  • Page 142: Evaluating Temperatures In Operating Systems Other Than Windows

    Installation • General instructions for performing temperature testing 2.3 Evaluating temperatures in operating systems other than Windows For applications that don't use Windows, temperatures can be evaluated with the help of the B&R implementation guide. In addition to the implementation guide, there are also programs available in MS-DOS. The implementation guide only describes device-specific functions and not the main functions of the example programs.

  • Page 143: Cable Connections

    Installation • Cable connections 3 Cable connections Flex radius specifications must be taken into account when installing or connecting cables. Information: The maximum torque for the locating screws is 0.5 Nm. Locating screws Flex radius Locating screws Figure 70: Flex radius - Cable connection Information: The specified flex radius is listed in the technical data for the respective cable.

  • Page 144: Grounding Concept

    Installation • Grounding concept 4 Grounding concept Functional ground is a current path of low impedance between electrical circuits and ground. It is used, for example, to improve immunity to disturbances and not necessarily as a protective measure. It therefore serves only to deflect disturbances, not to provide any kind of protection against electric shock.

  • Page 145: Connecting Peripheral Usb Devices

    Installation • Connecting peripheral USB devices 5 Connecting peripheral USB devices Warning! Peripheral USB devices can be connected to the USB interfaces on this device. Due to the vast number of USB devices available on the market, B&R cannot guarantee their performance. USB devices from B&R are guaranteed to function properly, however.

  • Page 146: Remote Connection To Automation Panel 900 Via Dvi

    Installation • Connecting peripheral USB devices 5.2 Remote connection to Automation Panel 900 via DVI Many different peripheral USB devices can be connected to the 2 or 3 USB ports on the Automation Panel 900. These can each handle a load of 500 mA. The maximum transfer rate is USB 2.0. Information: Automation Panel 900 devices can only be connected to a Power Panel 500 with an I/O board.

  • Page 147: Remote Connection To Automation Panel 800 / 900 Via Sdl

    Installation • Connecting peripheral USB devices 5.3 Remote connection to Automation Panel 800 / 900 via SDL Many different peripheral USB devices can be connected to the 2 or 3 USB ports on Automation Panel 900 or the USB interfaces on Automation Panel 800 devices. These can each handle a load of 500 mA. The maximum transfer rate is USB 1.1.

  • Page 148: Key And Led Configuration

    Installation • Key and LED configuration 6 Key and LED configuration Each button and LED can be individually configured and adapted directly to the application. Various B&R tools are available for this: • B&R Key Editor for Windows operating systems •...

  • Page 149: 5Pp551.0573-00

    Installation • Key and LED configuration 6.1 5PP551.0573-00 Figure 77: 5PP551.0573-00 - Key and LED configuration 6.2 5PP552.0573-00 Figure 78: 5PP552.0573-00 - Key and LED configuration Power Panel 500 user's manual V1.40...

  • Page 150: 5Pp580.1043-00

    Installation • Key and LED configuration 6.3 5PP580.1043-00 Figure 79: 5PP580.1043-00 - Key and LED configuration 6.4 5PP581.1043-00 Figure 80: 5PP581.1043-00 - Key and LED configuration Power Panel 500 user's manual V1.40...

  • Page 151: 5Pp582.1043-00

    Installation • Key and LED configuration 6.5 5PP582.1043-00 Figure 81: 5PP582.1043-00 - Key and LED configuration 6.6 5PP580.1505-00 Figure 82: 5PP580.1505-00 - Key and LED configuration Power Panel 500 user's manual V1.40...

  • Page 152: 5Pp581.1505-00

    Installation • Key and LED configuration 6.7 5PP581.1505-00 Figure 83: 5PP581.1505-00 - Key and LED configuration Power Panel 500 user's manual V1.40...

  • Page 153: Touch Screen Calibration

    Installation • Touch screen calibration 7 Touch screen calibration B&R touch screen devices are equipped with a B&R touch controller that supports hardware calibration. As a result, devices are pre-calibrated when delivered. This is an advantageous feature when replacing devices of the same model or type since it avoids having to recalibrate the new device.

  • Page 154: Tips For Extending The Service Life Of The Display

    Installation • Known problems/issues 8 Tips for extending the service life of the display 8.1 Backlight The service life of the backlight is specified by its "half-brightness time". For example, a specified operating time of 50,000 hours means that the display would still retain 50% of its brightness after this time. 8.1.1 How can the service life of the backlight be extended? •...

  • Page 155: Chapter 4 Software

    Software • BIOS options Chapter 4 • Software 1 BIOS options Information: The following diagrams, BIOS menu items and their descriptions refer to BIOS version 1.00. It is there- fore possible that these diagrams and BIOS descriptions will not correspond with the BIOS version actually installed.
  • Page 156 Software • BIOS options Processor Type : Intel(R) Atom(TM) CPU Z520 @ 1.33GHz System Memory Speed : 533 MHz CPUID : 106C2 F2 is pressed. Go to Setup Utility. Other Device 1 : BR-SSD-C004G-01-0101 Figure 84: Bootscreen Power Panel 500 user's manual V1.40...

  • Page 157: Bios Setup Keys

    Software • BIOS options 1.2.1 BIOS Setup keys The following keys are enabled during POST: Information: Key signals from USB keyboards will only be registered after the USB controller has been initialized. Keys Function Opens the main BIOS Setup screen Opens the boot menu.

  • Page 158: Main

    Software • BIOS options 1.3 Main The main BIOS Setup screen appears immediately after the <F2> button is pressed during startup. InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit This is the help for the InsydeH2O Version Menlow 03.60.12.0034 hour field.

  • Page 159: Oem Features

    Software • BIOS options 1.4 OEM features InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Versions Show features of CPU BIOS: 1.00 Board. Boot Source: Normal MTCX: V0.39 CPU Board Features System Unit Features I/O Board Features IF Board Features Memory Module Features Help...

  • Page 160: Cpu Board Features

    Software • BIOS options 1.4.1 CPU board features InsydeH2O Setup Utility Rev. * OEM Features CPU Board Features Show and configure available LPC devices. Device ID: 0000B4D1 Compatibility ID: 0000 Vendor ID: 00000000 Hardware Revision: Serial Number: B4D10168431 Product Name: 5PP5CP.US15-01 Hardware Number: 00201ADB...
  • Page 161 Software • BIOS options 1.4.1.1 LPC devices InsydeH2O Setup Utility Rev. * OEM Features CPU Board LPC Devices Show the base I/O address for serial port. COMA Ressource Conflict is Base I/O Address <3F8> marked with a star (*). Interrupt <IRQ4>...
  • Page 162 Software • BIOS options 1.4.1.2 Statistical values InsydeH2O Setup Utility Rev. * OEM Features CPU Board Statistical Values Shows statistical values of chosen module. Temperature Minimum/Maximum Sensor 1: 24°C / 31°C 75°F / 87°F Sensor 2: 23°C / 32°C 73°F / 89°F Sensor 3: 34°C / 50°C 93°F / 122°F...
  • Page 163 Software • BIOS options 1.4.1.3 Temperature values InsydeH2O Setup Utility Rev. * OEM Features CPU Board Temperature Values Press enter for refreshing live Refresh Values <OK> temperature values. Live Temperature Values Sensor 1: 27°C / 80°F Sensor 2: 27°C / 80°F Sensor 3: 39°C / 102°F Help...
  • Page 164 Software • BIOS options 1.4.1.4 CPU board monitor InsydeH2O Setup Utility Rev. * OEM Features CPU Board Monitor Monitors CPU Board values. Wcpu: 0.96W Vin: 16.90V Battery Voltage: 2.81V Battery State: Good Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter...

  • Page 165: System Unit Features

    Software • BIOS options 1.4.2 System unit features InsydeH2O Setup Utility Rev. * OEM Features System Unit Features Adjust the brightness of the local panel. Device ID: 0000B4CB Compatibility ID: 0000 Vendor ID: 00000000 Hardware Revision: Serial Number: B4CB0168435 Product Name: 5PP520.0573-01 Hardware Number: 00201849...
  • Page 166 Software • BIOS options 1.4.2.1 LPC devices InsydeH2O Setup Utility Rev. * OEM Features System Unit LPC Devices Show the base I/O address for serial port. COMB Ressource Conflict is Base I/O Address <2F8> marked with a star (*). Interrupt <IRQ3>...
  • Page 167 Software • BIOS options 1.4.2.2 Statistical values InsydeH2O Setup Utility Rev. * OEM Features System Unit Statistical Values Shows statistical values of chosen module. Temperature Minimum/Maximum Sensor 1: 23°C / 56°C 73°F / 132°F Operating Time Total Hours: Power On Cycles: Help Select Item F5/F6...
  • Page 168 Software • BIOS options 1.4.2.3 Temperature values InsydeH2O Setup Utility Rev. * OEM Features System Unit Temperature Values Press enter for refreshing live Refresh Values <OK> temperature values. Live Temperature Values Sensor 1: 27°C / 80°F Help Select Item F5/F6 Change Values Setup Defaults Exit...

  • Page 169: I/O Board Features

    Software • BIOS options 1.4.3 I/O board features Information: The values and menus shown may vary depending on which I/O board is connected. InsydeH2O Setup Utility Rev. * OEM Features I/O Board Features Show and configure available LPC devices. FPGA Version: 0008 Device ID: 0000B4D5...
  • Page 170 Software • BIOS options 1.4.3.1 LPC devices InsydeH2O Setup Utility Rev. * OEM Features I/O Board LPC Devices Show the base I/O address for panel port. COMC Ressource Conflict is Base I/O Address <3E8> marked with a star (*). Interrupt <IRQ11>...
  • Page 171 Software • BIOS options 1.4.3.2 Statistical values InsydeH2O Setup Utility Rev. * OEM Features I/O Board Statistical Values Shows statistical values of chosen board. Temperature Minimum/Maximum Sensor 1: 27°C / 29°C 80°F / 84°F Operating Time Total Hours: Power On Cycles: Help Select Item F5/F6...
  • Page 172 Software • BIOS options 1.4.3.3 Temperature values InsydeH2O Setup Utility Rev. * OEM Features I/O Board Temperature Values Press enter for refreshing live Refresh Values <OK> temperature values. Live Temperature Values Sensor 1: 29°C / 84°F Help Select Item F5/F6 Change Values Setup Defaults Exit...
  • Page 173 Software • BIOS options 1.4.3.4 Panel control InsydeH2O Setup Utility Rev. * OEM Features Panel Control Select external Panel Number Select Panel Number <[1]> Version: V1.18 Brightness: <100%> Fan Speed: 00 RPM Keys/Leds: 128 / 128 Temperature: 30°C / 86°F Help Select Item F5/F6...

  • Page 174: If Board Features

    Software • BIOS options 1.4.4 IF board features Information: The values and menus shown may vary depending on which interface board is connected. InsydeH2O Setup Utility Rev. * OEM Features IF Board Features Show statistical values of chosen board. Device ID: 0000B4D5 Compatibility ID: 0000...
  • Page 175 Software • BIOS options 1.4.4.1 Statistical values InsydeH2O Setup Utility Rev. * OEM Features IF Board Statistical Values Shows statistical values of chosen board. Operating Time Total Hours: Power On Cycles: Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select...

  • Page 176: Memory Module Features

    Software • BIOS options 1.4.5 Memory module features InsydeH2O Setup Utility Rev. * OEM Features Memory Module Features Show features of Memory module. Device ID: 0000A15E Compatibility ID: 0000 Vendor ID: 00000000 Hardware Revision: Serial Number: A3E40173152 Product Name: 5MMDDR.1024-01 Hardware Number: 001FC26E Parent Device ID:...

  • Page 177: Advanced

    Software • BIOS options 1.5 Advanced InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Configure the RAM RAM Configuration Settings. Boot Configuration Peripheral Configuration IDE Configuration Video Configuration USB Configuration SDIO Configuration ACPI Table/Features Control PCI Express Root Port 1 PCI Express Root Port 2 Console Redirection...

  • Page 178: Ram Configuration

    Software • BIOS options BIOS setting Function Configuration options Effect ACPI table/features con- Configures ACPI table/features Enter Opens the submenu trol configuration See "ACPI table/features control" on page PCI Express root port 1 Configures PCI Express settings on port 1 Enter Opens the submenu See "PCI Express root port 1"...

  • Page 179: Boot Configuration

    Software • BIOS options 1.5.2 Boot configuration InsydeH2O Setup Utility Rev. * Advanced Boot Configuration Selects Power-on state for Numlock Numlock <On> Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit Figure 106: US15W Advanced - Boot Configuration BIOS setting Function Configuration options...

  • Page 180: Peripheral Configuration

    Software • BIOS options 1.5.3 Peripheral configuration InsydeH2O Setup Utility Rev. * Advanced Peripheral Configuration AUTO: Auto detect HD Audio, if available. High Definition Audio <Auto> DISABLED: Disable HD Audio, if available. Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter...

  • Page 181: Ide Configuration

    Software • BIOS options 1.5.4 IDE configuration InsydeH2O Setup Utility Rev. * Advanced IDE Configuration Channel 1 Master <Enabled> Channel 1 Master [BR-SSD-C004G-01-0101] Channel 1 Slave <Enabled> Channel 1 Slave [ST9250315AS] Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select...
  • Page 182 Software • BIOS options 1.5.4.1 Channel 1 master InsydeH2O Setup Utility Rev. * Advanced Channel 1 Master [BR-SSD-C004G-01-0101] Transfer Mode: <Ultra DMA ATA-66> Security Mode: Uninstall Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit Figure 109: US15W Advanced - IDE Configuration - Channel 1 Master BIOS setting...
  • Page 183 Software • BIOS options 1.5.4.2 Channel 1 slave InsydeH2O Setup Utility Rev. * Advanced Channel 1 Slave [ST9250315AS] Transfer Mode: <Ultra DMA ATA-100> Security Mode: Uninstall Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit Figure 110: US15W Advanced - IDE Configuration - Channel 1 Slave BIOS setting...

  • Page 184: Video Configuration

    Software • BIOS options 1.5.5 Video configuration InsydeH2O Setup Utility Rev. * Advanced Video Configuration Select the amount of Pre-allocated Memory IGD - Pre-Allocated <UMA = 8MB> that the Internal Memory Graphics Device will IGD - Boot Type <Auto> use. Warning: Some IGD - LCD Panel Type <640x480 (5.7) LVDS>...

  • Page 185: Usb Configuration

    Software • BIOS options 1.5.6 USB configuration InsydeH2O Setup Utility Rev. * Advanced USB Configuration Enable/Disable USB Legacy Support. USB Legacy <Enabled> EHCI <Enabled> UHCI 1 <Enabled> UHCI 2 <Disabled> UHCI 3 <Enabled> USB Client <Disabled> Help Select Item F5/F6 Change Values Setup Defaults Exit...

  • Page 186: Sdio Configuration

    Software • BIOS options 1.5.7 SDIO configuration InsydeH2O Setup Utility Rev. * Advanced SDIO Configuration Enabled/Disable SDIO Port1 SDIO Port 1 <Enabled> SDIO Port 2 <Enabled> Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit Figure 113: US15W Advanced - SDIO Configuration BIOS setting...

  • Page 187: Acpi Table/Features Control

    Software • BIOS options 1.5.8 ACPI table/features control InsydeH2O Setup Utility Rev. * Advanced ACPI Table/Features Control High Performance Event Timer Support in Windows FACP – C2 Latency Value <Disabled> XP. Enable this FACP – C3 Latency Value <Disabled> feature, the HPET table HPET –...
  • Page 188 Software • BIOS options InsydeH2O Setup Utility Rev. * Advanced Control the PCI Express PCI Express Root Port 1 <Enabled> Root Port. Interrupt Pin 0 <Auto> VC1 Enable <Disabled> ASPM <Disabled> <Disabled> <Disabled> NFER <Disabled> <Disabled> <Disabled> SEFE <Disabled> SENFE <Disabled>...
  • Page 189 Software • BIOS options BIOS setting Function Configuration options Effect Option for reporting unsupported requests. Log- Disabled Disables this function ging of error messages received by the root port is controlled exclusively by the root control regis- ter. Enabled Enables this function Fatal error reporting Option for reporting fatal errors.

  • Page 190: Pci Express Root Port 2

    Software • BIOS options 1.5.10 PCI Express root port 2 Warning! Improper settings can cause instability or device problems. It is therefore strongly recommended that these settings only be changed by experienced users. InsydeH2O Setup Utility Rev. * Advanced Control the PCI Express PCI Express Root Port 2 <Enabled>...

  • Page 191: Console Redirection

    Software • BIOS options BIOS setting Function Configuration options Effect Automatic ASPM Option for manually or automatically configuring Auto Automatic assignment by BIOS and the operat- ASPM. ing system Manual Assignment under the BIOS setting "ASPM L0s" and "ASPM L1" ASPM L0s Option for configuring the L0 power saving func- Disabled...
  • Page 192 Software • BIOS options InsydeH2O Setup Utility Rev. * Advanced Console Redirection Setup Console Serial Redirect <Enabled> Information Wait Time <5 Seconds> Serial Port <COM_A> Terminal Type <PC_ANSI> Baud Rate <57600> Data Bits <8 Bits> Parity <None> Stop Bits <1 Bit> Flow Control <None>...
  • Page 193 Software • BIOS options BIOS setting Function Configuration options Effect RTS/CTS Enables hardware handshake XON/XOFF Enables software handshake ACPI SPCR table Option for configuring ACPI serial port console Enabled Enables this function redirection (SPCR) Disabled Disables this function Table 133: US15W Advanced - Console redirection - Configuration options Power Panel 500 user's manual V1.40...

  • Page 194: Security

    Software • BIOS options 1.6 Security InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Install or change the Supervisor Password Not Installed password and the lenght User Password Not Installed of password must be greater than one Set Supervisor Password character.

  • Page 195: Set Supervisor Password

    Software • BIOS options 1.6.1 Set supervisor password InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Install or change the Supervisor Password Installed password and the lenght User Password Not Installed of password must be greater than one Set Supervisor Password character.

  • Page 196: Set User Password

    Software • BIOS options 1.6.2 Set user password InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Install or change the Supervisor Password Installed password and the lenght User Password Installed of password must be greater than one Set Supervisor Password character.

  • Page 197: Power

    Software • BIOS options 1.7 Power InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit These items control Advanced CPU Control various CPU parameters. Platform Power Management Power Loss Control <Remain Off> ACPI S3 <Disabled> Help Select Item F5/F6 Change Values...

  • Page 198: Advanced Cpu Control

    Software • BIOS options 1.7.1 Advanced CPU control InsydeH2O Setup Utility Rev. * Power Advanced CPU Control Enable processor performance states P-States(IST) <Enabled> (P-States). CMP Support <Enabled> Thermal Mode <TM1 and TM2> Use XD Capability <Enabled> VT Support <Enabled> SMRR Support <Enabled>...
  • Page 199 Software • BIOS options BIOS setting Function Configuration options Effect SMRR support The SMRR (system management range register) Enabled Enables this function limits cacheable references of addresses in SM- Disabled Disables this function RAM so that code can be run in SMM (system management mode).
  • Page 200 Software • BIOS options 1.7.1.1 Thermal trip points settings InsydeH2O Setup Utility Rev. * Power Thermal Trip Points Setting Set the CPU temperature point of Throttle On Throttle On Temperature <100°C> Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select...

  • Page 201: Platform Power Management

    Software • BIOS options 1.7.2 Platform power management InsydeH2O Setup Utility Rev. * Power Platform Power Management If Enabled, the CLKRUN# Logic will stop the PCI PCI Clock Run <Disabled> Clocks _CST - C4 Latency Value <Disabled> Help Select Item F5/F6 Change Values Setup Defaults...

  • Page 202: Boot

    Software • BIOS options 1.8 Boot InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Allows InsydeH2O to skip Quick Boot <Enabled> certain tests while Quiet Boot <Enabled> booting. This will Delay for Logo & Summary <Default> decrease the time needed USB Boot <Enabled>...

  • Page 203: Legacy

    Software • BIOS options 1.8.1 Legacy InsydeH2O Setup Utility Rev. * Boot Boot Device Priority Select Normal Boot Menu option or Advance Boot Boot Mode <Normal> Menu option. Boot Type Order *Normal Boot Menu Hard Disk Drive option: Change boot order via Boot Type Others Order submenu.
  • Page 204 Software • BIOS options 1.8.1.1 Boot type order InsydeH2O Setup Utility Rev. * Boot Boot Type Order Others Hard Disk Drive CD/DVD-ROM Drive Floppy Drive Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit Figure 127: US15W Boot - Legacy - Boot Type Order BIOS setting Function...
  • Page 205 Software • BIOS options 1.8.1.2 Hard disk drive InsydeH2O Setup Utility Rev. * Boot Hard Disk Drive BR-SSD-C004G-01-0101 Help Select Item F5/F6 Change Values Setup Defaults Exit Select Menu Enter Select SubMenu Save and Exit Figure 128: US15W Boot - Legacy - Hard Disk Drive BIOS setting Function Configuration options...
  • Page 206 Software • BIOS options BIOS setting Function Configuration options Effect Displays connected USB flash drives None Table 145: US15W Boot - Legacy - USB - Configuration options 1.8.1.4 Other InsydeH2O Setup Utility Rev. * Boot Others IBA GE Slot 0100 v1353 Help Select Item F5/F6...

  • Page 207: Exit

    Software • BIOS options 1.9 Exit InsydeH2O Setup Utility Rev. * Main OEM Features Advanced Security Power Boot Exit Exit system setup and Exit Saving Changes save your changes. Save Change Without Exit Exit Discarding Changes Load Optimal Defaults Load Custom Defaults Save Custom Defaults Discarding Changes Help...

  • Page 208: Bios Default Settings

    Software • BIOS options 1.10 BIOS default settings If the "Load optimal defaults" function is selected in the main BIOS Setup screen, or if "Exit" is selected (or <F9> is pressed) in the individual setup screens, the following BIOS settings are the optimized values that will be used. 1.10.1 Main Setting/Option Profile 0...
  • Page 209 Software • BIOS options 1.10.2.2 System unit features Setting/Option Profile 0 My setting Device ID Compatibility ID Vendor ID Hardware revision Serial number Product name Hardware number Parent device ID Parent compatib. ID User serial ID Display (0) brightness Auto LPC devices COMB Base I/O address...

  • Page 210: Advanced

    Software • BIOS options Setting/Option Profile 0 My setting Product name Hardware number Parent device ID Parent compatib. ID User serial ID LAN2 MAC ADDRESS Statistical values Total hours Power on cycles Table 153: US15W - IF board features - Overview of profile settings 1.10.2.5 Memory module features Setting/Option Profile 0...
  • Page 211 Software • BIOS options 1.10.3.5 Video configuration Setting/Option Profile 0 My setting IGD - Pre-allocated memory UMA = 8 MB IGD - Boot type Auto IGD - LCD panel type 640x480 (5.7) LVDS Remote Panel Disabled Table 159: US15W - Video configuration - Overview of profile settings This setting is only available for PP500 system units.

  • Page 212: Power

    Software • BIOS options 1.10.3.10 PCI Express root port 2 Setting/Option Profile 0 My setting PCI Express root port 2 Enabled Interrupt pin 1 If a fieldbus card is not connected: Auto If a fieldbus card is connected: Disabled VC1 enable Disabled VC1/TC mapping Disabled...

  • Page 213: Boot

    Software • BIOS options 1.10.4.2 Platform power management Setting/Option Profile 0 My setting PCI clock run Disabled _CST - C4 latency value Disabled C4 on C3 - Deeper sleep Disabled Table 168: US15W - Platform power management - Overview of profile settings 1.10.5 Boot Setting/Option Profile 0...
  • Page 214 Software • BIOS options 1.11 Allocation of resources 1.11.1 RAM address assignment RAM address Address in hexadecimal Resource (TOM - FB ) – TOM N.A. ACPI reclaim, MPS and NVS area (TOM - FB - TSEG ) – (TOM - FB) N.A.
  • Page 215 Software • BIOS options 1.11.4 Interrupt assignments in APIC mode A total of 23 IRQs are available in APIC (Advanced Programmable Interrupt Controller) mode. Enabling this option is only effective if done before the operating system is installed. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 NMI NONE System timer ●...
  • Page 216 Software • Upgrade information 2 Upgrade information Warning! The BIOS and firmware on B&R devices must be kept current. New versions can be downloaded from the B&R website (www.br-automation.com). 2.1 BIOS upgrade An upgrade may be necessary in order to accomplish the following: •...
  • Page 217 Software • Upgrade information Figure 134: BIOS and MTCX software versions - Control Center 2.1.2 Using the Control Center 1. Download the .zip file from the B&R website (www.br-automation.com). 2. Open the Control Center in the Control Panel. 3. Select the Versions tab. 4.
  • Page 218 Software • Upgrade information 2.2 Firmware upgrade The latest firmware upgrade is available in the Downloads section of the B&R website (www.br-automation.com). 2.2.1 Procedure 1. Download the .zip file from the B&R website (www.br-automation.com). 2. Open the Control Center in the Control Panel. 3.
  • Page 219 Software • Windows XP Professional 3 Windows XP Professional 3.1 General information Information: Discontinuation of support for Windows XP by Microsoft: After April 8th, 2014, Microsoft will no longer be providing any security updates, hotfixes, support (free or paid) or technical resources for Windows XP. 3.2 Order data Model number Short description...
  • Page 220 Software • Windows XP Professional Information: Required drivers can only be downloaded from the B&R website, not from manufacturer websites. 3.6 Supported display resolutions In accordance with Microsoft requirements, Windows XP Professional requires SVGA resolution (800 x 600) or higher in order to allow unimpeded operation of the Windows user interface (including system dialog boxes and apps, etc.).
  • Page 221 Software • Windows 7 4 Windows 7 4.1 General information Windows® 7 offers a wealth of innovative features and performance improvements. Faster switching to power saving mode, quicker restores, less memory usage and high-speed detection of USB devices are just a few of the advantages provided by Windows®...
  • Page 222 Software • Windows 7 4.4 Installation B&R preinstalls the required Windows 7 version on the desired storage device (e.g. CompactFlash card, etc.). All of the drivers required for operation (graphics, network, etc.) are also installed in this process. 4.5 Drivers Current drivers for all approved operating systems are available in the Downloads section of the B&R website (www.br-automation.com).
  • Page 223 Software • Windows Embedded Standard 2009 5 Windows Embedded Standard 2009 5.1 General information Windows® Embedded Standard 2009 is the modular version of Windows® XP Professional. It is used if XP ap- plications should be executed with a minimal operating system size. Together with CompactFlash memory, Win- dows®...
  • Page 224 Software • Windows Embedded Standard 2009 Function Included? ✓ Media Player 64 DirectX 9.0c ✓ Accessories ✓ Number of fonts Table 177: Device functions in Windows Embedded Standard 2009 5.5 Installation Windows Embedded Standard 2009 is already preinstalled on a suitable CompactFlash card by B&R (minimum 1 GB).
  • Page 225 Software • Windows Embedded Standard 7 6 Windows Embedded Standard 7 6.1 General information The successor to Windows® XP Embedded is Windows® Embedded Standard 7. As with previous versions, this embedded operating system offers full system support for B&R Industrial PCs. In addition to brand new features that are also included in Windows®...
  • Page 226 Software • Windows Embedded Standard 7 6.4 Features with WES7 (Windows Embedded Standard 7) The feature list displays the essential device functions and differences in Windows Embedded Standard 7 and Windows Embedded Standard 7 Premium. Function Windows Embedded Standard 7 Windows Embedded Standard 7 Premium Enhanced Write Filter (EWF) ✓...
  • Page 227 Software • Windows Embedded Standard 7 Information: Required drivers can only be downloaded from the B&R website, not from manufacturer websites. 6.7 Supported display resolutions In accordance with Microsoft requirements, Windows Embedded Standard 7 requires XGA resolution (1024 x 768) or higher in order to allow unimpeded operation of the Windows user interface (including system dialog boxes and apps, etc.).
  • Page 228 Software • Windows CE 7 Windows CE 7.1 General information B&R Windows CE is an operating system that is optimally tailored to B&R's devices, i.e. it includes only the functions and modules that are required by each device. This makes this operating system extremely robust and stable. A further advantage of B&R Windows CE compared to other operating systems are the low licensing costs.
  • Page 229 Software • Windows CE 7.5 Requirements The device must fulfill the following criteria to be able run the Windows CE operating system. • At least 128 MB main memory • At least one 128 MB CompactFlash card (size should be specified when ordered) 7.6 Installation Windows CE is usually preinstalled at B&R.
  • Page 230 Software • Automation Runtime 8 Automation Runtime 8.1 General information An integral component of Automation Studio is the Automation Runtime real-time operating system. This real-time operating system is the software kernel that allows applications to run on a target system. •...
  • Page 231 Software • Automation Runtime 8.5 Technology Guarding Technology Guarding is a licensing approach used to safeguard individual software components. Licenses are stored on a "Technology Guard" (also referred to simply as a dongle), which is connected to an available USB interface on the target system.
  • Page 232 Software • Debian (GNU/Linux) 9 Debian (GNU/Linux) 9.1 General information A Linux or GNU/Linux system is an open, Unix-like multiuser operating system based on the Linux kernel and GNU software. Widespread use and commercial applications were made possible starting in 1992 with the licensing of the Linux kernel under the GPL.
  • Page 233 Software • Debian (GNU/Linux) Detailed information about Debian 6.0 for B&R devices is available in the Downloads area of the B&R website (www.br-automation.com). 9.5 Installation B&R preinstalls Debian 6.0 on the desired storage device (e.g. CompactFlash card, etc.). All of the drivers required for operation (graphics, network, etc.) are also installed in this process.
  • Page 234 Software • B&R Automation Device Interface (ADI) - Control Center 10 B&R Automation Device Interface (ADI) - Control Center The ADI (Automation Device Interface) enables access to specific functions on B&R devices. Settings for devices can be read and configured using the B&R Control Center applet in the Control Panel. Figure 135: ADI Control Center screenshots - Examples Information: The temperature and voltage values (e.g.
  • Page 235 Software • B&R Automation Device Interface (ADI) - Control Center Supports the following systems: • Automation PC 510 • Automation PC 511 • Automation PC 620 • Automation PC 810 • Automation PC 820 • Automation PC 910 • Automation PC 2100 •...
  • Page 236 Software • B&R Automation Device Interface (ADI) Development Kit 11 B&R Automation Device Interface (ADI) Development Kit This software can be used to access B&R Automation Device Interface (ADI) functions directly from Windows applications created in one of the following development environments: •...
  • Page 237 Software • B&R Automation Device Interface (ADI) Development Kit • Power Panel 100/200 • Power Panel 300/400 • Power Panel 500 • Mobile Panel 40/50 • Mobile Panel 100/200 The ADI driver installed on the stated product series must be suitable for that device. The ADI driver is already included in B&R images of embedded operating systems.
  • Page 238 Software • B&R Automation Device Interface (ADI) .NET SDK 12 B&R Automation Device Interface (ADI) .NET SDK This software can be used to access B&R Automation Device Interface (ADI) functions directly from .NET applica- tions created using Microsoft Visual Studio 2005 or later. Supported programming languages: •...
  • Page 239 Software • B&R Automation Device Interface (ADI) .NET SDK • Power Panel 500 • Mobile Panel 40/50 • Mobile Panel 100/200 The ADI driver installed on the stated product series must be suitable for that device. The ADI driver is already included in B&R images of embedded operating systems.
  • Page 240 Software • B&R Key Editor 13 B&R Key Editor On display devices, it is often necessary to adapt the function keys and LEDs directly to the application software being used. The B&R Key Editor makes it quick and easy to implement a unique configuration for the application. Figure 138: B&R Key Editor screenshots (version 3.60) Features: •...
  • Page 241 Software • B&R Key Editor • Automation Panel 900 • Automation Panel 9x3 • Automation Panel 9xD • Automation Panel 1000 • IPC2000, IPC2001, IPC2002 • IPC5000, IPC5600 • IPC5000C, IPC5600C • Mobile Panel 40/50 • Mobile Panel 100/200 • Panel PC 300 •...
  • Page 242 Software • B&R KCF Editor 14 B&R KCF Editor The B&R KCF Editor can be used as a simple alternative to the B&R Key Editor. The function keys and LEDs can also be adjusted to the application software with it. Unlike B&R Key Editor, operation does not take place via the graphic display, but via a simple Windows dialog box.
  • Page 243 Software • HMI Service Center 15 HMI Service Center 15.1 5SWUTI.0001-000 15.1.1 General information The HMI Service Center is a software tool used to test B&R Industrial PCs and Automation Panels. These tests cover many different aspects, including COM interfaces, network connectivity, SRAM, etc. The test system consists of a USB flash drive with an installed Windows PE 5.1 operating system and the HMI Service Center.
  • Page 244 Standards and certifications • Standards and guidelines Chapter 5 • Standards and certifications 1 Standards and guidelines 1.1 CE mark Product complies with all applicable directives and their harmonized EN standards. 1.2 EMC directive These devices meet the requirements of EC directive "2004/108/EC Electromagnetic compatibility" and are de- signed for the following areas: EN 61131-2:2007 Programmable logic controllers - Part 2: Equipment requirements and tests...
  • Page 245 Standards and certifications • Certifications 2 Certifications Danger! A complete system can only receive certification if ALL of the individual components it includes have the applicable certifications. If an individual component is being used that DOES NOT have an applic- able certification, then the complete system WILL NOT receive certification.
  • Page 246 Standards and certifications • Certifications Model number Short description GL beginning with rev. 5PP551.0573-00 Power Panel 551 5.7" VGA TFT display; 22 function keys and 20 system keys; connections for 1x RS232, 2x USB 2.0, 1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front); order 24 VDC connector for supply voltage separately (screw clamp: 0TB103.9;...
  • Page 247 Standards and certifications • Certifications Certificate no. 37036 – 12 HH Figure 140: GL certificate no. 37036 – 12 HH Power Panel 500 user's manual V1.40...
  • Page 248 Accessories • Replacement CMOS batteries Chapter 6 • Accessories The following accessories have successfully completed functional testing at B&R and are approved for use with this device. Nevertheless, it is important to observe any limitations that may apply to the complete system when operated with other individual components.
  • Page 249 Accessories • Replacement CMOS batteries Product ID 0AC201.91 4A0006.00-000 Environmental conditions Temperature Storage -20 to 60°C Relative humidity Operation 0 to 95% Storage 0 to 95% Transport 0 to 95% Table 188: 0AC201.91, 4A0006.00-000 - Technical data Power Panel 500 user's manual V1.40...
  • Page 250 Accessories • Power connectors 2 Power connectors 2.1 0TB103.9x 2.1.1 General information This single-row, 3-pin 0TB103 terminal block is used to connect the voltage supply. 2.1.2 Order data Model number Short description Figure Terminal blocks 0TB103.9 Connector 24 VDC - 3-pin female - Screw clamps 3.31 mm² 0TB103.91 Connector 24 VDC - 3-pin female - Cage clamps 3.31 mm²...
  • Page 251 Accessories • Interface board connector 3 Interface board connector 3.1 0TB1208.3100 3.1.1 General information The 2-row 8-pin terminal block TB1208 is used to connect to various Power Panel 500 interface boards. 3.1.2 Order data Model number Short description Figure Terminal blocks 0TB1208.3100 Connector, 8-pin cage clamp, 1 mm², protected against vibration by the screw flange...
  • Page 252 Accessories • CompactFlash cards 4 CompactFlash cards 4.1 General information CompactFlash cards are storage media that are easy to replace. Due to their robustness against environmental influences (e.g. temperature, shock, vibration, etc.), CompactFlash cards are ideal for use as storage media in industrial environments.
  • Page 253 Accessories • CompactFlash cards 4.2.5 Maximum reliability CompactFlash cards used by B&R use SLC flash blocks and static wear leveling together with a powerful ECC algorithm to provide maximum reliability. Power Panel 500 user's manual V1.40...
  • Page 254 Accessories • CompactFlash cards 4.3 5CFCRD.xxxx-06 4.3.1 General information Information: B&R CompactFlash cards 5CFCRD.xxxx-06 and CompactFlash cards from a different manufacturer cannot be used in the same system at the same time. Due to differences in technology (older vs. newer technologies), problems can occur during system startup that are caused by different boot times.
  • Page 255 Accessories • CompactFlash cards 4.3.3 Technical data Caution! A sudden loss of power may result in data loss! In very rare cases, the mass storage device may also become damaged. To prevent damage and loss of data, the use of a UPS device is recommended. Information: The following characteristics, features and limit values only apply to this accessory and can deviate from those specified for the complete system.
  • Page 256 Accessories • CompactFlash cards Product ID 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 0512-06 1024-06 2048-06 4096-06 8192-06 016G-06 032G-06 ≥ Rev. F0 ≥ Rev. F0 ≥ Rev. F0 ≥ Rev. F0 ≥ Rev. F0 ≥ Rev. E0 ≥ Rev. D0 Environmental conditions Temperature Operation...
  • Page 257 Accessories • CompactFlash cards Product ID 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 0512-06 1024-06 2048-06 4096-06 8192-06 016G-06 032G-06 ≤ Rev. E0 ≤ Rev. E0 ≤ Rev. E0 ≤ Rev. E0 ≤ Rev. E0 ≤ Rev. D0 ≥ Rev. C0 Certification cULus cULus HazLoc Class 1 Division 2...
  • Page 258 Accessories • CompactFlash cards Product ID 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 0512-06 1024-06 2048-06 4096-06 8192-06 016G-06 032G-06 ≤ Rev. E0 ≤ Rev. E0 ≤ Rev. E0 ≤ Rev. E0 ≤ Rev. E0 ≤ Rev. D0 ≥ Rev. C0 Mechanical characteristics Dimensions Width...
  • Page 259 Accessories • CompactFlash cards 4.3.5 Dimensions 1.01 ±0.07 1.01 ±0.07 3.30 ±0.1 CompactFlash Type I 2.44 ±0.07 Above 1.65 0.63 ±0.07 41.66 ±0.13 4x R0.5 ±0.1 42.8 ±0.1 Figure 142: Type I CompactFlash card - Dimensions Power Panel 500 user's manual V1.40...
  • Page 260 Accessories • CompactFlash cards 4.3.6 Benchmark Transfer size [kB] Figure 143: ATTO Disk Benchmark v2.34 read comparison - 5CFCRD.xxxx-04 and 5CFCRD.xxxx-06 Transfer size [kB] Figure 144: ATTO Disk Benchmark v2.34 write comparison - 5CFCRD.xxxx-04 and 5CFCRD.xxxx-06 Power Panel 500 user's manual V1.40...
  • Page 261 Accessories • CompactFlash cards 4.4 5CFCRD.xxxx-04 4.4.1 General information Information: B&R CompactFlash cards 5CFCRD.xxxx-04 and CompactFlash cards from a different manufacturer cannot be used in the same system at the same time. Due to differences in technology (older vs. newer technologies), problems can occur during system startup that are caused by different boot times.
  • Page 262 Accessories • CompactFlash cards Product ID 5CFCRD.0512-04 5CFCRD.1024-04 5CFCRD.2048-04 5CFCRD.4096-04 5CFCRD.8192-04 5CFCRD.016G-04 Sequential write Typical 17 MB/s 17 MB/s 17 MB/s 16 MB/s 15 MB/s 18 MB/s (110X) (110X) (110X) (106X) (100X) (120X) Maximum 20 MB/s 20 MB/s 20 MB/s 18 MB/s 17 MB/s 19 MB/s...
  • Page 263 Accessories • CompactFlash cards Endurance of B&R CFs (with linear written block size ≥128 kB). Depends on the average file size. Not supported by the B&R Embedded OS Installer. 4.4.4 Temperature/Humidity diagram Storage Operation Transport Temperature [°C] Figure 145: 5CFCRD.xxxx-04 - Temperature/Humidity diagram for CompactFlash cards 4.4.5 Dimensions 1.01 ±0.07 1.01 ±0.07...
  • Page 264 Accessories • CompactFlash cards 4.4.6 Benchmark Transfer size [kB] Figure 147: ATTO Disk Benchmark v2.34 read comparison - 5CFCRD.xxxx-03 and 5CFCRD.xxxx-04 Transfer size [kB] Figure 148: ATTO Disk Benchmark v2.34 write comparison - 5CFCRD.xxxx-03 and 5CFCRD.xxxx-04 Power Panel 500 user's manual V1.40...
  • Page 265 Accessories • CompactFlash cards 4.5 5CFCRD.xxxx-03 4.5.1 General information Information: Western Digital CompactFlash cards 5CFCRD.xxxx and CompactFlash cards from a different manu- facturer cannot be used in the same system at the same time. Due to differences in technology (older vs.
  • Page 266 Accessories • CompactFlash cards Product ID 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 5CFCRD. 0064-03 0128-03 0256-03 0512-03 1024-03 2048-03 4096-03 8192-03 MTBF >4,000,000 hours (at 25°C) Maintenance None Supported operating modes PIO Mode 0-4, Multiword DMA Mode 0-2 Sequential read Typical 8 MB/s Sequential write...
  • Page 267 Accessories • CompactFlash cards 4.5.4 Temperature/Humidity diagram Storage Operation Transport Temperature [°C] Figure 149: 5CFCRD.xxxx-03 - Temperature/Humidity diagram for CompactFlash cards 4.5.5 Dimensions 1.01 ±0.07 1.01 ±0.07 3.30 ±0.1 CompactFlash Type I 2.44 ±0.07 Above 1.65 0.63 ±0.07 41.66 ±0.13 4x R0.5 ±0.1 42.8 ±0.1 Figure 150: Type I CompactFlash card - Dimensions...
  • Page 268 Accessories • CompactFlash cards 4.6 Known problems/issues The following is a known issue for devices with two CompactFlash slots: • Using two different types of CompactFlash cards can cause problems with Automation PCs and Panel PCs. For example, it is possible that one of the two cards is not detected during system startup. This is caused by different startup speeds.
  • Page 269 Accessories • USB media drive 5 USB media drive 5.1 5MD900.USB2-02 5.1.1 General information The USB media drive is equipped with a DVD-R/RW DVD+R/RW drive, CompactFlash slot and one USB interface on both the front and back. It is connected to a USB interface on the B&R Industrial PC. •...
  • Page 270 Accessories • USB media drive Product ID 5MD900.USB2-02 Type USB 2.0 Design Type A front Type B back Transfer rate Low speed (1.5 Mbit/s), full speed (12 Mbit/s), high speed (480 Mbit/s) Current load Max. 500 mA CD / DVD drive Data buffer capacity 2 MB Data transfer rate...
  • Page 271 Accessories • USB media drive Product ID 5MD900.USB2-02 Mechanical characteristics Dimensions Width 156 mm Height 52 mm Depth 140 mm Weight Approx. 1100 g (without front cover) Table 202: 5MD900.USB2-02 - Technical data Temperature specifications refer to operation at 500 meters. The maximum ambient temperature is typically derated by 1°C per 1000 meters (starting at 500 meters above sea level).
  • Page 272 Accessories • USB media drive 5.1.7 Cutout installation Outer contour (front cover) Outer contour (media device) 67.5 Cutout Cutout size 183 ±0.5 mm x 55 ±0.5 mm 12.5 189.5 Figure 153: USB media drive with front cover - Installation cutout 5.1.8 Content of delivery Quantity Component...
  • Page 273 Accessories • USB media drive 5.2 5A5003.03 5.2.1 General information This front cover can be mounted on the front of the USB media drive (model number 5MD900.USB2-00, 5MD900.USB2-01 or 5MD900.USB2-02) to protect the interface. 5.2.2 Order data Model number Short description Figure USB accessories 5A5003.03...
  • Page 274 Accessories • USB media drive 5.2.6 Installation The front cover is attached with 2 mounting rail brackets (included with the USB media drive) and 4 M3 locknuts. The 4 retaining clips provided can be used to mount the USB media drive and front cover as a whole, for example in a control cabinet door.
  • Page 275 Accessories • USB flash drives 6 USB flash drives 6.1 5MMUSB.xxxx-01 6.1.1 General information USB flash drives are storage media that are easy to exchange. Because of their high-speed data transfer (USB 2.0), USB flash drives are ideal for use as portable data storage. Without requiring additional drivers ("hot plugging", except in the case of Windows 98SE), the USB flash drive can immediately act as an additional drive for reading or writing data.
  • Page 276 Accessories • USB flash drives Product ID 5MMUSB.2048-01 5MMUSB.4096-01 Electrical characteristics Current consumption Max. 500 μA sleep mode, max. 120 mA read/write Environmental conditions Temperature Operation 0 to 70°C Storage -50 to 100°C Transport -50 to 100°C Relative humidity Operation 85%, non-condensing Storage 85%, non-condensing...
  • Page 277 Accessories • USB interface cover 7 USB interface cover 7.1 5AC900.1201-00 7.1.1 General information Flat front-side USB interface cover for Automation Panel 900, Power Panel 500, Panel PC 700 and Panel PC 800 devices. 7.1.2 Order data Model number Short description Figure Accessories 5AC900.1201-00...
  • Page 278 Accessories • Clamping blocks 8 Clamping blocks 8.1 5AC900.BLOC-00 8.1.1 General information These replacement clamping blocks are used to mount B&R panel devices. 8.1.2 Order data Model number Short description Figure Accessories 5AC900.BLOC-00 Terminal block with brackets, 10 pcs.; replacement part Table 211: 5AC900.BLOC-00 - Order data 8.2 5AC900.BLOC-01 8.2.1 General information...

  • Page 279: Retaining Clips

    Accessories • Retaining clips 9 Retaining clips 9.1 5AC900.CLIP-01 9.1.1 General information These replacement clips are used to mount B&R panel devices. 9.1.2 Order data Model number Short description Figure Accessories 5AC900.CLIP-01 Plastic retaining clips, 12 pcs.; replacement part Table 213: 5AC900.CLIP-01 - Order data Power Panel 500 user's manual V1.40...

  • Page 280: Line Filter

    Accessories • Line filter 10 Line filter 10.1 5AC804.MFLT-00 10.1.1 General information The 5AC804.MFLT-00 line filter may be necessary to satisfy requirements regarding conducted disturbances in supply lines in accordance with the 2003 edition of GL EMC1 (Germanischer Lloyd). The line filter should be installed as close to the end device as possible; the supply line from the end device to the line filter should be kept as short as possible.

  • Page 281: Dimensions

    Accessories • Line filter 10.1.4 Dimensions 14.3 35° Figure 159: 5AC804.MFLT-00 - Dimensions 10.1.5 Drilling template ø5.4 ø3.5 Figure 160: 5AC804.MFLT-00 - Drilling template 10.1.6 Connecting to the end device The line filter must be connected between the voltage supply and the end device. The following points must be observed: •...

  • Page 282: Chapter 7 Maintenance And Service

    Maintenance and service • Cleaning Chapter 7 • Maintenance and service This chapter describes service/maintenance work that can be carried out by a qualified end user. 1 Cleaning Danger! This device can only be cleaned when switched off in order to prevent unintended functions from being triggered when handling the touch screen or pressing keys.

  • Page 283: Replacing The Battery

    Maintenance and service • Replacing the battery 2 Replacing the battery The lithium battery buffers the internal real-time clock (RTC) and CMOS data. Information: • The product design allows the battery to be changed with the B&R device switched either on or off.

  • Page 284: Replacing A Compactflash Card

    Maintenance and service • Replacing a CompactFlash card Incorrect Correct Figure 163: Battery handling • Insert the new battery with the correct polarity. Figure 164: Insert battery • To make the next battery replacement easier, be sure the removal strip is in place when inserting the battery. •...
  • Page 285 Maintenance and service • Replacing a CompactFlash card Ejector CompactFlash Figure 165: CompactFlash + ejector Power Panel 500 user's manual V1.40...

  • Page 286: Maintenance Controller Extended (Mtcx)

    Appendix A • Maintenance Controller Extended (MTCX) Appendix A 1 Maintenance Controller Extended (MTCX) The MTCX controller (FPGA processor) is located on the CPU board. Figure 166: MTCX controller location The MTCX is responsible for the following monitoring and control functions: •...

  • Page 287: 5-Wire Amt Touch Screen

    Appendix A • 5-wire AMT touch screen 2 5-wire AMT touch screen 2.1 Technical data Information: The following characteristics, features and limit values only apply to this individual component and can deviate from those specified for the complete system. For the complete system in which this individual component is used, refer to the data given specifically for that device.
  • Page 288 Appendix A • 5-wire AMT touch screen This device should be cleaned with a moist cloth. The cloth should be moistened with water and detergent, a screen cleaning agent or alcohol (ethanol). The cleaning agent should be applied to the cloth beforehand, not sprayed directly on the device! Aggressive solvents, chemicals, scouring agents, pressurized air or steam jets should never be used.

  • Page 289: Panel Overlay

    Appendix A • Panel overlay 3 Panel overlay The panel overlay conforms to DIN 42115 (Part 2). This means it is resistant to exposure to the following chemicals for a 24-hour period with no visible signs of damage: Information: The following characteristics, features and limit values only apply to this individual component and can deviate from those specified for the complete system.

  • Page 290: Viewing Angles

    Appendix A • Viewing angles 4 Viewing angles Viewing angle specifications (R, L, U, D) for the display types are listed in the technical data for each device. Facing 6 o'clock Power Panel 500 user's manual V1.40...

  • Page 291: Mounting Compatibility

    Appendix A • Mounting compatibility 5 Mounting compatibility This section describes the compatibility of the installation dimensions for Power Panel 100/200, Power Panel 300/400, Power Panel 500, Automation Panel 900, Automation Panel 1000, Automation Panel 700 and Panel PC 800 devices according to device display size. The outer dimensions of the device types are identical for the respective display sizes.
  • Page 292 Appendix A • Mounting compatibility Display Format PP100/200 PP300/400 PP500 AP900 AP1000 PPC700 PPC800 size ■ ■ ■ ■ ■ ■ Outer dimensions 362 x 284 362 x 284 362 x 284 362 x 284 362 x 284 362 x 284 12.1"...

  • Page 293: Compatibility Details

    Appendix A • Mounting compatibility 5.2 Compatibility details 5.2.1 Example The dimensions (all in mm) shown in this image apply to the other figures below. Spacing (left) Outer dimensions Spacing (right) Spacing (to edge of device) Spacing (to edge of device) 423 x 288 Spacing (top) Spacing (to edge of device)
  • Page 294 Appendix A • Mounting compatibility 302 x 187 PP100/200/300/400 289 x 174 PP500 Outer contour of device Cutout for device Figure 170: Mounting compatibility - 5.7" device - Horizontal2 5.7" Power Panel 500 devices and Power Panel 100/200300/400 devices are 100% mounting compatible in the Horizontal2 format.

  • Page 295: Devices

    Appendix A • Mounting compatibility 5.2.3 10.4" devices Cutout tolerance values for the PP100/200, PP300/400, PP500, AP900, PPC700 and PPC800 are ±0,5 mm. The cutout tolerance values from the AP1000 are +0 mm/-0.5 mm. 323 x 260 PP100/200/300/400 PP500 AP900/PPC700 AP1000 303 x 243 PP100/200/300/400...
  • Page 296 Appendix A • Mounting compatibility 323 x 358 PP100/200/300/400 AP900/PPC700 303 x 336 303 x 341 PP500 AP1000 13.5 PP100/200/300/400 8.5 AP900, AP1000, PPC700, PP500 Outer contour of device Cutout for PP100/200/300/400 device Cutout for AP900/AP1000/PPC700/PP500 device Figure 174: Mounting compatibility - 10.4" device - Vertical1 10.4"...

  • Page 297: Devices

    Appendix A • Mounting compatibility 5.2.4 12.1" devices Cutout tolerance values for the PP100/200, PP300/400, PP500, AP900, PPC700 and PPC800 are ±0,5 mm. The cutout tolerance values from the AP1000 are +0 mm/-0.5 mm. 10 AP900, PPC700, PP500, AP1000 10 AP900, PPC700, PP500, AP1000 8.5 PP100/200/300/400 8.5 PP100/200/300/400 362 x 284...

  • Page 298: 15" Devices

    Appendix A • Mounting compatibility 5.2.5 15" devices Cutout tolerance values for the PP100/200, PP300/400, PP500, AP900, PPC700 and PPC800 are ±0,5 mm. The cutout tolerance values from the AP1000 are +0 mm/-0.5 mm. 435 x 330 8.5 PP500, AP1000 PP100/200/300/400, AP900, PPC700, PPC800 AP900/PPC700 AP1000...

  • Page 299: 17" Devices

    Appendix A • Mounting compatibility 5.2.6 17" devices Cutout tolerance values for the PP100/200, PP300/400, PP500, AP900, PPC700 and PPC800 are ±0,5 mm. The cutout tolerance values from the AP1000 are +0 mm/-0.5 mm. 477 x 390 460 x 373 AP900/PPC700 Outer contour of device Cutout for device...

  • Page 300: Devices

    Appendix A • Mounting compatibility 5.2.8 21.3" devices Cutout tolerance values for the PP100/200, PP300/400, PP500, AP900, PPC700 and PPC800 are ±0,5 mm. The cutout tolerance values from the AP1000 are +0 mm/-0.5 mm. 583 x 464 566 x 447 AP900 Outer contour of device Cutout for device...

  • Page 301: Abbreviations

    Appendix A • Abbreviations 6 Abbreviations Abbreviation Stands for Description Normally closed A normally closed relay contact Not connected Used in pinout descriptions if a terminal or pin is not connected to a module Not defined In data tables, this stands for a value that has not been defined. This may be be- cause a cable manufacturer does not provide certain technical data, for example.

  • Page 302: Glossary

    Appendix A • Glossary 7 Glossary Address An address is a character string for identifying a memory location or a memory area, where data is stored and can be retrieved. It is also a symbol (e.g. with numerical controllers) for identifying a function unit for which subsequent geometrical or technological data are determined by the symbol.
  • Page 303 Figure index Figure 1: Configuration - Base system....................20 Figure 2: Configuration - Software and accessories................21 Figure 3: Temperature sensor locations....................24 Figure 4: Supply voltage for system units.................... 26 Figure 5: Serial number sticker......................27 Figure 6: Searching for a serial number....................27 Figure 7: Interfaces with an interface board..................
  • Page 304 Figure index Figure 58: Inserting the retaining clips....................131 Figure 59: Sliding the retaining clips back....................131 Figure 60: Mounting with retaining clamps................... 132 Figure 61: Mounting orientation 0°......................133 Figure 62: Mounting orientation -45° or +45°..................134 Figure 63: Mounting orientation -90° or +90°..................135 Figure 64: Mounting orientation -90°...
  • Page 305 Figure index Figure 115: US15W Advanced - PCI Express Root Port 1..............188 Figure 116: US15W Advanced - PCI Express Root Port 2..............190 Figure 117: US15W Advanced - Console Redirection................192 Figure 118: US15W Security - Menü......................194 Figure 119: US15W Security - Set Supervisor Password..............
  • Page 306 Figure index Figure 172: Mounting compatibility - 10.4" device - Horizontal1............295 Figure 173: Mounting compatibility - 10.4" device - Horizontal2............295 Figure 174: Mounting compatibility - 10.4" device - Vertical1..............296 Figure 175: Mounting compatibility - 12.1" device - Horizontal1............297 Figure 176: Mounting compatibility - 15"...
  • Page 307 Table index Table 1: Manual history..........................10 Table 2: Environmentally friendly separation of materials................ 14 Table 3: Description of the safety notices used in this documentation.............15 Table 4: Range of nominal sizes......................15 Table 5: Temperature sensor locations.....................24 Table 6: Overview of humidity specifications for individual components..........
  • Page 308 Table index Table 58: 5PP5IF.FETH-00 - Order data....................109 Table 59: 5PP5IF.FETH-00 - Technical data.................... 109 Table 60: 5PP5IF.FETH-00 - Ethernet interface..................110 Table 61: 5PP5IF.FPLM-00 - Order data....................111 Table 62: 5PP5IF.FPLM-00 - Technical data....................111 Table 63: 5PP5IF.FPLM-00 - POWERLINK interface................112 Table 64: Status/Error LED - Ethernet mode....................112 Table 65:...
  • Page 309 Table index Table 115: US15W OEM features - I/O board features - Temperature values - Configuration options..172 Table 116: US15W OEM features - I/O board features - Panel control - Configuration options....173 Table 117: US15W OEM features - IF board features - Configuration options.......... 174 Table 118: US15W OEM features - IF board features - Statistical values - Configuration options.....175 Table 119:...
  • Page 310 Table index Table 172: IRQ interrupt assignments in PIC mode...................214 Table 173: IRQ interrupt assignments in APIC mode................215 Table 174: 5SWWXP.0600-GER, 5SWWXP.0600-ENG, 5SWWXP.0600-MUL - Order data......219 Table 175: 5SWWI7.0100-GER, 5SWWI7.1100-GER, 5SWWI7.0100-ENG, 5SWWI7.1100-ENG, 5SWWI7.0300-MUL, 5SWWI7.1300-MUL - Order data............221 Table 176: 5SWWXP.0736-ENG - Order data....................
  • Page 311 Table index Table 218: Chemical resistance of the panel overlay.................289 Table 219: Product abbreviations........................291 Table 220: Device compatibilityoverview....................291 Table 221: Abbreviations in this user's manual..................301 Power Panel 500 user's manual V1.40...
  • Page 312 Model number index 0AC201.91................................248 0TB103.9................................250 0TB103.91................................250 0TB1208.3100..............................251 0TG1000.01................................230 1TG4600.10-5..............................230 1TG4601.06-5..............................230 1TG4601.06-T..............................230 4A0006.00-000..............................248 5A5003.03................................273 5AC804.MFLT-00..............................280 5AC900.1201-00..............................277 5AC900.1201-01..............................277 5AC900.BLOC-00..............................278 5AC900.BLOC-01..............................278 5AC900.CLIP-01..............................279 5CFCRD.0064-03..............................265 5CFCRD.0128-03..............................265 5CFCRD.016G-04..............................261 5CFCRD.016G-06..............................254 5CFCRD.0256-03..............................265 5CFCRD.032G-06..............................254 5CFCRD.0512-03..............................265 5CFCRD.0512-04..............................261 5CFCRD.0512-06..............................254...
  • Page 313 Model number index 5PP5IF.FETH-00..............................245 5PP5IF.FPLM-00..............................245 5PP5IF.FX2X-00..............................245 5PP5IF.FXCM-00..............................245 5PP5IO.GNAC-00..............................121 5SWLIN.0136-MUL.............................. 232 5SWUTI.0001-000..............................243 5SWWCE.0836-ENG............................228 5SWWI7.0100-ENG............................. 221 5SWWI7.0100-GER............................. 221 5SWWI7.0300-MUL..............................221 5SWWI7.0536-ENG............................. 225 5SWWI7.0736-MUL..............................225 5SWWI7.1100-ENG..............................221 5SWWI7.1100-GER..............................221 5SWWI7.1300-MUL..............................221 5SWWI7.1536-ENG............................. 225 5SWWI7.1736-MUL..............................225 5SWWXP.0600-ENG............................219 5SWWXP.0600-GER............................219 5SWWXP.0600-MUL............................219 5SWWXP.0736-ENG............................223 Power Panel 500 user's manual V1.40...
  • Page 314 Index Abbreviation................................ 291 Accessories................................. 248 ACPI................................214, 215 ADI..................................234 .NET SDK............................... 238 Development Kit............................. 236 air circulation..............................138 ambient temperature.......................... 134, 135, 136 AP1000................................291 AP900................................. 291 ARemb................................230 ARwin................................. 198, 230 Automation Runtime............................230 Automation Runtime Embedded........................230 Automation Runtime Windows...........................
  • Page 315 Index Set supervisor password..........................195 Set user password............................196 Statistical values........................162, 167, 171, 175 System unit features............................165 Temperature values........................163, 168, 172 Thermal trip points settings..........................200 USB................................205 USB configuration............................185 Video configuration............................184 BIOS default settings............................208 BIOS Setup.................................
  • Page 316 Index dongle................................. 231 DVI..................................122 DVI resolution..............................123 DVI transmission............................123, 123 Dynamic wear leveling............................252 Electromagnetic compatibility..........................244 EMC directive..............................244 ESD..................................12 Electrical components with a housing......................12 Electrical components without a housing......................12 Individual components............................12 Packaging................................. 12 ETH..................................
  • Page 317 Index with retaining clips............................131 Interface board............................. 36, 105 CAN bus interface............................116 CAN bus master interface..........................120 Ethernet interface........................... 106, 110 LED status indicators........................116, 118, 120 MIC, Line IN, Line OUT..........................107 POWERLINK interface........................... 112 X2X Link master interface........................118, 120 Interfaces................................
  • Page 318 Index POWERLINK............................... 111 Link LED................................. 112 Speed LED..............................112 Status/Error LED............................112 System stop error codes..........................114 POWERLINK interface............................112 Power management.............................. 26 power supply..............................29, 144 PP100/200................................291 PP300/400................................291 PP500................................. 291 PP500 configuration............................. 20 PPC700................................291 PPC800................................291 Product abbreviations............................
  • Page 319 Index Smart Display Link............................. 122 software versions..............................234 Spacing for air circulation........................... 138 Standards and guidelines........................... 244 Static wear leveling............................252 Technology Guarding............................231 Temperature monitoring..........................23, 286 Temperature sensor locations........................... 3, 3 Temperature specifications..........................3, 3 temperature testing............................. 139 Temperature testing instructions........................

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