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Manuals
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Trumpf Manuals
Industrial Equipment
BendMaster 60
Operator's manual
Trumpf BendMaster 60 Operator's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Chapter 1 Safety
For Your Safety
Operational Safety
Intended Use
Authorized Personnel
Hazards
Dangers Due to the Switch Cabinet
Hazards Due to Laser Radiation
Dangers from Magnetic Fields
Mobile Fanning Magnet (Option)
Hazards When Dealing with Workpieces
Sharp-Edged Workpieces
Dangers Due to Floating Loads
Dangers Due to Unexpected Movements
Dangers Due to Teleservice
Measures to be Taken by the Manufacturer
Danger Zones and Safeguarding Device
Danger Signs on the Machine
Organizational Measures to be Taken by
The User
Observing Warnings and Danger Signs
Training and Instructing Operators
Measures Applicable Worldwide
Adhering to the Duty of Care When Handling
The Machine
Pay Attention to Water Protection
Using Spare Parts, Accessories, Software and
Overview of Residual Risks
Disassembly and Disposal
Who Does What
Planning Aid
Installation Site
Space Requirements
Floor Requirements
Surface
Floor Quality
Weight Load
Stress Due to Vibration
Ambient Conditions
Compressed Air Supply
Electrics
Electrical Power Supply
Connected Loads
Connecting Cables
Power Supply
Residual Current Device (RCD)
Line Structures
Network Link
Transport
Preparing Transport
Transport Dimensions
Permitted Auxiliary Tools
Checking, Unloading and Transporting the
On Delivery: Check the Machine
Unloading and Transporting the Machine
Description
Machine Concept
Technical Data
Bendmaster
Bendmaster Axes
The most Important Assemblies
Nameplate
Floor Lane
Arm
Bendmaster Switch Cabinet
Sheet Sensor
Rotational Transformer
Safety Fencing
Control Panel
Easy Operation
Sensor Gauge Fingers at the Trubend Series
4-Axis Sensor Gauge Finger
6-Axis Sensor Gauge Finger (Optional)
Backstop Resistor
Options
Extendable Floor Lane
Gripper
Vacuum Gripper
Multi-Gripper
Multiple-Circuit Suction Cups
Gripper Construction Kit
Special Gripper
Magnetic Gripper
Linear Gripper
Pivoted-Jaw Gripper and Pivoted-Jaw Grip
Sheet Removal Station
Double Sheet Recognition and Double Sheet
Double Sheet Recognition
Double Sheet Separation
Regripping Station
Gripper Changing Console
Backlighting Table
Productivity Package
4.10 Mobile Fanning Magnet
4.11 Handling Equipment
4.12 Store Connection
4.13 Trutops°Bend
Options at the Trubend
Description of the Operating Elements
Portable Manual Control Unit
Operating Elements
Menus and Submenus
Control Panel
Stationary 19" Screen
Operating the Bendmaster
Safety Information
Status Display
Software Versions View
User Settings
Changing Settings
Creating BIO
Creating and Modifying Users
Operating Modes
Selecting Operating Modes
Enabling Conditions for Operation Modes
Moving Axes of the Bendmaster Manually
Displaying Axis Positions
Gripper Service
Automatic Gripper Change (Option)
Picking up a Gripper
Lay down Gripper
Regripping Station (Option)
Moving the Axes of the Regripping Station
Setting up the Regripping Station
Removing the Regripping Station
Setting the Backstop Resistor Regardless of
Switching on and Referencing the Bend
Switching on the Bendmaster
Referencing the Bendmaster
Referencing the Z, A, B, C, Z1, Z2 Axes
Referencing the D Axis
Referencing Trubend
Switching off the Bendmaster
Stopping Bendmaster and Trubend in any
Bendmaster, Switching off
Travel Functions
Executing Travel Functions
Running in a Trutops Program
From Bendmaster Control V7.0 and Higher
Procedure for Productivity Package Option
Checking the Productivity Package
Calculating Suction Cup Capacities
Determining the Reduction of the Robot
Overview, Loading a Program
Creating a New Bendmaster Job from the Tru
Archiving, Restoring or Deleting Jobs
Filing Away a Job
Restoring an Order
Deleting a Job
Changing the Backup Directory Path on
Defining Job Details
Defining Exposure Details
Editing the Gripper Weight
Loading and Unloading Areas
Load Job
Adjusting an Area
Copying an Area
Deleting an Area
Displaying the Area Position
Defining Area Details
Performing the Rough Recognition Process
Searching for an Area
Searching for Further Loading Stacks
Intermediate Layer, Searching for
Procedure in the Event of Problems with
The Rough Recognition
Defining Stacks
6.10 Processing Stacks
6.11 Creating a Tooling Plan
Checking the Trutops Tooling Plan
Selecting a Separation Method
Selecting Double Sheet Recognition
6.12 Setting Bending Parameters
Opening Bending Parameters
Selecting Bending Support
Setting the Backgauge Sensor System
Setting the Approach Strategy
Setting the Backstop Resistor for Single
Bending Operations
6.13 Program, Loading
Opening the Running in Program
Program Steps for Running in
Selecting an Execution Method
Running in Procedure
Teaching a Point
Points, Editing
Setting the Main Run Indicator Manually
Deleting a Point
Displaying Axis Positions
6.14 Starting a Run-In Program
6.15 Production Planning
Creating or Modifying a Production Plan
Setting the Speed and Required Number
Executing the Production Plan
Connection to Storage (Option)
Defining Parts Data
Defining Loading and Unloading Areas of
The Storage Stations
Moving a Storage Cart Manually
Moving the Bendmaster Semi-Automati
Moving a Storage Cart in Automatic Mode
Working at the Press Brake Without Bend
Errors and Messages
Displaying and Acknowledging Errors and
Troubleshoot an Error
Error Handling
Jumpering the Sensor Finger
Image Processing Diagnostics
Opening the Diagnostics Tool
Recording with Vision Diagnostics
Saving the Image Recorded Last
Restarting the Program
Teleservice
Solving Problems and Troubleshooting
10.1 Problem: no Part Recognized
Solution: no Part Identified
10.2 Problem: Part Underneath Detected
Solution: Part Underneath Detected
Problem: Part Interference Contour Recognized
Solution: Interference Contour Recognized
General Guidelines
Maintenance Overview
Lubrication
Overview
Maintenance Instructions
Bendmaster: Z Slide
Regripping Station (Option)
Mechanical Elements
Maintenance Instructions
Safety Fencing
Lift Gate
Transport Equipment (Option): Transport
Bendmaster: Z Axis
Regripping Station
Sheet Removal Station
Press Brake: Sensor Gauge Finger
Gripper Changing Console (Option)
Bendmaster: Pivoted-Jaw Gripper (Option)
Electrical Components
Overview
Maintenance Instructions
Bendmaster: Control Cabinet
Bendmaster: Switch Cabinet
Bendmaster: Fan in the C Arm
Bendmaster: Fan, Z Slide
Optical Components
Overview
Maintenance Instructions
Bendmaster: Sheet Sensor
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