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Trumpf TC 2020R Student Manual
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Trumpf TC 2020R Student Manual

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TR22.1
July 2003
Student Guide
For TRUMPF Service Engineers

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Summary of Contents for Trumpf TC 2020R

  • Page 1 TR22.1 July 2003 Student Guide For TRUMPF Service Engineers...
  • Page 2 4. Inventory all the parts that came with the machine and inspect the parts for damage. If the parts are damaged, record the damage, take pictures, and call TRUMPF Service department 860-678-8584. 5. Verify machine options according to the list.
  • Page 3 TC 2020R Installation 8. Determine the center point of the machine. Go 3 feet each direction from the center point. Swing a 5 feet arc from each of the 3f mark. Center Figure 1. Mark the center of the machine Figure 2.
  • Page 4 TC 2020R Installation 9. Make sure the arc intersection is 4f perpendicular from the center point. Figure 3. Determine the center of the machine Figure 4. Use plumb bob to determine the center Figure 5. Make sure the plumb bob is in the center...
  • Page 5 TC 2020R Installation 10. Observe the different sizes of the wedge pads. Big pads (P3, P4) go to the front of the machine; small pads (P1, P2) go to the back of the machine. Figure 6. Wedge pads come in 2 different sizes 11.
  • Page 6 TC 2020R Installation Figure 9. Back right wedge pad Figure 10. Front right wedge pad 12. Remove shipping wood blocks under the machine. Figure 11. Wood block for the back for the machine TR22.1 2020 Installation with SMC_July_03...
  • Page 7 TC 2020R Installation 13. Use crane to lift the machine and carefully position it on wedge pads. Figure 12. Front left wedge pad Figure 13. Back right wedge pad 14. Front pads should be flush with machine feet. Figure 14. Front right wedge pad...
  • Page 8 TC 2020R Installation 15. Make sure the leveling pads are positioned correctly (according to the pre-installation manual). Figure 15. Adjusting leveling pads 16. Using strap (not chains), remove the carriage from the mounting brackets. Set the X-axis carriage in place and clean and dress all the mating surfaces.
  • Page 9 TC 2020R Installation 18. Place a wooden plank between the lifting strap and X-rail to protect the X-rail from damage. Figure 18. Wooden plank between the lifting strap and X-rail 19. Find at least two people to assist in guiding the carriage to its correct location.
  • Page 10 TC 2020R Installation Note: Care must be taken when mounting the carriage to prevent damage to the precision mounting surfaces. Figure 21. X-axis rail carriage 21. Make sure all the shims and spacers are underneath the carriage. 22. Install stiffeners and outriggers.
  • Page 11 TC 2020R Installation Figure 23. Shoulder bolts mounted to the frame are used to support the outrigger upon installation. 23. Install the X-axis carriage stiffing bars to both sides of the Y-axis. Note: Alignment pins are installed at the front and back of the stiffing bar.
  • Page 12 TC 2020R Installation 25. Install the stiffing bar to the underside of the X-carriage. Figure 26. Underside of the X-carriage 26. Install the left and right tables. Figure 27. Install right and left tables 27. Install two bolts in each table.
  • Page 13 TC 2020R Installation 28. Install two screw caps in each table. Note: These caps are found in the tool kit for the machine. Figure 29. Two screw caps 29. Roughly level the machine using a precision machinist’s level positioned in the die base.
  • Page 14 TC 2020R Installation 31. Remove shipping bracket for the energy chain. Figure 32. Energy chain shipping bracket 32. Pay attention to the energy chain. Do not snap the chain. Figure 33. Lay the energy chain on a support 33. Remove the energy chain hold- down bracket.
  • Page 15 TC 2020R Installation 34. Remove the machine hold-down shipping bracket. Figure 35. Machine hold-down shipping bracket 35. For shipping purposes, measure the height of the shipping brackets. It should read 32 mm. Figure 36. Measuring the height of the bracket 36.
  • Page 16 TC 2020R Installation 37. Remove the shipping brackets for the X-axis rail carriage. Figure 38. Shipping brackets 38. Remove the two rail covers from the X-axis rail carriage. Figure 39. X-axis carriage cover 39. Remove the bolts on the X-axis rail carriage cover.
  • Page 17 TC 2020R Installation 40. Remove X-axis rail carriage cover. Figure 41. Remove X-axis rail carriage cover 41. Connect the energy chain to the carriage. Make sure all the hydraulic, pneumatic, and electrical connections are in place. Check for proper labeling.
  • Page 18 TC 2020R Installation 42. Connect the two black hydraulic hoses. Make sure the hoses stay down in the tough. Figure 44. Connect lube lines 43. Make sure all fittings and connections are tight. Figure 45. Connect air hoses 44. Make sure not to kink any of the pneumatic lines.
  • Page 19 TC 2020R Installation Figure 47. Make all electrical connections 45. Connect the X-axis motor cable. Caution Make sure plugs are properly aligned. Make sure motor cables are tight. Figure 48. X-axis motor cable 46. After all the connections are made, do not put the X-axis rail cover on just yet.
  • Page 20 TC 2020R Installation 47. Connect 2 the pneumatic lines for the load pin. Figure 49. Pneumatic line for the load pin 48. Connect cables for the proxy switches. Figure 50. Load pin for automatic sheet loader SMC TR22.1 2020 Installation with SMC_July_03...
  • Page 21 TC 2020R Installation 49. Install the 3 leveling feet of the empty hydraulic tank and remove 3 shipping bolts that connect the tank to the machine. Position the tank ¾ of an inch away from the machine. Check hoses, level the hydraulic tank, and lock down the leveling feet.
  • Page 22 TC 2020R Installation 51. Remove all side covers to prepare for cable installation. Remove cables out of the cabinet, untie them, and sort. Figure 53. Remove cables from the side panel 52. Sort black and grey drive cables to the back of the machine.
  • Page 23 TC 2020R Installation 53. Sort orange (power) and green (encoder) cables and move them to the front of the machine. Figure 55. Orange and green cables 54. Move the electrical cabinet into a rough position. Figure 56. Machine cabinet in rough position...
  • Page 24 TC 2020R Installation 55. Remove all the shipping blocks under the cabinet. 56. Move the electrical cabinet to its final position. Figure 57. Final position for the electrical cabinet 57. Move the electrical cabinet into its final position, 6 inches away from the machine.
  • Page 25 TC 2020R Installation 58. Remove the access panel on the bottom of the electrical cabinet. Figure 59. Access panel 59. Make all necessary connections. Connect the drive cables first. Figure 60. Connect all the power cables 60. Hold the power cables in place with the grounding clips.
  • Page 26 TC 2020R Installation 61. Bring the green encoder cables in through the bottom panel. Figure 62. Green encoder cables 62. Route the green cables through the wire tough inside the cabinet. Figure 63. Wire tough inside the cabinet TR22.1 2020 Installation with SMC_July_03...
  • Page 27 TC 2020R Installation 63. Pay attention to the pins on the plugs of the green cables. The pins could get bent. Figure 64. Fasten encoder cables with a screw driver Figure 65. 5 encoder cables Figure 66. Power and encoder cables...
  • Page 28 TC 2020R Installation Figure 67. Tuck cables in the cable channel 64. Remove the foot-paddle switch cable, re-route it to the electrical cabinet’s side. 65. Find the position for the control panel from the floor plan in the pre- installation manual. Make chalk lines.
  • Page 29 TC 2020R Installation 67. Carefully place the console over the lag bolts and tighten to the floor. Figure 69. Control console 68. Insert ProfiBus cable in the wire trough. Figure 70. ProfiBus cable 69. Put the wire trough wire back on.
  • Page 30 TC 2020R Installation 70. Make sure the switch on the ProfiBus plug connecting to the CRT console is in the “ON” position. Figure 72. Switch on the ProfiBus 71. Loosen the screw on the ProfiBus plug. Figure 73. ProfiBus plug 72.
  • Page 31 TC 2020R Installation 73. Place cables inside the cable guard. 74. Install the wire trough and route the control cabinet cables through the conduit on the J-frame to the electrical cabinet. Figure 75. J-frame Figure 76. Conduit in J-Frame TR22.1 2020 Installation with SMC_July_03...
  • Page 32 TC 2020R Installation 75. Run the ProfiBus cable (purple) from the electrical cabinet to the control console. Route the ProfiBus cable through conduit in the J- Frame. Figure 77. ProfiBus cable routed through conduit in J-Frame 76. Install the foot switch cable, the sheet clamp cable, and the ASI board.
  • Page 33 TC 2020R Installation 78. Install and level the light-barrier post to the machine frame. Figure 80. Light barrier post 79. Remove C-frame cover to access hydraulic oil pump. Install the adapter supplied with the machine. Figure 81. Adapter 80. Open the return line filter.
  • Page 34 TC 2020R Installation 81. Connect the hose from adapter to the return line filter. Figure 83. Adapter to the return line filter 82. Use an electric drill; pump the oil into the hydraulic tank through the 6-micron return line filter canister.
  • Page 35 TC 2020R Installation 84. Change the return line filter after filling the hydraulic tank. Figure 86. Return line filter Figure 87. New Return Line Filter Supplied with the Machine 85. Close the drain valve on the accumulator Figure 88. Drain valve on the accumulator...
  • Page 36 TC 2020R Installation 86. Mount the light-barrier post to the electrical cabinet. Figure 89. Light-barrier post 87. Connect the ASI bus. Figure 90. ASI bus Figure 91. Foot pedal cable for the sheet clamp open/close to be connected to the ASI board (located at the rear right side of the machine) TR22.1 2020 Installation with SMC_July_03...
  • Page 37 TC 2020R Installation 88. Connect the linear amplifier cable (M+30-A1:X52). Figure 92. Linear amplifier cable 89. Turn on the power on the wall. Check transformer phasing. Check phase-to-phase and phase-to ground. Figure 93. Transformer 90. Check tabs on the transformer.
  • Page 38 TC 2020R Installation 91. Check for 24 volts for the power supply and 15 volts for the MurrLinker. Figure 95. Main disconnect 92. Power up the electrical cabinet. Check LEDs on drives, they should show a circle and five 4s.
  • Page 39 TC 2020R Installation 94. Check for the proper LEDs on the MurrLinker, you should see 1 dot and 4 green lights. On the PLC board on the I/O module, 1 red dot. 95. If control displays error messages about light barrier, make a daisy jumper at location M + 20 X1.
  • Page 40 TC 2020R Installation 97. Insert the jumper into pins 1, 3, and 4 on the light barrier circuit breaker. 98. Start the machine and reference. 99. Install the tapered alignment pins prior to mounting the installation bolts. Figure 99. Alignment pin 100.
  • Page 41 TC 2020R Installation 101. Apply 242-thread lock (lock-tight) to all threaded hardware. Figure 101. 242-thread lock 102. Tighten the 8 mm mounting bolts found within the carriage. Figure 102. 8 mm mounting bolts 103. Connect the ground wires to the ground clip in the control cabinet.
  • Page 42 TC 2020R Installation 104. Set the remote control pedestal in position according to the pre- installation manual. Figure 104. Remote pedestal cable 105. Route the remote pedestal cable through the cable channel on the electrical cabinet side of the machine.
  • Page 43 TC 2020R Installation Figure 107. Connect cables to the remote pedestal 106. Install the cable guard for the remote pedestal control. Figure 108. Cable guard for the remote control pedestal 107. Install anchors in floor for each light-barrier mirror post.
  • Page 44 TC 2020R Installation Figure 110. Leaving plate for light-barrier posts 108. Place leaving plate on floor prior to installing the light-barrier post. Figure 111. Leaving plate for light-barrier posts 109. Install the light-barrier post by lining up the grooves in the light- barrier post to the marks on the leaving plate.
  • Page 45 TC 2020R Installation 110. Adjust the leaving plate set screws on each light-barrier post while observing the bubble leave on the top of each unit. Figure 113. Leaving plate set screws 111. Line up the indicating marks on the alignment fixture and the light-barrier post.
  • Page 46 TC 2020R Installation 113. Adjust the reflector mirrors. Figure 116. Reflector mirrors on the light barrier 114. Remove cover plate. Figure 117. Cover plate on the light barrier 115. Use the adjusting bolts to adjust the reflector mirrors. Figure 118. Mirror adjusting bolts...
  • Page 47 TC 2020R Installation 116. Adjust the mirror adjusting bolts to direct the light beam from the sending unit to the receiving unit. Figure 119. Mirror adjusting bolts 117. Turn OFF the power and check all the electrical connections for tightness 118.
  • Page 48 TC 2020R Installation Figure 120. Machine accessory tool kit TR22.1 2020 Installation with SMC_July_03...
  • Page 49 NOTES 1. Inspect machine and accessories for damage, take pictures, and replace any damaged components if found, and report the damage back to TRUMPF. 2. Unpack and inventory accessories to ensure all components are present. 3. Verify machine manuals are correct for machine and the correct number of books are present (Operator, Parts, Electrical, Pre-install, etc…).
  • Page 50 TC 2020R Installation 15. Install rail support bars for machine. 16. Check all electrical connections inside electrical cabinet and ensure there are no loose components or connections (take the time to verify they are all tight!). 17. Check locating lip in ram cap for damage.
  • Page 51 TC 2020R Installation 32. Verify power connection and note the voltage, also note any fluctuations during machine operation on the service report from phase to phase and from each phase to ground. L1 – l2 ___________ VAC. L1 – GND ___________ VAC.
  • Page 52 TC 2020R Installation 41. Check / set pressure for air and note pressure on service report, pressure _________bar. 42. Ensure condenser bowl on air system is empty. 43. Layout floor locations for all machine components as per floor plan. 44. Install, set proper height, and level light barrier sending and receiving units.
  • Page 53 TC 2020R Installation 60. Inspect machine for hydraulic and/or air leaks. 61. Check to insure that all operating hydraulic and pneumatic pressures are correct. 62. Check motors and fans for roughness, noise, and/or vibration. 63. Ensure the cabinet cooling system is clean & working properly.
  • Page 54 TC 2020R Installation 79. Check chip-flap open/close and ensure it opens quickly enough during vacuum release cycle. 80. Ensure tool lube and tapping lube containers have the correct oil for proper operation. 81. Check the tool lube and verify that it is working properly.
  • Page 55 TC 2020R Installation 96. Show customer where to make network connections. 97. Discuss the importance of the die base tapered alignment pins that come in the tool kit for the machine and why they should keep them handy. TR22.1 2020 Installation with SMC_July_03...

  • Page 56: Operator Training

    TC 2020R Installation Operator Training. 1. Discuss ALL safety devices on the machine (E-stops, Light Barrier, axis E- stops, Feed-hold button, key switches, mirror, etc…). 2. Discuss control panel keys and their functions. 3. Startup and shutdown of control. 4. Show customer how to get to different screens on the control.
  • Page 57 TC 2020R Installation 15. Show customer how to recover from a failed tool change and how to remove a tool manually from the tool adapter using the (orange) die release fixture that comes with the machine. 16. Show customer how to properly load and unload material to and from the machine.
  • Page 58 TC 2020R Installation 29. Go over the machine fault and error list that comes with the machine. 30. Ensure the operator feels good in his ability to operate the machine before leaving customer. TR22.1 2020 Installation with SMC_July_03...
  • Page 59 Metric Bolt Torque Specifications Hex Head Socket Head Self-Locking Head Grade 10.9 12.9 10.9 12.9 Bolt Size Torque Torque (mm) (Ft-Lbs) Tensile (Ft-Lbs) Tensile Strength (Lbs.) Strength (Lbs.) 1199 1441 1397 1969 2354 2095 2779 3699 1980 2772 3322 3168 4158 5276 3630...
  • Page 60 TC 2020R Installation SMC Automatic Sheet Loader Installation Procedure 1. Move clamps to positions 9 and 20. Figure 121. Black and grey cables 2. Jog X-axis to the center of the machine. Measure from clamp #9 to the die base. The distance should be within 150 mm to 300 mm.
  • Page 61 TC 2020R Installation 4. Make a mark on the floor. Figure 124. Make a mark on the floor Figure 125. Make a mark on the floor 5. Measure from the chalk line 150 Figure 126. Make a mark on the floor...
  • Page 62 TC 2020R Installation 6. Snap another chalk line. This will be the zero point for the X-axis. Figure 127. Snap another chalk line 15 mm from the first one 7. Jog Y-axis out of the machine in the + direction. Shut off hydraulics.
  • Page 63 TC 2020R Installation 8. Drop a plumb bob from the front edge of the Y-rail. Figure 129. Plumb bob at front of Y-rail edge 9. Drop another plumb bob from the back of the Y-rail. Figure 130. Plumb bob at back of Y-rail edge...
  • Page 64 TC 2020R Installation 10. Snap a line to establish the 565 mm line. Figure 131. Chalk line at 565 mm 11. Measure 165 mm from the 565 mm line. 165mm Figure 132. 15 mm from 565 mm line 12. Snap another chalk line parallel the 565 mm line.
  • Page 65 TC 2020R Installation All chalk lines for the templates are now finished. Figure 134. Chalk lines for laying the templates 13. Unpack the SMC. 14. Lay down templates starting with the top right corner. Spray-paint drill holes, let dry for 15 minutes.
  • Page 66 TC 2020R Installation 15. Lay down template 2. Figure 136. Template (B/A/G) 16. Lay down template 3. Figure 137. Template (C/D) TR22.1 2020 Installation with SMC_July_03...
  • Page 67 TC 2020R Installation 17. Lay down template 4. Figure 138. Template (D/A/E) TR22.1 2020 Installation with SMC_July_03...
  • Page 68 TC 2020R Installation 18. Lay base rails for the SMC: precision rails toward the machine, non-precision rails with notch to back of the C-frame. Figure 139. Non-precision rail for the SMC 19. Build a target pole with measuring tape. Figure 140. Transit pole with measuring tape 20.
  • Page 69 TC 2020R Installation 21. Secure the tripod legs. Figure 142. Tripod 22. Set up the optical level. Figure 143. Optical level 23. Zero the optical level, then align and fine-tune the optical level in all directions. Figure 144. Align the optical level...
  • Page 70 TC 2020R Installation 24. Read the height at the front end of the center rail. Record the value. Figure 145. Center rail (front) 25. Read the height at the back end of the center rail. Record the value. Figure 146. Center rail (back) Figure 147.
  • Page 71 TC 2020R Installation 26. Read the heights of the left rail and record the values. Figure 148. Left rail (non-precision rail) 27. Read the heights of the right rail and record the values. Figure 149. Right rail (precision rail) 28. Find the highest rail point and adjust other leveling screws to match it.
  • Page 72 TC 2020R Installation Figure 151. Leveling screw 29. Tighten bolts down. Do the bolts on the ends of the rails first, then, lock down with floor bolts. Figure 152. Bolts on non-precision rail 30. Use a level to keep rail level from side to side.
  • Page 73 TC 2020R Installation Figure 154. Tighten bolts on the precision rail 31. Install cable guards for the proxy switch. Figure 155. Cable guards 32. Install sheet sensor posts for the pallets; short post goes inside, long one outside. Figure 156. Sheet sensors...
  • Page 74 TC 2020R Installation 33. Align holes on the sensor posts to the drill holes on the floor. Figure 157. Sensor post aligned with drill holes 34. Connect sheet sensor cable to the electrical cabinet. Figure 158. Sheet sensor cable 35. Use the forklift to bring in bottom pallet and carefully set the bottom pallet on rails.
  • Page 75 TC 2020R Installation 36. Remove the panel on the back of the bottom pallet. Figure 160. Panel on the bottom pallet 37. Turn the cam inside the panel to either 3 or 9 o’clock position. 38. Install 2 black plates on each side of the SMC.
  • Page 76 TC 2020R Installation 40. Carefully align the back corner holes on the SMC foot to the drill holes on the floor. Figure 162. Bolts Figure 163. Holes aligned with the drill hole 41. Lay a full sheet on the table and open the clamps.
  • Page 77 TC 2020R Installation 42. Check the height of the sheet by sliding it against the clamps. Figure 165. Slide sheet against the clamps 43. Check to see if the sheet slides in without rubbing the bottom of the clamp jaw.
  • Page 78 TC 2020R Installation 45. Adjust the jacking nuts on the roller. Tighten roller wheel bolts. Figure 168. Jacking nuts on roller 46. Move Y-axis in the + direction out of the machine. Install brush extension table. Figure 169. Adjoining side between steel table and the brush table 47.
  • Page 79 TC 2020R Installation 48. Pay attention to the boltholes. Figure 171. 49. Install the stiffening bracket underneath the brush table. Figure 172. Stiffening bracket under the brush table 50. Have two people holding the table while the third person installing the bracket underneath.
  • Page 80 TC 2020R Installation 51. Check height of the brush extension table; make sure the workpiece can slide smoothly onto the brush table. Figure 174. Check height of the brush table 52. Remove all covers and shipping brackets on the SMC. Remove the...
  • Page 81 TC 2020R Installation 54. Disconnect 2 air hoses from the piston and from under the gripper table. Figure 177. Air hoses under the gripper table 55. Push the gripper table toward the machine. Figure 178. Gripper table 56. Slide sheet into the grippers.
  • Page 82 TC 2020R Installation 57. Make sure the lower jaws on the grippers just touch the bottom of the sheet. Figure 180. Gripper clamps 58. Adjust the base screws on the SMC to bring the loader height to the machine height. Level the SMC with one bolt in the front and one bolt in the back.
  • Page 83 TC 2020R Installation 60. Check gripper height again. Figure 183. Gripper jaws 61. Adjust grippers so that they are in the center of the table slots. Figure 184. Table slots 62. Loosen 4 screws (one turn) above each gripper to center the gripper.
  • Page 84 TC 2020R Installation 63. Reconnect air lines to gripper air cylinder and piston. Put the crank arm on the piston back on. Figure 186. Air lines and crank arm for the piston 64. Start up the machine. Jog Y-axis in the + direction out of the machine.
  • Page 85 TC 2020R Installation 66. Attach brackets for the front of the table support arms to the 2 rubber bushings. Figure 189. Brackets for the front table support arms 67. Using either a pry bar or a big wrench jack the table higher than...
  • Page 86 TC 2020R Installation 69. Remove the bottom screws on the cover. Figure 192. Lower screw on the clamp cover 70. Remove the clamp cover. Figure 193. Clamp cover TR22.1 2020 Installation with SMC_July_03...
  • Page 87 TC 2020R Installation Figure 194. Location of clamp sensor 71. Use the clamp sensor-testing fixture to check sensor settings. Figure 195. Clamp sensor testing fixture TR22.1 2020 Installation with SMC_July_03...
  • Page 88 TC 2020R Installation 72. Locate the cam on clamp. Figure 196. Cam on the clamp 73. Press the testing fixture against the cam to see if you get RED AMBER YELLOW settings on the sensor. The sensor should be RED when the biggest notch is pushed against the cam;...
  • Page 89 TC 2020R Installation 77. Mount the back table edge brackets to table. Assemble the end pieces to the center bracket first and mount the brackets as a unit. Figure 199. Back edge brackets 78. Loosen the mounting screws corresponding to slots on the brackets.
  • Page 90 TC 2020R Installation 80. Install pallet proxy switch. Figure 202. Pallet proxy switch 81. Connect cable for the proxy switch. Figure 203. Proxy switch cable 82. Turn on the machine. Align pallet sensor posts with the reflector sensors on each side of the back frame until the lights come on solid.
  • Page 91 TC 2020R Installation Figure 205. Reflector on the SMC frame 83. Run air hose through the base of the C-frame up through the SMC column, across crossbeam and into the air nipple. Tighten hose clamp. Figure 206. Air hose 84. Route all cables to the back of the cabinet.
  • Page 92 TC 2020R Installation 85. Route the blue hose up the frame through top fitting to the lube reservoir. Do not kink the blue hose. Figure 208. Back frame 86. Route all cables through the hole on the machine to the electrical cabinet.
  • Page 93 TC 2020R Installation Figure 211. I/O cable 88. Make all electrical connections; make sure the connections are tight and secure. Figure 212. Electrical and ground connections 89. Route 3 yellow proxy switch cables between the machine and the SMC to the sensor posts and the pallet proxy switch.
  • Page 94 TC 2020R Installation 91. Reposition pallet and floor channel. Figure 214. Floor channel 92. The proxy switch inside the bottom pallet should be RED. Figure 215. Proxy switch inside the bottom pallet 93. Tape a nickel to the proxy switch to make the connection;...
  • Page 95 TC 2020R Installation 94. Make sure all air valves are pushed in; turn off the suction cups. 95. Block 2 suction cups with wood blocks. Figure 217. Suction cups 96. Stack two 4 x 4 wood blocks in front of the loading pallet to break the sensor.
  • Page 96 TC 2020R Installation 103. Set Murrlinker ASI/ProfiBus gateway (see appendix). 104. Release E-stop. 105. On the control press “Set up” key, press “Selection” soft key, from the drop-down menu select “SMC keys 2,” press ENTER. Choose [#1: Upper position]. The suction frame goes up.
  • Page 97 TC 2020R Installation 107. Run air hose though the square hole on top of the suction arm. Figure 221. Air hose for suction arm 108. Coil the air hose and hold the loop up with 2 clamps underneath the suction arm.

  • Page 98: Press Enter

    TC 2020R Installation 110. Test grippers. Press “Set up” key Press “Selection” soft key From the drop-down menu select “SMC keys 1” Press ENTER Select [2: Gripper carriage reached] Figure 224. Grippers 111. Clear tilt sensor. Press “Set up” key Press “Selection”...
  • Page 99 TC 2020R Installation 112. Test load processed sheet pallet. Press “Set up” key Press “Selection” soft key From the drop-down menu select “SMC keys 1” Press ENTER Select [2: Gripper carriage forward] to allow access for forklift Remove nickel from the proxy switch Figure 226.
  • Page 100 TC 2020R Installation Figure 229. Stop bracket Figure 230. Parts bin 115. Reference machine. Test grippers. 116. Load software parameters for the SMC. Go to focus menu 1-5-1 Press “Applications” soft key Press ENTER 502000103, index 0, is the standard load pin 502000103, index 1, is the manual load pin 502000103, index 7, is the offset for automatic load pin.
  • Page 101 TC 2020R Installation How to Set Up a MurrLinker ASI/ProfiBus Gateway Step 1: Wire the gateway like it is shown in the wiring diagram, if necessary. Step 2: Make sure all the ASI modules on the machine are programmed and have correct address.