Trumpf BendMaster 60 Bending Automation Manuals

Manuals and User Guides for Trumpf BendMaster 60 Bending Automation. We have 1 Trumpf BendMaster 60 Bending Automation manual available for free PDF download: Operator's Manual

Trumpf BendMaster 60 Operator's Manual

Trumpf BendMaster 60 Operator's Manual (258 pages)

Brand: Trumpf | Category: Industrial Equipment | Size: 44 MB

Table of Contents

Table of Contents
7
Chapter 1 Safety

19
For Your Safety

19
Operational Safety

21
- Intended Use
  21
- Authorized Personnel
  22
Hazards

23
Measures to be Taken by the Manufacturer

29
- Danger Zones and Safeguarding Device
  29
- Danger Signs on the Machine
  32
Organizational Measures to be Taken by

36
Overview of Residual Risks

40
Disassembly and Disposal

42
- Who Does What
  47
Planning Aid

48
Installation Site

50
- Space Requirements
  50
- Floor Requirements
  50
  - Surface
    50
  - Floor Quality
    52
- Weight Load
  54
- Stress Due to Vibration
  55
- Ambient Conditions
  55
Compressed Air Supply

57
Electrics

58
- Electrical Power Supply
  58
  - Connected Loads
    58
  - Connecting Cables
    59
- Power Supply
  59
  - Residual Current Device (RCD)
    59
  - Line Structures
    60
- Network Link
  61
Transport

62
Description

65
Machine Concept

67
Technical Data

68
- Bendmaster
  68
- Bendmaster Axes
  69
The most Important Assemblies

70
- Nameplate
  70
- Floor Lane
  71
- Arm
  71
- Bendmaster Switch Cabinet
  71
- Sheet Sensor
  72
- Rotational Transformer
  73
- Safety Fencing
  73
- Control Panel
  73
- Easy Operation
  74
- Sensor Gauge Fingers at the Trubend Series
  75
Options

79
- Extendable Floor Lane
  79
- Gripper
  79
  - Vacuum Gripper
    79
  - Multi-Gripper
    81
  - Multiple-Circuit Suction Cups
    81
  - Gripper Construction Kit
    82
- Special Gripper
  83
  - Magnetic Gripper
    83
  - Linear Gripper
    83
  - Pivoted-Jaw Gripper and Pivoted-Jaw Grip
    84
- Sheet Removal Station
  85
- Double Sheet Recognition and Double Sheet
  86
  - Double Sheet Recognition
    87
  - Double Sheet Separation
    88
- Regripping Station
  88
- Gripper Changing Console
  89
- Backlighting Table
  89
- Productivity Package
  90
- 4.10 Mobile Fanning Magnet
  91
- 4.11 Handling Equipment
  91
- 4.12 Store Connection
  92
- 4.13 Trutops°Bend
  93
Options at the Trubend

94
Description of the Operating Elements

100
- Portable Manual Control Unit
  100
  - Operating Elements
    100
  - Menus and Submenus
    101
- Control Panel
  103
- Stationary 19" Screen
  104
Operating the Bendmaster

105
- Safety Information
  105
- Status Display
  105
- Software Versions View
  107
- User Settings
  107
  - Changing Settings
    107
  - Creating BIO
    109
  - Creating and Modifying Users
    109
- Operating Modes
  110
  - Selecting Operating Modes
    111
  - Enabling Conditions for Operation Modes
    111
- Moving Axes of the Bendmaster Manually
  116
- Displaying Axis Positions
  120
- Gripper Service
  121
- Automatic Gripper Change (Option)
  122
  - Picking up a Gripper
    122
  - Lay down Gripper
    125
- Regripping Station (Option)
  126
- Setting the Backstop Resistor Regardless of
  130
Switching on and Referencing the Bend

132
- Switching on the Bendmaster
  132
- Referencing the Bendmaster
  133
  - Referencing the Z, A, B, C, Z1, Z2 Axes
    134
  - Referencing the D Axis
    135
- Referencing Trubend
  136
Switching off the Bendmaster

140
- Stopping Bendmaster and Trubend in any
  140
- Bendmaster, Switching off
  140
Travel Functions

142
- Executing Travel Functions
  142
Running in a Trutops Program

144
- From Bendmaster Control V7.0 and Higher
  144
- Procedure for Productivity Package Option
  144
- Overview, Loading a Program
  146
- Creating a New Bendmaster Job from the Tru
  147
- Archiving, Restoring or Deleting Jobs
  149
  - Filing Away a Job
    150
  - Restoring an Order
    150
  - Deleting a Job
    151
  - Changing the Backup Directory Path on
    152
- Defining Job Details
  153
  - Defining Exposure Details
    153
  - Editing the Gripper Weight
    155
- Loading and Unloading Areas
  156
  - Load Job
    158
  - Adjusting an Area
    158
  - Copying an Area
    161
  - Deleting an Area
    162
  - Displaying the Area Position
    162
  - Defining Area Details
    163
- Performing the Rough Recognition Process
  166
  - Searching for an Area
    166
  - Searching for Further Loading Stacks
    170
  - Intermediate Layer, Searching for
    171
  - Procedure in the Event of Problems with
    171
  - The Rough Recognition
    171
- Defining Stacks
  172
- 6.10 Processing Stacks
  174
- 6.11 Creating a Tooling Plan
  178
- 6.12 Setting Bending Parameters
  182
  - Opening Bending Parameters
    183
  - Selecting Bending Support
    184
  - Setting the Backgauge Sensor System
    184
  - Setting the Approach Strategy
    185
  - Setting the Backstop Resistor for Single
    186
  - Bending Operations
    186
- 6.13 Program, Loading
  186
  - Opening the Running in Program
    186
  - Program Steps for Running in
    187
  - Selecting an Execution Method
    188
  - Running in Procedure
    188
  - Teaching a Point
    190
  - Points, Editing
    190
  - Setting the Main Run Indicator Manually
    192
  - Deleting a Point
    193
  - Displaying Axis Positions
    194
- 6.14 Starting a Run-In Program
  194
- 6.15 Production Planning
  196
- Connection to Storage (Option)
  199
  - Defining Parts Data
    199
  - Defining Loading and Unloading Areas of
    199
  - The Storage Stations
    199
  - Moving a Storage Cart Manually
    200
  - Moving the Bendmaster Semi-Automati
    200
  - Moving a Storage Cart in Automatic Mode
    202
Working at the Press Brake Without Bend

204
Errors and Messages

205
- Displaying and Acknowledging Errors and
  205
- Troubleshoot an Error
  205
Error Handling

207
- Jumpering the Sensor Finger
  207
- Image Processing Diagnostics
  207
  - Opening the Diagnostics Tool
    213
  - Recording with Vision Diagnostics
    215
  - Saving the Image Recorded Last
    218
  - Restarting the Program
    219
- Teleservice
  219
Solving Problems and Troubleshooting

220
General Guidelines

229
Maintenance Overview

231
Lubrication

232
- Overview
  232
- Maintenance Instructions
  233
  - Bendmaster: Z Slide
    233
  - Regripping Station (Option)
    234
Mechanical Elements

236
- Maintenance Instructions
  236
  - Safety Fencing
    236
  - Lift Gate
    236
  - Transport Equipment (Option): Transport
    237
  - Bendmaster: Z Axis
    237
  - Regripping Station
    238
  - Sheet Removal Station
    239
  - Press Brake: Sensor Gauge Finger
    239
  - Gripper Changing Console (Option)
    240
  - Bendmaster: Pivoted-Jaw Gripper (Option)
    241
Electrical Components

242
- Overview
  242
- Maintenance Instructions
  243
  - Bendmaster: Control Cabinet
    243
  - Bendmaster: Switch Cabinet
    244
  - Bendmaster: Fan in the C Arm
    246
  - Bendmaster: Fan, Z Slide
    247
Optical Components

248
- Overview
  248
- Maintenance Instructions
  248
  - Bendmaster: Sheet Sensor
    248

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