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Tennant 7100 Instruction Bulletin
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Tennant 7100 Instruction Bulletin

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INSTRUCTION BULLETIN
NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the Parts
List in the appropriate place in your machine manual for future reference.
Retaining the Parts List will make it easier to reorder individual parts and will
save you the cost of ordering an entire kit.
NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.
Installation instructions for kit number 391041
SYNOPSIS / PROBLEM:
This kit contains the parts needed to install an Extended Scrub kit on the model 7100
scrubber.
Please follow step-by-step instructions.
SPECIAL TOOLS / CONSIDERATIONS: NONE
(Estimated time to complete: 3 hours)
PREPARATION:
(Refer to FIG. 1 thru 5)
1. Check solution and recovery tanks. If tanks are not empty, drive machine to a proper
solution drain. Empty the solution and recovery tanks.
FOR SAFETY: Before leaving or servicing machine, stop on level surface and set parking
brake. Then turn off machine and remove key.
2. Drive machine to a clean and level work area. Disconnect battery cables from machine.
WARNING: Always disconnect battery cables from machine before working
on electrical components.
ESt t t t KIT INSTALLATION:
(Refer to FIG. 1 thru 5)
1. Disconnect, remove and set aside the drain caps
and hoses from both tanks. Remove and set aside
the drip shield and two mounting bolts.
IB 340425 (1-01)
No. 340425
Machine: 7100
Published: 1-01/01
System: OPTIONS
1

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Summary of Contents for Tennant 7100

  • Page 1 NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials. Installation instructions for kit number 391041 SYNOPSIS / PROBLEM: This kit contains the parts needed to install an Extended Scrub kit on the model 7100 scrubber. Please follow step-by-step instructions.
  • Page 2 2. Remove and set aside the machine tank cover, cable and mounting bolts. 3. Disconnect the vacuum fan connector from the main harness. Remove and set aside the vacuum fan assembly and three mounting bolts. (Refer to FIG. 4 and 5) 4.
  • Page 3 6. Locate, remove and set aside two solution tank mounting bolts in the battery compartment. Locate, remove and set aside the L bracket on top and the mounting bolt under the tank, securing the solution tank to the machine. (Refer to FIG. 1) 7.
  • Page 4 11. Install the new solution screen (1) with the male (2) and female plastic fittings (3), in the bottom of the recovery tank, in place of the plastic plug. Apply ’No more leaks’ to seal the end of the male fitting going into the tank.
  • Page 5 15.Connect the open end of the 8” braided hose (10) to the open end of the 90° fitting (5) under the recovery tank with a hose clamp (11). (Refer to FIG. 2) 16.Connect one end of the 36” long braided hose (12) to the straight fitting (7) in the top of the solution pump (4) with a hose clamp (11).
  • Page 6 19.Reconnect the 0.62 in. Æ solution tank hose below the frame to elbow. 20.Remove the rubber plug 390994 covering the check valve opening in the side of the solution tank. Install the check valve (20) in the opening, so the check valve flapper will empty into the solution tank.
  • Page 7 23.Replace the machine tank cover and cable with the set aside mounting bolts. 24.Replace the drip shield with the two set aside mounting bolts. Replace the set aside drain caps and hoses on both tanks. 25.Slide the battery in the middle position, back to the front of the machine.
  • Page 8 ESt t t t DRAIN KIT INSTALLATION: (Refer to FIG. 3) 27.Mount the hose seal (10) in the center of the cover insert (11). Mount the lid gasket (8) around the edge of the cover insert (11). (Refer to FIG. 3) 28.Slide the lid gasket (16) over the hose, and onto the end of the drain hose assembly (17).
  • Page 9 30.Mount the hose clamp (12) to the end of the drain hose assembly (17) with the hex screw (13), flat washers (14) and lock nut (15). (Refer to FIG. 3) 31.Mount the assembly cover (7) over top of the new lid assembly with the drain cap gasket (9).
  • Page 10 Replace pressure Replace 8” tube assembly switch with dual with 14” tube assembly pressure switch Remove rubber plug 390994 and install check valve Remove plastic plug Replace 34” tube assembly with 8” tube assembly Install 45° ° ° ° plastic fitting between straight fittings to level mesh filter Disconnect short braided hose before removing solution tank...
  • Page 11 FIG. 2 - - ESt t t t KIT INSTALLATION IB 340425 (1-01)
  • Page 12 BILL OF MATERIALS FOR FIG. 2 ESt t t t KIT NOTE: Extended Scrub Kit, Tennant Part Number 391041, includes; Fig. 2 and Fig. 3. TENNANT Ref. Part No. Description Qty. 10573 Screen, soltn, 20 mesh, dbl cyl 05134 Fitting, plstc, str, Pf12/Pf12 385665 Fitting, plstc, str, Pm12/Pm12 03.0I...
  • Page 13 FIG. 3 - - ESt t t t DRAIN KIT INSTALLATION IB 340425 (1-01)
  • Page 14 BILL OF MATERIALS FOR FIG. 3 ESt t t t DRAIN GROUP NOTE: Extended Scrub Kit, Tennant Part Number 391041, includes; Fig. 2 and Fig. 3. TENNANT Ref. Part No. Description Qty. 32501 Kit, cap, drain 32613 Cap, tank, drain, 2.25 thread pye...
  • Page 15 PANEL SWI TCHES PANEL L PULL- -UP RESISTOR SCRUB BATT. DOWN LEDS PRESS. ELECTRONIC CONTROL CIRCUIT BOARD PULL- -DN CTRL? LEDS RESISTOR P4- -6 FIG. 4 - - ESt t t t CONNECTIONS - - 7100 SCHEMATIC IB 340425 (1-01)
  • Page 16 FIG. 5 - - ESt t t t CONNECTIONS - - 7100 WIRE HARNESS GROUP IB 340425 (1-01)