Manitou 200 ATJ Manuals

Manitou 200 ATJ Manuals

Manuals and User Guides for Manitou 200 ATJ. We have 3 Manitou 200 ATJ manuals available for free PDF download: Operator's Manual, Instruction Sheet

Manitou 200 ATJ Operator's Manual

Manitou 200 ATJ Operator's Manual (159 pages)

Brand: Manitou | Category: Boom Lifts | Size: 4 MB

Table of Contents

Instructions to the Company Manager
8
The Operator
8
Platform
8
The Site
8
Maintenance
9
Modifying the Platform
9
Introduction
10
General Instructions
10
Operating Instructions
11
Safety Devices
11
Before Starting-Up the Platform
11
Driver’s Operating Instructions
11
Environment
12
Starting up the Electric-Powered Platform
13
Visibility
13
Safety Instructions
13
Starting-Up the Engine-Powered Platform
13
Operating the Platform
14
Stopping the Platform
14
Diesel Platform
14
Instructions for Welding and Blow Torch Work on an External Structure
15
Platform Maintenance Instructions
16
Maintenance Logbook
16
Lubricant and Fuel Levels
16
Battery Electrolyte Level (Electric Platform)
16
Washing the Platform
17
Welding on the Access Platform
17
Tilt Sensor
17
Electricity
17
If the Platform Is Not to be Used for a Long Time
18
Preparing the Platform
18
Protecting the Engine (Diesel Platform)
18
Battery Charging (Electric Platform)
18
Disposing of the Platform
19
Recycling of Materials
19
Environmental Protection
19
Used Batteries
19
Description
21
Stickers
26
Ground Safety Instructions
28
Black Arrow
28
Basket Safety Instructions
28
White Arrow
28
Wheel Load
29
Hand Crushing Hazard
29
Danger Keep Away
29
Danger of Crushing
29
Rotating Element Hazard
30
Hot Element Hazard
30
Washing Instruction
30
Harness Attachment Point
31
Backup Pump
31
Emergency Control Procedure
31
Antifreeze
32
Hydraulic Oil
32
Diesel
32
Lashing Point
32
Battery Housing
33
Power Fuse
33
Platform Key Location
33
Reset Button
33
Identification of the Platform
34
Platform Manufacturer's Plate
34
Engine
34
Hydrostatic Pump
35
Front Axle
35
Rear Axle
35
Speeds and Movements
36
Load Specifications
36
Characteristics
36
Dimensions and Diagram
40
Safety Components
42
Guardrail
42
Harness Attachment Points
42
Turntable Locking Pin
43
Lock the Turntable
43
Unlock the Turntable
43
Control Panel and Safety Devices at Ground Level
44
Table of Contents
45
Control Panel and Safety Devices in the Basket
46
Emergency Stop Button
48
Ignition Switch
48
Engine Starter Button
48
Navigation Screen Interface Keys
51
Interface Screen
52
Backup Pump Button
52
Horn
52
Orange Rotating Beacon Light
53
Blue Flashing Light (Option: "Safemansystem")
53
LEVELLING SENSOR (First Version)
53
LEVELLING SENSOR (Second Version)
53
- Emergency Stop Button
  54
- Engine Starter Button
  54
- Pedal Switch
  54
- Preheat Indicator Lamp
  54
- Basket Rotation Switch
  55
- Horn Button
  55
- Jib Switch
  55
- Basket Tilt Switch
  56
- Main Arm and Turntable Control Handle
  56
- Driving/Steering Control Handle
  57
- Secondary Arm and Telescope Control Handle
  57
- Driving Speed Selection Switch
  58
- Steering Mode Selection Switch
  58
- Differential Locking Button
  59
- Wheel Alignment Indicator Lights
  59
- Tilting/Oscillation Alarm Light
  60
- Overload Alarm Light
  61
- Use on Slope Button
  61
- Fault Alarm Indicator Light
  62
- Low Fuel Level Alarm Light
  62
- Backup Pump Button
  63
- Generator Button (Option: Generator)
  64
- Pressure Sensitive Bar (Option: "Safemansystem")
  64
- Reset Button (Option: "Safemansystem")
  64
- Audible Alarm
  65
  - The Audible Alarm Sounds
    65
  - Engine Start Page
    66
  - Preheat Page
    66
  - Screen Display - Description of Pages
    66
  - Start-Up Page
    66
  - Editing a Sub-Menu
    67
  - Menu Page
    67
  - Fault Page
    68
  - Maintenance Fault
    68
  - Work Page
    68
  - Displayable Fault
    69
  - Fault Requiring Special Management
    70
  - Fault to be Acknowledged
    71
  - Sub-Menu Definitions
    72
  - Transport Position
    80
  - Transport/Working Position
    80
  - Working Position
    80
  - Operation from the Ground Level Control Panel
    81
  - Start the Engine
    81
  - Switch the Platform on
    81
  - Turn the Platform off
    81
  - Drive and Steer
    82
  - Operation from the Basket Control Panel
    82
  - Position the Basket
    82
  - Switch off the Engine
    82
  - Controls Locked
    83
  - Loading the Platform Onto the Flatbed
    84
  - Loading/Unloading the Platform
    84
  - Transporting the Platform
    84
  - Unloading the Platform from the Flatbed
    84
  - Configure the Platform for Transport
    85
  - Folded Position
    85
  - Anchoring the Access Platform
    86
  - If the Engine Has Been Started
    87
  - If There Is a Breakdown - Emergency Controls from the Basket
    87
  - Rescue Procedure
    87
  - Should the User Feel Ill - Priority Controls
    87
  - If There Is an Accident or Breakdown - Emergency Controls
    88
  - Extend the Telescope
    89
  - Lower the Secondary Arm
    89
  - Raise the Secondary Arm
    89
  - Retract the Telescope
    89
  - Lower the Jib
    90
  - Raise the Jib
    90
  - Turn the Turntable to the Left
    90
  - Turn the Turntable to the Right
    90
  - Generator
    92
  - Options
    92
  - The Engine Must be Started to Activate the Generator
    92
  - The Generator Has a Circuit Breaker for Resetting It
    92
  - Operation Description
    93
  - Secondary Protection System "Safemansystem"
    93
  - Original Manitou Spare Parts and Equipment
    97
  - Daily and Monthly Maintenance
    98
  - Occasional Maintenance and Operation
    98
  - Periodic Maintenance
    98
  - Platform Maintenance
    98
  - Compulsory Service after First 500 Hours or 6 Months
    99
  - Mandatory Service
    99
  - Maintenance Schedule
    100
  - Periodic Service
    100
  - 250H - Periodic Maintenance - Every 250 Hours of Service or 6 Months
    101
  - 500H - Periodic Maintenance - Every 500 Hours of Service or 1 Year
    101
  - 1000H - Periodic Service - Every 1,000 Hours of Service or 2 Years
    102
  - 2000H - Periodic Service - Every 2,000 Hours of Service or 4 Years
    102
  - Occasional Maintenance
    102
  - Filtering Elements and Belts
    103
  - Diagnostic Analysis of Oils
    104
  - Hydraulics
    104
  - Lubricants and Fuel
    104
  - Recommendation
    104
  - Lifting Structure
    105
  - Packaging
    105
  - 10H - Daily Maintenance or Every 10 Hours of Service
    106
- Battery Voltage
  106
- Fuel Level
  106
- General Inspection
  106
- Coolant Level
  107
- Engine Oil Level
  107
- Alternator/Fan Belt
  108
- Hydraulic Oil Level
  108
  - Control Panel in the Basket
    109
  - Ground Level Control Panel
    109
- Platform Controls
  109
  - Starting the Engine and Emergency Stop
    109
  - Overload Alarm
    110
  - Slope Alarm
    113
- Secondary Protection System "Safemansystem" (OPTION)
  114
- 50H - Monthly Maintenance or Every 50 Hours of Service
  116
- Also Perform the Daily Maintenance
  116
- Injection Pipes, Fuel Hoses and the Hose Clamps
  116
- Reduction Gearbox Impermeability
  116
- Impermeability of the Front and Rear Axle Differentials
  117
- Impermeability of the Front and Rear Gear Reducers
  117
- Coolant, Air and Oil Radiators
  118
- Generator (OPTION)
  118
- Dry Air Filter Cartridge
  119
- Front and Rear Axles
  120
- Maintenance Warning
  121
- Reset
  121
- From Machine No. 949267
  121
- Wheel Nut Tightening
  122
- Tightening of the Fixing Screws for the Oscillating Cylinders (OPTION)
  122
- Tightening of the Fixing Screws for the Axles
  123
- Locking of the Front Axle Oscillating Cylinders (OPTION)
  124
- Braking
  125
- Checking the Brakes on a Slope
  125
- Stopping Distance on Level Ground
  125
- Turntable Rotation Motor Oil Level
  126
- Emergency Controls
  127
- Fuel Filter Cartridge
  127
- Shafts, Hubs and Cylinder Rings
  128
- Telescope
  129
- Crown Gear
  129
- Basket Fixing Screw Tightening
  130
- Tightening of the Fixing Screws on the Basket Rotation Cylinder
  130
- Telescope Setting
  131
- Tightening of the Fixing Screws for the Crown Gear
  132
- Tightening of the Fixing Screws on the Turntable Rotation Motor
  133
- Counterweight Fixing Screw Tightening
  134
- Hydraulic Hoses
  134
- Fuel Pre-Filter
  135
- Engine Oil
  137
- Engine Oil Filter
  137
- Turntable Rotation Motor Oil
  139
- Fill the Turntable Rotation Motor
  139
- Change the Oil
  139
- Hydraulic Pressure Filter Cartridge
  140
- Hydrostatic Transmission Filter Cartridge
  140
- Fuel Tank
  142
- Dry Air Filter Safety Cartridge
  142
- Coolant
  143
- Reduction Gearbox Oil
  143
- Front and Rear Axle Differential Oil
  144
- Front and Rear Wheel Reduction Gear Oil
  145
- Filling Filter and Suction Strainer
  146
- Wheels
  150
- The Fuel Supply Circuit
  151
- Bleed the Fuel Filter
  151
- Bleed the Injection Pump
  151
- Fuses/Relays
  152
- Fuse Holder
  152
- Main Fuse Box
  152
- Brc Connection Box and Ground Control Panel Fuses/Relays
  153
- Brc Connection Box Fuses/Relays
  154
- Swivelling Engine Plate
  156
- Freewheel and Winch
  157
- Put the Brakes Back into Action
  158

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Manitou 200 ATJ Operator's Manual

Manitou 200 ATJ Operator's Manual (138 pages)

Brand: Manitou | Category: Boom Lifts | Size: 8 MB

Table of Contents

- Operating1 - Operating and Safety Instructions Instructions

6
- Table of Contents
  6
- Genuine Spare Parts
  
  7
- Instructions to the Company Manager
  
  8
- Instructions for the Operator
  
  10
  - Preamble
    10
  - General Instructions
    10
    
    A - Operator's Manual
    10
    
    B - Authorization for Use in France
    10
    
    (Or See Current Legislation in Other Countries)
    10
    
    C - Maintenance
    11
    
    D - Modifying the Platform
    11
    
    E - Platformaxles
    11
  - Driving Instructions
    12
    
    A - before Starting the Platform
    12
    
    B - Driver's Operating Instructions
    12
    
    C - Environment
    12
    
    D - Visibility
    13
    
    E - Starting the Platform
    14
    
    F - Driving the Platform
    15
    
    G - Stopping the Platform
    16
  - Instructions for Welding and Blow Torch Work on the External Structure
    17
    
    A - with Electrical Welding Equipment
    17
    
    B - with a Blow Torch
    17
- Platform Maintenance Instructions
  
  18
  - General Instructions
    18
  - Maintenance
    18
  - Lubricant and Fuel Levels
    18
  - Level of Electrolyte in the Battery
    18
  - Hydraulic
    18
  - Electricity
    19
  - Welding on the Access Platform
    19
  - Washing the Platform
    19
- If the Platform Is Not to be Used for a Long Time
  
  20
  - Introduction
    20
  - Preparing the Platform
    20
  - Protecting the I.C. Engine
    20
  - Charging the Batteries
    21
  - Protecting the Platform
    21
  - Bringing the Platform Back into Service
    21
Table of Contents

31
- Platformidentification
  
  36
  - Characteristics
    36
  - Dimensions 200 Atj
    40
  - Platform Operation
    42
- Controlinstrumentation
  
  44
  - Round Backup and Maintenance Station
    44
- Groundbackupandmaintenancestation
  
  56
  - Basket Command and Control Station
    56
  - Use of the Platform
    80
  - Rescue Procedure
    86

Manitou 200 ATJ Instruction Sheet

Manitou 200 ATJ Instruction Sheet (2 pages)

Brand: Manitou | Category: Forklifts | Size: 1 MB

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