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probst UNIMOBIL UM 5274.0015 Operating Instructions Manual

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UNIMOBIL UM Laying Dolly
UM Basic Version
1
4272.0235
V1
Operating Instructions
Translation of original operating instructions
UNIMOBIL UM Laying Dolly
UM Basic Version
5274.0015
4274.0011
4274.0012
4274.0014
4274.0017
Order-Number
4272.0235

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  • Page 1 UNIMOBIL UM Laying Dolly UM Basic Version 4272.0235 Operating Instructions Translation of original operating instructions UNIMOBIL UM Laying Dolly UM Basic Version 5274.0015 4274.0011 4274.0012 4274.0014 4274.0017 Order-Number 4272.0235...
  • Page 2 Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der EU / EFTA senden wir Ihnen diese kostenlos nach.

  • Page 3: Table Of Contents

    Working sequence ..............................38 Maintenance and care ............................40 Maintenance ................................40 Suction Plates and Sealing Lips ..........................41 Repairs ..................................41 Safety procedures ..............................41 Hints to the identification plate .......................... 42 Hints to the renting/leasing of PROBST devices ....................42...

  • Page 4: Ec - Declaration Of Conformity

    3 / 42 EC - Declaration of Conformity DESCRIPTION: UNIMOBIL UM Laying Dolly UM Basic Version Manufacturer: Probst GmbH Gottlieb-Daimler-Straße 6 D-71729 Erdmannhausen info@probst-handling.de www.probst-handling.de Complies with the following provisions applying to it EC-machinery directive 2006/42/EC Based on the following harmonized standards (in excerpts): DIN EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010).
  • Page 5 1.1 0 /02 Konformität serklärung/5 ne u_A nga be n zum Unt erzeichner + Dokubev ollmächtigter @ 0\mod55_2. doc @ 5341 @ Authorized person for EC-dokumentation: Name: J. Holderied Address: Probst GmbH; Gottlieb-Daimler-Str. 6; D-71729 Erdmannhausen Signature: Erdmannhausen, 20.06.2018................

  • Page 6: General

    (than 150 kg) are used. ● the Probst equipment VZ I (with a carrying capacity of 100 kg) is used, then is the maximum carrying capacity of the UNIMOBIL UM Laying Dolly only 100 kg.
  • Page 7 The use of this device is only permitted in proximity to the ground. The Load must not be lifted above 1,8 m (70,8 inch)! Only suction plates of the manufacturer PROBST shall be used!!!  Some suction plates which can be mounted to the device will reduce its carrying capacity.

  • Page 8: Survey And Construction

    20/06/18 General 7 / 42 Survey and construction Basic version Boom (telescopic adjustable) Handle (telescopical adjustable) Hand lever (for lifting the boom) Steering roller with locking brake...

  • Page 9: Technical Data And Version/Module Description

    20/06/18 General 8 / 42 Technical data and version/module description 3.1.1 Basic version...

  • Page 10: Load Pick-Up Modules

    20/06/18 General 9 / 42 3.1.2 Load pick-up modules...
  • Page 11 20/06/18 General 10 / 42...
  • Page 12 20/06/18 General 11 / 42...
  • Page 13 20/06/18 General 12 / 42...
  • Page 14 20/06/18 General 13 / 42...

  • Page 15: Safety

    20/06/18 Safety 14 / 42 Safety Safety symbols Danger to life! Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result. Danger Hazardous situation! Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property can result.

  • Page 16: Definition Skilled Worker / Specialist

    20/06/18 Safety 15 / 42 Definition skilled worker / specialist Only skilled workers or specialists is it allowed to carry out the installation,- maintenance, - and repair work on these device! ● Skilled workers or specialists must have for the following points (if it for mechanic applies for these device), the necessary professional knowledge.

  • Page 17: Function Control

    20/06/18 Safety 16 / 42 Function Control 4.7.1 General ● ● Before using the device check the functions and the If there are any cracks, splits or damaged parts on working condition. any parts of the device, immediately stop using it. ●...

  • Page 18: Unauthorized Transportations

    20/06/18 Safety 17 / 42 4.8.2 Unauthorized transportations All unauthorized transportations with the device are not allowed! Prohibition ● Transportation of people and animals. ● Transportation of other loads and material than described in this manual. ● Transportation of non rectangular goods, because they could fall down (with the VZ I). 4.8.3 Unauthorized alterations All unauthorized alterations of the device and the use of any self-made additional equipment could cause danger and are therefore forbidden!!

  • Page 19: Installation And Operation

    20/06/18 Installation and Operation 18 / 42 Installation and Operation Adjustments General The distance between the rubber tyres is adjustable. Open Adjust the distance of the rubber tyres and retorque both ring and remove both rings bolts (see  ). bolts again.
  • Page 20 20/06/18 Installation and Operation 19 / 42 The length of the boom is telescopically adjustable. Adjust the length of the boom. Pull spring bolt a little out - then turn and release it. To lock the boom, pull the spring bolt a little out, turn and release it until it lock in position.

  • Page 21: Operation General

    Installation and Operation 20/06/18 20 / 42 Operation General WORKING PRINCIPLE: The boom is lifted through a gas spring with integrated brake and is controlled by a lever on the operating handle. This way stone can be picked up from a pallet of approximately 900 mm height. By pressing the lever again the load is lowered gently into place.

  • Page 22: Installation Um-Vz I

    Installation and Operation 20/06/18 21 / 42 Installation UM-VZ I Fig. 1 Mount VZI at the “holder for VZ I/VPH” Secure the parts with half ring bolt and spring bolt (see also Fig. 4 and 5). Fig. 3 Fig. 2...
  • Page 23 20/06/18 Installation and Operation 22 / 42 Fig. 5 Fig. 4 (for more details see operating instruction VZ I)

  • Page 24: Installation Um- Vph

    20/06/18 Installation and Operation 23 / 42 Installation UM- VPH Fig. 1 Mount the „holder for the VPH“ at the UM. Fasten the ring screws of the holder. Fig. 3 Fig. 2...
  • Page 25 Installation and Operation 20/06/18 24 / 42 Put the VPH on the holder. Therefore loosen the two butterfly Fix the vacuum suction hose at the VPH with an gripper clamp nuts, remove the cover and connect the gripper clamp at the (see Fig.5).
  • Page 26 Installation and Operation 20/06/18 25 / 42 Remove the VZ I from the “holder for VZI/VPH”. Fig. 10 Fig. 11 Mount the allowable suction plate (see chapter “Technical Fasten the suction plate at the “holder for VZI/VPH”. Data”) for the VPH at the “holder for VZI/VPH”. Fig.
  • Page 27 20/06/18 Installation and Operation 26 / 42 Connect the vacuum suction hose with the suction plate (see Fig. 14 and 15). Fig. 15 Fig. 14 Start the VPH (for more details see operating instruction VPH). Observe the vacuum gauge during the lifting procedure! Fig.

  • Page 28: Installation Um- Sm

    Installation and Operation 20/06/18 27 / 42 Installation UM- SM Fig. 1 Mount the “hand slide valve” for the SM (with two ring screws) at the UM. (see Fig. 2 and 3) ATTENTION: When connecting the suction hose, observe the direction of arrow on the hand slide valve (Fig.
  • Page 29 20/06/18 Installation and Operation 28 / 42 Install the suction hose at the SM. Mount the SM at the UM. Fig. 4 Fig. 5 Position the SM in the middle of the guide bar and fasten the Install the vacuum suction hose at the hand slide valve. two ring screws at the SM.
  • Page 30 Installation and Operation 20/06/18 29 / 42 Mount the “holder for SM/VS” at the boom of the UM. Mount the rack frame for the suction plate at the “holder for SM/VS”.(see Fig. 11 – 13) Fig. 10 Fig. 11 Rack frame Fig.
  • Page 31 Installation and Operation 20/06/18 30 / 42 Mount the allowable suction plate (see chapter “Technical Secure the suction plate with the two ring screws at the Data”) for the SM at the rack frame for suction plate support. Attention: this suction plate has 200 kg, but the real carrying capacity for UM-SM is only 150 kg!!! Fig.
  • Page 32 Installation and Operation 20/06/18 31 / 42 Start the SM (for more details see operating instruction of the SM). Fig. 19 Fig. 18 Move the “hand slide valve” on “SUCK” Move the “hand slide valve” on “” Fig. 20 Fig. 21 Observe the vacuum gauge and the control lamps during the lifting procedure! Fig.

  • Page 33: Installation Um- Vs-Speedy

    20/06/18 Installation and Operation 32 / 42 Installation UM- VS-SPEEDY Fig. 1 Mount the allowable suction plate (see chapter “Technical Insert the “rail for VS-S”. Data”) for the UM-VS-S at the “holder for SM/VS” Fig. 2 Fig. 3...
  • Page 34 Installation and Operation 20/06/18 33 / 42 Position the rail in the middle of the guide bar. Insert the device VS-S at the UM Fig. 4 Fig. 5 Fasten the VS-S with two ring screws at “rail for VS-S”. Fig. 7 Fig.
  • Page 35 Installation and Operation 20/06/18 34 / 42 Install the vacuum hose with the vacuum hose clamp () coming from the suction plate. Fig. 8 Fig. 9 Install the vacuum hose at the air-release valve () Secure the power cable with a Velcro strip at the handle and at the frame of the UM.
  • Page 36 20/06/18 Installation and Operation 35 / 42 Start the VS-S (for more details see operating instruction of the VS-S) Fig. 12 Fig. 13 Observe the vacuum gauge during the lifting procedure! Fig. 14 Fig. 15...
  • Page 37 20/06/18 Installation and Operation 36 / 42 When working with the UM-VS-S on uneven area, the side support/swingable handles of the VS-S can be dismounted for a better handling with the UM-VS-S. (Fig. 16 (and also e.g. 12 or 13) shows the UM-VS-S with Open the air-release valve for release the load (see Fig.

  • Page 38: Um - Vs-S (Speedy) With Integrated Honda Generator Se

    20/06/18 Installation and Operation 37 / 42 5.6.1 UM - VS-S (SPEEDY) with integrated Honda generator SE...

  • Page 39: Operation

    20/06/18 Operation 38 / 42 Operation Working sequence...
  • Page 40 20/06/18 Operation 39 / 42...

  • Page 41: Maintenance And Care

    20/06/18 Maintenance and care 40 / 42 Maintenance and care Maintenance To ensure the correct function, safety and service life of the device the following points must be executed in the maintenance interval. Used only original spare parts, otherwise the warranty expires. All operations may only be made in unpressurised, electro less and closed state of the device! MECHNICAL Service interval...

  • Page 42: Suction Plates And Sealing Lips

    20/06/18 Maintenance and care 41 / 42 Suction Plates and Sealing Lips Clean the sealing lips with compressed air and/or water jet once per week to remove any objects and dirt such as sand, stone particles, dust etc. Clean slot in the sealing lip with a cloth and / or blow out with compressed air. Damaged or worn sealing lips (cracks, holes, deformation) must be replaced immediately.

  • Page 43: Hints To The Identification Plate

    Example: Hints to the renting/leasing of PROBST devices With every renting/leasing of PROBST devices the original operating instructions must be included unconditionally (in deviation of the users country's language, the respective translations of the original operating instructions must be delivered additionally)!
  • Page 44 4. Release the lock nut 5. Rotate the end stop screw , so that the operating lever is not loose anymore. 6. Tighten the lock nut 1 / 1 Probst GmbH Telefon +49 7144 3309-0 www.probst-handling.com Gottlieb-Daimler-Straße 6 +49 7144 3309-50 info@probst-handling.com...
  • Page 45 Uni Mobil UM-VPH 42740014 Auszug Handgriff handle range ca. 1996 Spurweite wheel gauge 626 - 911 42700010 42710001 Tragfähigkeit: 150 [kg] Carrying Capacity: 150 [kg] / (330 [lbs.]) Laying dolly UNI MOBIL UM-VPH Allgemeintoleranzen nach DIN ISO 2768c Oberflächen nach DIN ISO 1302 allgemeiner Biegehalbmesser = Blechstärke Bei Änderungen Rücksprache mit TB ! Maßstab:...
  • Page 46 Auszug Handgriff handle range ca. 267 Spurweite ca. 1988 wheel gauge 626 - 911 Greifbereich / gripping range 500-1045 Tragfähigkeit: 100 [kg] Carrying Capacity: 100 [kg] / (220 [lbs.]) UNIMOBIL UM-VZ1 Laying dolly - complete version Bei Änderungen Rücksprache TB ! Gewicht: 46 kg Schutzvermerk nach DIN 34 beachten!
  • Page 47 42740014 Option VPH 42710001/ option VPH 42710001 Auszug Handgriff handle range ca. 1996 Spurweite wheel gauge 626 - 911 Option Saugplatte / option suction plate Tragfähigkeit: 150 [kg] Carrying Capacity: 150 [kg] / (330 [lbs.]) UNIMOBIL UM-VPH Laying dolly - basic version Allgemeintoleranzen nach DIN ISO 2768c Oberflächen nach DIN ISO 1302 allgemeiner Biegehalbmesser = Blechstärke...
  • Page 48 42740011 Auszug Handgriff handle range ca. 267 Spurweite wheel gauge 626 - 911 ca. 1988 OptionSaugplatte Option VACUUM-STEINMAGNET option suction plate option VACUUM-STONEMAGNET Tragfähigkeit: 150 [kg] Carrying Capacity: 150 [kg] / (330 [lbs.]) UNIMOBIL UM-SM Laying dolly - basic version Bei Änderungen Rücksprache TB ! Gewicht: 99 kg...
  • Page 49 ca. 2207 ca. 352 Auszug Handgriff 42740012 handle range ca. 312 Spurweite ca. 2142 wheel gauge 626 - 911 Option Saugplatte / option suction plate Option Stromerzeuger / Option SPEEDY VS-140 / option generator option SPEEDY VS-140 Tragfähigkeit: 150 [kg] Carrying Capacity: 150 [kg] / (330 [lbs.]) UNIMOBIL UM-VS-S/SE Laying dolly - basic version Bei Änderungen Rücksprache TB !
  • Page 50 42720225 siehe separate Liste see separate list 42720226 siehe separate Liste see separate list 42720235 siehe separate Liste see separate list 42720373 siehe separate Liste see separate list 21060014 42720400 siehe separate Liste see separate list © all rights reserved conform to ISO 16016 Datum Name Benennung...
  • Page 51 20100017 42720322 33100159 42720211 20000072 20400006 © all rights reserved conform to ISO 16016 20540001 Datum Name Benennung Drehaufhängung SM+Speedy VS zu UM Erst. 14.9.2012 Ralf.Northe 30320060 Gepr. 31.5.2016 R.Northe Artikelnummer/Zeichnungsnummer Blatt E42720225 Zust. Urspr. Ers. f. Ers. d.
  • Page 52 21060014 21060014 21060014 21050192 20000003 20400001 21600005 25200028 42720220 20100014 21050192 42720220 © all rights reserved conform to ISO 16016 Datum Name Benennung Adapter Saugplatte Speedy VS zu UM Erst. 14.9.2012 Ralf.Northe Gepr. 24.7.2019 R.Seidel Artikelnummer/Zeichnungsnummer Blatt E42720226 Zust. Urspr. Ers.
  • Page 53 24100219 42720210 20080002 20000155 20400002 21050090 20190015 20100018 21850010 42720264 siehe separate Liste see separate list 20100015 21850010 21820013 © all rights reserved conform to ISO 16016 Datum Name Benennung Grundmodul UM Erst. 14.2.2017 I.Krasnikov Gepr. 27.2.2017 R.Northe Artikelnummer/Zeichnungsnummer Blatt E42720235 20000009 Zust.
  • Page 54 20900001 33100129 33100129 20540024 20100005 21730016 20530015 20400035 42720207 20020130 42720212 33100128 20000062 21730007 20100005 20080005 42720332 20020130 siehe separate Liste see separate list 20080005 42720207 20000020 42720208 20530015 21070106 21600002 20400035 21600002 42720213 21100058 © all rights reserved conform to ISO 16016 Datum Name Benennung...
  • Page 55 20100005 20000020 42720319 © all rights reserved conform to ISO 16016 Datum Name Benennung Hubadapter zu UM UNI MOBIL Erst. 24.7.2019 R.Seidel kpl. Baugruppe nachrüstbar Gepr. 24.7.2019 R.Seidel Artikelnummer/Zeichnungsnummer Blatt E42720332 Zust. Urspr. Ers. f. Ers. d.
  • Page 56 42710036 21000157 20100003 42710058 42710147 © all rights reserved conform to ISO 16016 Datum Name Benennung 20440014 Bowdenzug 1,5m kpl. mit Erst. 27.2.2017 I.Krasnikov Handgriff zur Nachrüstung Gepr. 27.2.2017 I.Krasnikov an UNIMOBIL-UM-VS-140/200 Artikelnummer/Zeichnungsnummer Blatt E42720373 Zust. Urspr. Ers. f. Ers. d.
  • Page 57 20040021 20100014 20400001 20190015 33010043 42420021 20000127 20100022 20450004 20080002 33701261 36360038 20000017 © all rights reserved conform to ISO 16016 20020138 Datum Name Benennung Halterung Speedy VS zu UM Erst. 12.9.2018 R.Northe Gepr. 23.7.2019 R.Seidel Artikelnummer/Zeichnungsnummer Blatt 20190003 E42720400 Zust.
  • Page 58 24100219 42720210 20000155 20080002 21850010 20400002 20100018 21050090 20190015 42720264 siehe separate Liste see separate list 21850010 20100015 21820013 © all rights reserved conform to ISO 16016 20000009 Datum Name Benennung Grundmodul UM Erst. 14.2.2017 I.Krasnikov Gepr. 27.2.2017 R.Northe Artikelnummer/Zeichnungsnummer Blatt E42720235 Zust.
  • Page 59 42720219 siehe separate Liste see separate list 20000127 53100331 20400001 siehe separate Liste see separate list 20000155 21050090 20100018 20190014 42720210 42720264 siehe separate Liste Bei Änderungen Rücksprache TB ! see separate list Gewicht: 46 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! 21850010 20000009...
  • Page 60 21600005 20000050 42720255 33100154 33100155 33100155 33100154 42720255 42720254 42720218 42720253 30300227 30300227 20540018 20540018 Bei Änderungen Rücksprache TB ! Gewicht: 3,9 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! Benennung Datum Name Gelenkaufnahme VPH / VZ1 zu UM Erst.
  • Page 61 43100814 20540018 43100035 30320001 43100034 41000067 33501204 20040030 Bei Änderungungen Rücksprache TB ! Gewicht: 5,1 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! Benennung Datum Name Versetzzange VZ zu Uni Mobil UM Erst. 16.3.2009 Ralf.Northe Gepr. Blatt Artikelnummer/Zeichnungsnummer E53100331 Kunde:...
  • Page 62 42720219 42720267 Option; siehe Auftrag 20000155 optional; see contract list 20000127 42710001 Option; siehe Auftrag 42720217 42720266 optional; see contract list Option; siehe Auftrag optional; see contract list 21050090 20190014 42720210 21850010 Option; siehe Auftrag optional; see contract list 42720264 Option;...
  • Page 63 20000090 20000127 Option; siehe Auftrag 20400001 option; see contract list 20100018 21050090 20190014 42720215 siehe separate Liste see separate list 42720225 siehe separate Liste see separate list 20000009 42720214 20100015 siehe separate Liste see separate list 21820013 42720264 siehe separate Liste see separate list Option;...
  • Page 64 42720126 20080016 20440005 20540021 20080002 20000004 42720109 20100014 42720145 20540021 © all rights reserved conform to ISO 16016 42720111 Datum Name Benennung Aufnahme für Saugplatte Erst. 17.9.2012 Ralf.Northe Gepr. zu UM 27.2.2017 I.Krasnikov Artikelnummer/Zeichnungsnummer Blatt E42720214 Zust. Urspr. Ers. f. Ers.
  • Page 65 20080002 23070007 siehe separate Liste 20080002 see separate list 33020062 25290003 25290003 42720027 42720027 Bei Änderungen Rücksprache TB ! Gewicht: 0,7 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! Benennung Datum Name Anbausatz SM zu UM Erst. 17.9.2012 Ralf.Northe Gepr.
  • Page 66 42720226 siehe separate Liste see separate list 42720225 siehe separate Liste see separate list 20100018 42720226 Option; siehe Auftrag optional; see order list 20000155 21000234 21850010 42720210 Option; siehe Auftrag optional; see order list 42720237 siehe separate Liste see separate list 42720264 20000009 Bei Änderungen Rücksprache TB !
  • Page 67 42720211 20400006 20540001 30320060 20000278 42720213 20100016 33100159 Bei Änderungen Rücksprache TB ! Gewicht: 1,5 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! Benennung Datum Name Drehaufhängung SM+Speedy VS zu UM Erst. 14.9.2012 Ralf.Northe Gepr. Blatt Artikelnummer/Zeichnungsnummer E42720225 Kunde: Urspr.
  • Page 68 21060014 21060014 21060014 25200017 21050005 21600005 20000003 20400001 21050005 20100014 Bei Änderungen Rücksprache TB ! Gewicht: 3,4 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! Benennung Datum Name Adapter Saugplatte Speedy VS zu UM Erst. 14.9.2012 Ralf.Northe Gepr.
  • Page 69 42720209 20900001 21070106 21070106 20020130 20080005 20080005 20540024 20530015 20020130 20100005 33100129 21100058 42720212 33100129 20000062 42720207 21600002 42720207 21730016 20100005 42720213 21730007 20400035 20000020 20530015 © all rights reserved conform to ISO 16016 Datum Name Benennung Grundgerät Fahrwagen Erst. 13.9.2012 Ralf.Northe Gepr.
  • Page 70 20190015 20040021 42720245 33010043 42420021 20000127 42720246 42720244 20080002 42720241 42720247 20080016 42720248 © all rights reserved conform to ISO 16016 Datum Name Benennung Halterung Speedy VS zu UM Erst. 14.9.2012 Ralf.Northe 20190010 Gepr. 22.5.2018 R.Northe Artikelnummer/Zeichnungsnummer Blatt E42720237 Zust. Urspr.
  • Page 71 20100014 33100160 42720239 33100160 20100014 33503122 20020051 20020051 © all rights reserved conform to ISO 16016 Datum Name Benennung Pendelaufhängung zu UM Erst. 12.10.2012 Ralf.Northe für Honda-Stromerzeuger Gepr. 22.5.2018 R.Northe ohne Netzkabelverlängerung Artikelnummer/Zeichnungsnummer Blatt E42720238 Zust. Urspr. Ers. f. Ers. d.
  • Page 72 42720241 33100160 42720239 33100160 42720241 33503122 20020051 20020051 24100284 © all rights reserved conform to ISO 16016 Datum Name Benennung Pendelaufhängung zu UM Erst. 15.5.2013 Ralf.Northe für Honda-Stromerzeuger Gepr. 22.5.2018 R.Northe mit Netzkabelverlängerung Artikelnummer/Zeichnungsnummer Blatt E42720290 Zust. Urspr. Ers. f. Ers.
  • Page 73 42710036 21000157 20100003 42710058 42710147 20440014 © all rights reserved conform to ISO 16016 Datum Name Benennung Bowdenzug 1,5m kpl. mit Erst. 27.2.2017 I.Krasnikov Handgriff zur Nachrüstung Gepr. 27.2.2017 I.Krasnikov an UNIMOBIL-UM-VS-140/200 Artikelnummer/Zeichnungsnummer Blatt E42720373 Zust. Urspr. Ers. f. Ers. d.
  • Page 74 After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.de / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

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