KSB AMTRONIC R1300 User Instructions
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KSB AMTRONIC R1300 User Instructions

Remote indication and control box for pneumatic actuators
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User instructions
42813895
AMTRONIC R1300
Ref. 8514.8371/8- EN
Remote indication and control box
for pneumatic actuators
AMTRONIC R1300 can be fitted directly on all the range ACTAIR/DYNACTAIR pneumatic actuators, and for any type of VDI / VDE
pneumatic actuator by external pipe.

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Summary of Contents for KSB AMTRONIC R1300

  • Page 1 42813895 AMTRONIC R1300 Ref. 8514.8371/8- EN Remote indication and control box for pneumatic actuators AMTRONIC R1300 can be fitted directly on all the range ACTAIR/DYNACTAIR pneumatic actuators, and for any type of VDI / VDE pneumatic actuator by external pipe.
  • Page 2 AMTRONIC R1300...
  • Page 3 AMTRONIC R1300 Utem Designation Materials Cover Polycarbonate SM60/0 160.1 Distributor cover Polycarbonate SM60/0 163.1 Bonnet Polycarbonate SM60/0 191.2 Bonnet Nickel plate brass 198.1 Connection plate 210.1 Shaft Polycarbonate SM60/0 314.1 Friction washer Stainless steel 304L 410.1 Profile joint NBR 70 410.2...
  • Page 4 AMTRONIC R1300 Installation and commissioning of the electropneumatic actuators must be carried out in accordance with instrumentation professional standards, and in particular: Piping: When commissioning a new or modified installation, the piping must be blown through before connecting the actuator in order to clear the circuit...

  • Page 5: Table Of Contents

    AMTRONIC R1300 Content Page I - Introduction I- 1 General I- 2 Technical characteristics II - Assembly on pneumatic actuator II - 1 ACTAIR 3 to 200, ACTAIR NG 2 to 160, DYNACTAIR 1.5 to 100 and DYNACTAIR NG 1 to 80 7 II - 2 ACTAIR NG 240 to 700 and DYNACTAIR NG 120 to 350 II - 3 ACTAIR 400 to 1600 and DYNACTAIR 200 to 800 and other ¼...

  • Page 6: I - Introduction

    AMTRONIC R1300 I - Introduction I - - 1 General The AMTRONIC is especially suited to any ¼ turn VDI/VDE 3845 pneumatic actuator in particular the ACTAIR 3 to 200 series and DYNACTAIR 1.5 to 100 thanks to direct pneumatic distribution (without piping).

  • Page 7: Assembly On Pneumatic Actuator

    AMTRONIC R1300 II - Assembly on pneumatic actuator II - 1 ACTAIR 3 to 200, ACTAIR NG 2 to 160, DYNACTAIR 1.5 to 100 and DYNACTAIR 1 to 80 Adaptation kit for Actair NG and Dynactair NG Check that the actuator has both plugs (item 1) on the external supply holes.

  • Page 8: Actair Ng 240 To 700 And Dynactair Ng 120 To 350

    AMTRONIC R1300 II – 2 ACTAIR NG 240 to 700 and DYNACTAIR NG 120 to 350 Adaptation kit for Actair NG and Dynactair NG Position the adaptations elements for Actair NG and Dynactair NG Fix the adapter kit plate to the actuator interface with 4 M5 screws Separate the unit (item 9) from the base (item 4) by unscrewing the 6 screws (item 10) (TORX T20 screwdriver).

  • Page 9: Actair 400 To 1600 And Dynactair 200 To 800 And Other ¼ Turn Actuators

    AMTRONIC R1300 II - 3 ACTAIR 400 to 1600 and DYNACTAIR 200 to 800 and other ¼ turn actuators These instructions only relate to pneumatic ¼ turn actuators whose flange complies with VDI/VDE 3845 with the following dimensions: A = 80 mm; B = 20 mm (actuator shaft height).

  • Page 10: Linear Actuators

    AMTRONIC R1300 II - 4 Linear actuators 8 - 9 1’ 13 - 14 28 - 27 15 – 15’ 16 - 17 22 - 23...
  • Page 11 AMTRONIC R1300 These instructions only relate to linear pneumatic actuators which comply with VDI/VDE 3847 with rod-shaped pillars: For the other actuator types, please contact us. A – Check that the base (item 1) supplied with the unit is intended for this type of actuator.

  • Page 12: Assembling The Amtronic/Actuator Assembly On The Valve

    AMTRONIC R1300 III - Assembling the AMTRONIC R1300/Actuator assembly on the valve Use of an angle sensor with no mechanical stops makes it easier to assemble the positioner on the valve. You must carry out a complete opening/closing cycle to the actuator mechanical stops to ensure that the angle sensor is in the correct position.
  • Page 13 AMTRONIC R1300 - Distributor monostable Safety position on loss of current Actuator Plate A Plate B ACTAIR 3 to 200 (End-stops on closing) Closing Opening ACTAIR NG 2 to 160 (End-stops on closing Closing Closing ACTAIR 3 to 200 (End-stops on opening)

  • Page 14: Pneumatic Supply

    AMTRONIC R1300 V - Pneumatic supply V - 1 Pneumatic connection Before making any pneumatic connections, check that there are no impurities in the piping, especially when starting the installation. As a measure of safety, the box is equipped with a filter in the input port in order to prevent the clogging of the distributor with impurities.

  • Page 15: Mechanical Adjustment Of The Operating Time

    AMTRONIC R1300 V - 2 Mechanical adjustment of the operating time It is possible to adjust the valve operating time by actioning the screws at the base of the box. Procedure: Adjust the adjustment screws depending on the type of actuator used (see figure below). For example, we recommend...

  • Page 16: Electric Connections

    AMTRONIC R1300 Distributor - Solenoid valve unit Adjustment screw R2 Adjustment screw R1 ACTAIR 3 to 200 and ACTAIR NG 2 to 160 Stop on closing (standard version) Closing time Opening time Stop on opening (upon request) Opening time Closing time Safety position on loss of DYNACTAIR 1.5 to 100 and...

  • Page 17: Solenoid Valve Connection

    AMTRONIC R1300 VI - 2 Solenoid valve connection Monostable distributor: only connect to EV1 solenoid valve 4/3 and bistable distributor: connect the EV1 and EV2 solenoid valves To understand the EV1 and EV2 solenoid valves, refer to chapter VII - Pneumatic distribution.

  • Page 18: Position Detection Connection

    AMTRONIC R1300 VI - 3 Position detection connection VI - 3 - 1 Contacts and standard DPI - 1/O and 1/C Crouzet dry contacts IFM XC0035 detectors - Additional detection (Option) Crouzet dry contacts IFM XC0035 detectors...
  • Page 19 AMTRONIC R1300 - Crouzet mechanical contacts  Manufacturer: Crouzet  Material: Body Polyester UL94V0 Button Polyester Contact Plated Ag/Ni Membrane Silicone  Rating: Cut- off capacity 6 A under 24 VDC and 250 VAC  Endurance, lifetime: Electrical under I = 5 A...

  • Page 20: Vi- 3- 2 Other Contacts And Detectors

    AMTRONIC R1300 VI - 3 - 2 Other contacts and detectors All mechanical contacts All detectors 2 wires All detectors 3 wires * Technical Characteristics: available online on the manufacturer website.

  • Page 21: Angle Sensor Connection (Option)

    AMTRONIC R1300 VI- 4 Angle sensor connection (option)

  • Page 22: Feed-Back Position (Option)

    AMTRONIC R1300 VI - 5 Feed-back position (option) VI - 5 - 1 Electrical characteristics Recopy characteristics 4- 20 mA passive (2 wires) Parameters Minimum Nominal Maximum Unit Power Supply 21,5 Output signal  Loop resistance [(U - 7.5V)/0.02A] 1425...

  • Page 23: Heating Resistance Connection (Option)

    AMTRONIC R1300 VI - 6 Heating resistance connection (option) VI - 6 - 1 Electrical characteristics Voltage Regulated temperature Consumption 40 ° C 12 Vdc - 24 Vdc 10 W 50 ° C 110 Vac - 230 Vac 10 W...

  • Page 24: 4/3 Distributor

    AMTRONIC R1300 Case N° 2: - ACTAIR 3 to 200, end-stops on opening - ACTAIR NG 2 to 160, end-stops on opening - DYNACTAIR 1.5 to 25, opening by air failure, end-stops on opening - DYNACTAIR 50 and 100, closing by air failure, end-stops on closing...

  • Page 25: Use Of Emergency Manual Controls

    AMTRONIC R1300 VII - 4 Use of emergency manual controls EV2 EV1 External emergency controls can be used to operate the solenoid valves manually. To avoid any interference with the solenoid valve electrical controls, it is recommended that emergence controls only be used when the product is powered off.
  • Page 26 AMTRONIC R1300 Bistable distributor Case N° 1: - ACTAIR 3 to 200, end-stops on closing - ACTAIR NG 2 to 160, end-stops on closing - DYNACTAIR 1.5 to 25, closing by air failure, end-stops on closing - DYNACTAIR 50 and 100, opening by air failure, end-stops on opening...

  • Page 27: Position Detection

    AMTRONIC R1300 VIII - Position detection Adjusting limit switches or contacts The cams are preset in the factory. However, it is possible to adjust their positions, in particular if the actuator mechanical stops are modified. 1 - Open the unit housing to access cam adjustment.

  • Page 28: Position Recopy (Option)

    AMTRONIC R1300 IX - Position recopy (option) Adjustment of 0% and 100% Using the 2 jumpers, select the feedback position operating mode: 4- - 20 mA (4mA  closed position; 20 mA  open position) or 20- 4 mA (20mA  closed position; 4 mA  open position) Fonction 4 - 20 mA (4mA ...

  • Page 29: Operating Faults - Causes And Solutions

    AMTRONIC R1300 X - Operating faults - Causes and solutions Operating faults Causes Corrections - Adjust the cam position. When the valve is closed, limit does not - The closure detection cam is positioned change condition. incorrectly. - Adjust the cam position.

  • Page 30: Codifications

    AMTRONIC R1300 XI - Codifications Codification Designation R001300 / ... 0 . . 6 0 0 AMTRONIC Detection Microswitche on printed circuit board R- - -- - - - - -- - - / 1 0 0 0 .
  • Page 31 AMTRONIC R1300 Codification Désignation Pneumatic valve R- - -- - - - - -- - - / ..P . . . 0 . . 6 0 0 4/2 monostable –On / Off 4/2 bistable – On/ Off R- - -- - - - - -- - - / .
  • Page 32 AMTRONIC R1300 Codification Designation Configuration R- - -- - - - - -- - - / ... 0 . . 6 0 0 Without Diagnosis R- - -- - - - - -- - - / .

  • Page 33: Spare Parts Kit

    AMTRONIC R1300 Codification Designation 4/3 distributor center closed é R- - -- -- -- - - - - / R 7 2 A . 4/3 cf (POS) - Actair 3 to 200 “F” - FMC R- - -- -- -- - - - - / R 7 2 B .
  • Page 34 AMTRONIC R1300...
  • Page 35 AMTRONIC R1300...
  • Page 36 AMTRONIC R1300 KSB S.A.S 4, allée des Barbanniers  92635 Gennevilliers Cedex (France) Tel. : +33 (1) 41 47 75 00 www.ksb.com...

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