KSB ISORIA 10 Operating Instructions Manual

KSB ISORIA 10 Operating Instructions Manual

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Operating Instructions
8449.8/18--EN
1.
Declaration of conformity
2.
Declaration of incorporation for partly completed machinery
3.
General
4.
Safety
5.
Transport and interim storage
6.
Description of valves
7.
Installation
8.
Commissioning / Decommissionning
9.
Maintenance / Repair
10. Trouble shooting
ISORIA 10, 16, 20, 25
MAMMOUTH 6, 10, 16, 20, 25
42 048 658
2
5
6
6
7
8
10
13
13
15

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Summary of Contents for KSB ISORIA 10

  • Page 1 Operating Instructions 8449.8/18--EN ISORIA 10, 16, 20, 25 MAMMOUTH 6, 10, 16, 20, 25 Declaration of conformity Declaration of incorporation for partly completed machinery General Safety Transport and interim storage Description of valves Installation Commissioning / Decommissionning Maintenance / Repair 10.
  • Page 2: Declaration Of Conformity

    France declare that the valves listed below comply: - - with the requirements of the Pressure Equipment Directive 2014/68/EU. Description of the valve types: Butterfly valves -- ISORIA 10 PS 10 bar DN 40--1000 -- ISORIA 16 PS 16 bar...
  • Page 3 FRANCE Number of notified body: 0062 S with the requirements of AD 2000 - - AD A4. Description of the valve types: Butterfly valves -- ISORIA 10 PS 10 bar DN 40--1000 -- ISORIA 16 PS 16 bar DN 40--1000...
  • Page 4 S with the requirements of the regulation EC REACH 1907/2006. Regulation EC 1907/2006 on the registration, evaluation, authorization and restrictions of chemicals Description of the valve types: Butterfly valves -- ISORIA 10 PS 10 bar DN 40--1000 -- ISORIA 16...
  • Page 5 Butterfly valves of type: -- BOAX--B, BOAX--S, BOAX--SF -- BOAXMAT--S, BOAXMAT--SF, BOAX--B Mat P, BOAX--B Mat E -- ISORIA 10, ISORIA 16, ISORIA 20, ISORIA 25 -- KE -- MAMMOUTH 6, 10,16, 20, 25 -- DANAÏS 150, DANAIS MTII, DANAIS TBT...
  • Page 6 Safety instructions put forth in this instruction manual, the nonobservance of which would involve the risk of personal injury, they Design, manufacturing and testing of the KSB valves are subject to a are specially marked with the general hazard symbol: Quality Assurance System according to EN ISO 9001 and to the European Pressure Equipment Directive 2014/68/EU (PED).
  • Page 7: Transport And Interim Storage

    Liners: XA, XC, XV, K, Y, NH, VA, VA, VC, CB, EG NH, VA, VC, CB, EG VC, CB, EG PS = 7 bar max. ISORIA 10 All sizes: not authorized PS = 7 bar max. PS = 7 bar max. Liners: CC, SK, NB...
  • Page 8 ISORIA 20 32--600 8446.1 Valves for non hazardous fluids (group 2) according to table 7 of annex II (PED) ISORIA 10, 16, 20 / MAMMOUTH 10, 16, 20, 25 200 310.3 310.1 Valves for hazardous liquids and gaz (group 1) according to table 6 of annex II (PED) 310.2...
  • Page 9 Type DN (mm) PS (bar) Leaflet no. List of Components ISORIA 25 32--1000 8447.1 Part No Name of Parts Body Bottom Shaft Operating shaft 543.1 310.* Plain bearing 412.1 Wedge 901.1 Gasket 412.* O--ring 412.2 Liner Disc thrust plate Ball 310.1 543.* Spacer bush...
  • Page 10: Optional Accessories

    Optional accessories Valves sizes DN  600 may be installed in any position. Body support Caution: Supporting legs must not be fixed to the ground.They must Valves sizes DN > 600 have a mountung preferential direction horizontal shaft following the figure hereafter. This is the most remain free to move.
  • Page 11 Ø4: minimum diameter at 10mm from the flange face Ø5: minimum diameter at 20mm from the flange face Ø6: allowed minimum diameter of raised face Flat Flat flange flange ISORIA 10, ISORIA 16 face face 1000 1000 ø2a ø2b ø3 ø4...
  • Page 12 In case of coated pipe (hard rubber, concrete or Teflon for example), coating hardness and flanges detailed dimensions shall be given to KSB for acceptance. In case of fitting between polyethylene flanges: -- Authorized fitting between flanges with flat faces...
  • Page 13 Prior to possible transport, the valves must be flushed and drained carefully.lf you have any questions please contact your KSB Sales Office. Commissioning/Decommissioning Commissioning lf actuators powered by an external source of energy (electric, pneumatic, hydraulic) need to be removed from the valves or 8.1.1...
  • Page 14 Mount the shaft (210) with the ball (486) / keys (940.*) or spring retaining ring (932), the washer (554) and screw (901.*) if any. ISORIA 10,16 DN 250 to 600 : check that the groove of the shaft and operating shaft are in front of the anti blow--out screws (900.1) and (900.2) as shown below:...
  • Page 15: Troubleshooting

    Check type and flange bolting torque Wrong flanging size Follow instructions given in KSB technical leaflet Wrong face to face, Flanging has to be modified in accordance with KSB technical leaflet non parallel flanges requirements. Flow conditions Check the technical offer versus service conditions...
  • Page 16 ISORIA 10, 16, 20, 25 and MAMMOUTH 6, 10, 16, 20, 25 KSB S.A.S. 4, allée des Barbanniers  92635 Gennevilliers Cedex (France) Tél. : +33 1 41 47 75 00 www.ksb.com...

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