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KSB BOAX-B Installation & Operating Manual

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Butterfly Valve
BOAX-B
Installation/Operating Manual

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Summary of Contents for KSB BOAX-B

  • Page 1 Butterfly Valve BOAX-B Installation/Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 2023-01-24...

  • Page 3: Table Of Contents

    Bolting and weights for full-lug body - T4 ................ 23 5.4.2.4 Bolting/weights for flanged body with flat faces - T5 DN 650-1000 (DN 150-600 on request).  25 5.4.3 Dead-end service .......................... 27 Valve with actuator ............................ 27 Insulation ................................ 28 BOAX-B 3 of 60...
  • Page 4 Dimensions of BOAX-B ........................ 40 9.2.2 Dimensions and weights of BOAX-B + lever CR+/CM+ .............. 41 9.2.3 Dimensions and weights of BOAX-B + manual gearbox MA+ ............ 41 9.2.4 Dimensions and weights of BOAX-B + MS manual gearbox ............ 42 9.2.5 Dimensions and weights of BOAX-B + MC manual gearbox............
  • Page 5 Contents Certificate of Decontamination...................... 57 Index .............................. 58 BOAX-B 5 of 60...

  • Page 6: Glossary

    UK market (except Northern Ireland). Pressure Equipment Directive 2014/68/EU (PED) The 2014/68/EU Directive sets out the requirements to be met by pressure equipment intended to be placed on the market in the European economic area. BOAX-B 6 of 60...

  • Page 7: General

    In the event of damage, immediately contact your nearest KSB sales organisation responsible to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Installation at Site. 1.3 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel.

  • Page 8: Key To Safety Symbols/Markings

    In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. BOAX-B 8 of 60...

  • Page 9: Safety

    Consult the manufacturer if the valve is subjected to dynamic loads or any other additional influences. ▪ Consult the manufacturer about any other modes of operation not described in the product literature. ▪ Do not use the valve as a foothold. BOAX-B 9 of 60...

  • Page 10: Prevention Of Foreseeable Misuse

    Adhere to all relevant laws. ▪ Eliminate all electrical hazards. (In this respect refer to the applicable national safety regulations and/or regulations issued by the local energy supply companies.) BOAX-B 10 of 60...

  • Page 11: Safety Information For Maintenance, Inspection And Installation

    2.8 Unauthorised modes of operation ▪ The valve is operated outside the limits stated in the operating manual. ▪ The valve is not operated in accordance with the intended use. (ð Section 2.2, Page 9) BOAX-B 11 of 60...

  • Page 12: Transport/Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.

  • Page 13: Storage/Preservation

    Corrosion/contamination of the valve! ▷ Store the valve in a dry, dust-free and vibration-free, frost-proof room where the atmospheric humidity is as constant as possible. ▷ Protect the valve against contamination, e.g. with suitable caps or film. BOAX-B 13 of 60...

  • Page 14: Return To Supplier

    Collect greases and other lubricants during dismantling. 2. Separate and sort the valve materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. BOAX-B 14 of 60...

  • Page 15: Description Of The Valve

    Directive for partly completed machinery. 4.2.4 Product information as per Regulation No. 1907/2006 (REACH) For information as per European chemicals regulation (EC) No. 1907/2006 (REACH) see https://www.ksb.com/en-global/company/corporate-responsibility/reach. 4.3 Code In accordance with the current regulations and directives for pressure equipment the...

  • Page 16: Name Plate

    4 Description of the Valve 4.4 Name plate Fig. 7: BOAX-B name plate (Example: CE and UKCA) Valve type In-house material code Nominal pressure Maximum permissible pressure Maximum permissible pressure for Pipe flange connection dead-end service or downstream dismantling Month and year of construction...

  • Page 17: Function

    80 dB in acc. with IEC 60534-8-4. Unfavourable piping layouts or off- design operating conditions may give rise to physical phenomena like cavitation, resulting in significantly higher sound pressure levels. BOAX-B 17 of 60...

  • Page 18: Installation At Site

    If the actual distances are shorter than the minimum distances in drawings 1, 2, 3 and 4, the valve disc must be positioned at an opening angle of 70°. Upstream and downstream stabilisation distances are also required for valves installed on the pump discharge side. BOAX-B 18 of 60...

  • Page 19: Preparing The Valve

    (e.g. by covering it with a tarpaulin). 5.4.1 Flange connection Fasteners Only use fasteners, e.g. to DIN EN 1515-4, made of materials approved for the respective nominal valve size. Always use all flange bolt holes provided when connecting the valve to the pipe. BOAX-B 19 of 60...

  • Page 20: Flange Connection

    ▷ Make sure that the body is correctly centred between the pipe flanges. Coated flange ▪ Direct installation between rubber-coated flanges or with expansion bellows is not permitted. Please contact KSB. ▪ Installation between flanges made of polyethylene: – Installation between flanges with flat faces is permitted.

  • Page 21: Fasteners For Flange Connections

    5 Installation at Site 5.4.2 Fasteners for flange connections 5.4.2.1 Bolting and weights for wafer-type body - T1 Fig. 11: BOAX-B with wafer-type body T1, DN 650 (example) The bolting is not included in our standard scope of supply. Tie bolt length...

  • Page 22: Bolting And Weights For Semi-Lug Body - T2

    5.4.2.2 Bolting and weights for semi-lug body - T2 DN 65 DN 600 DN 250 Fig. 13: BOAX-B with semi-lug body T2, DN 65 - 600 (examples) The bolting is not included in our standard scope of supply. Tie bolt length Bolt length at shaft passage...

  • Page 23: Bolting And Weights For Full-Lug Body - T4

    5.4.2.3 Bolting and weights for full-lug body - T4 DN 150 DN 600 Fig. 15: BOAX-B with full-lug body T4, DN 150 - 600 (examples) The bolting is not included in our standard scope of supply. Connections Class 125 and Class 150 on request...
  • Page 24 EN 1092-1 PN 16 [kg] Ø M Tie bolt Bolt Ø M Tie bolt Bolt [inch] 1½ 2½ Connections Class 125 and Class 150 on request Quantity of nuts = quantity of tie bolts x 2 Number of bolts per side BOAX-B 24 of 60...

  • Page 25: Bolting/Weights For Flanged Body With Flat Faces - T5 Dn 650-1000 (Dn 150-600 On Request)

    DN 800 DN 650 Fig. 17: BOAX-B with flanged body and flat faces T5, DN 650 - 800 (examples) Flanged installation is permitted up to a max. differential pressure of 10 bar The bolting is not included in our standard scope of supply.
  • Page 26 31,0 32,5 32,5 33,5 1015 190 35,0 1075 190 35,0 1115 203 37,5 1160 203 37,5 DN 150 to 600 on request Quantity of nuts = quantity of tie bolts x 2 Number of bolts per side BOAX-B 26 of 60...

  • Page 27: Dead-End Service

    Gases and liquids Liquids Hazardous (Group 1) Non-hazardous (Group Hazardous (Group 1) Non-hazardous (Group BOAX-B Not permitted Liners XU - XC - K Liners XU - XC - K Liners XU - XC - K ≤ DN 200: ΔPS = 12 bar ≤...

  • Page 28: Insulation

    5.6 Insulation WARNING Cold/hot piping and/or valve Risk of thermal injury! ▷ Insulate the valve. ▷ Fit warning signs. For any insulation fitted on the valve observe the following: ▪ The valve's function must not be impaired. BOAX-B 28 of 60...

  • Page 29: Commissioning/Start-Up/Shutdown

    The position of the locking device indicates the position of the valve disc. 6.1.2.2 Actuating element – manual gearbox The display on the manual gearbox indicates the position of the valve disc. Turn the handwheel up to the stop in open or closed position, as required. BOAX-B 29 of 60...

  • Page 30: Actuating Element - Electric Actuator

    6.2 Operating Limits 6.2.1 Ambient temperature Observe the following parameters and values during operation: Table 11: Permissible ambient temperatures Ambient condition Value Ambient temperature -10 °C to +60 °C Humidity 5 % to 95 % rH BOAX-B 30 of 60...

  • Page 31: Shutdown

    6.4 Returning to service For returning the equipment to service, observe the sections on commissioning/start- up and the operating limits (ð Section 6.2, Page 30) . In addition, carry out all servicing/maintenance operations before returning the valve to service. (ð Section 7, Page 32) BOAX-B 31 of 60...

  • Page 32: Servicing/Maintenance

    NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details refer to the enclosed "Addresses" booklet or visit "https://www.ksb.com/en-global/contact" on the Internet.

  • Page 33: Tools Required

    Always observe the safety instructions and information. (ð Section 7, Page 32) In the event of damage you can always contact KSB Service. 7.2.4.2 Preparing the valve 1. Move the valve into open position with the valve disc at an angle of 10°.

  • Page 34: Removing The Actuator

    ü The sealing surfaces have been cleaned. 1. Apply a sealant to the contact faces between the valve and actuator. 2. Lift the actuator (unless it is a lever) onto the valve using suitable lifting equipment. 3. Fit the fasteners. BOAX-B 34 of 60...

  • Page 35: Connecting The Piping

    904 and secure with nut 920. 7.3 Spare parts stock 7.3.1 Ordering spare parts DN ≤ 200 No spare parts kit DN > 200 The following spare parts kits are available (see (ð Section 9.1, Page 38) : ▪ Liner ▪ Valve disc ▪ Shaft BOAX-B 35 of 60...
  • Page 36 ▪ Type series ▪ Size ▪ Year of construction Also specify the following data: ▪ Part No. and description ▪ Quantity of spare parts ▪ Shipping address ▪ Mode of dispatch (freight, mail, express freight, air freight) BOAX-B 36 of 60...

  • Page 37: Trouble-Shooting

    ▷ For any work performed in order to remedy faults on the valve observe the relevant information given in this operating manual and/or the product literature provided by the accessories manufacturers. If problems occur that are not described in the following table, consultation with the KSB service is required. Table 12: Trouble-shooting Problem Possible cause...

  • Page 38: Related Documents

    9.1 General assembly drawing with list of components DN 40 - 150 DN 200 DN 250 - 300 Fig. 20: Sectional drawing of BOAX-B DN 40 to DN 300 DN 350 - 600 DN 650 - 1000 Fig. 21: Sectional drawing of BOAX-B DN 350 to DN 1000...
  • Page 39 9 Related Documents Table 13: List of components Part No. Description Materials KSB code Body T1 650 - 1000 Nodular cast iron 5.3106 / ASTM A536 Gr. 60.40.18 Body T2 40 - 600 Nodular cast iron 5.3106 Body T4 40 - 600 Nodular cast iron 5.3106...

  • Page 40: Dimensions And Weights

    9 Related Documents 9.2 Dimensions and weights 9.2.1 Dimensions of BOAX-B Fig. 22: BOAX-B with bare shaft end Table 14: Dimensions [mm] Top flange to Shaft end Valve disc ISO 5211 Square end [inch] 1½ 2½ 1000 BOAX-B 40 of 60...

  • Page 41: Dimensions And Weights Of Boax-B + Lever Cr+/Cm

    [kg] [inch] [m/s] 1½ 2½ 9.2.3 Dimensions and weights of BOAX-B + manual gearbox MA+ Fig. 24: Unit comprising BOAX-B + manual gearbox MA+ The weights given refer to the actuating element. * With lubricating fluids only BOAX-B 41 of 60...

  • Page 42: Dimensions And Weights Of Boax-B + Ms Manual Gearbox

    MA12+ 2½ MA12+ MA12+ MA12+ MA12+ MA25+ MA25+ 9.2.4 Dimensions and weights of BOAX-B + MS manual gearbox Fig. 25: Unit comprising BOAX-B + MS manual gearbox Table 17: Actuation via MS manual gearbox for BOAX-B Max. Type [kg] velocity [inch] [m/s] 1½...

  • Page 43: Dimensions And Weights Of Boax-B + Mc Manual Gearbox

    MS700 142,5 42,5 1000 MS700 142,5 1040 42,5 9.2.5 Dimensions and weights of BOAX-B + MC manual gearbox Fig. 26: Unit comprising BOAX-B + MC manual gearbox Table 18: Actuation via MC manual gearbox for BOAX-B [mm] Max. Type [kg] velocity [inch] [m/s] 1½...
  • Page 44 9 Related Documents Max. Type [kg] velocity [inch] [m/s] MC200 17,5 MC450 27,5 MC450 27,5 MC700 42,5 1000 MC700 1040 42,5 BOAX-B 44 of 60...

  • Page 45: Dimensions And Weights Of Boax-B + Actair Evo Pneumatic Actuator

    NAMUR-compatible interface Note: We have: - 2 threaded holes G 1/8 gas-threaded for ACTAIR EVO 2 to 20 - 2 threaded holes G 1/8 gas-threaded for ACTAIR EVO 40 Table 20: Dimensions and weights of BOAX-B with ACTAIR EVO pneumatic actuator [mm] Type [kg] [inch] [bar]...

  • Page 46: Dimensions And Weights Of Boax-B + Dynactair Evo Pneumatic Actuator

    Note: We have: - 2 threaded holes G 1/8 gas-threaded for DYNACTAIR EVO 1 to 12 - 2 threaded holes G 1/4 gas-threaded for DYNACTAIR EVO 16 to 35 Table 22: Dimensions and weights of BOAX-B with DYNACTAIR EVO pneumatic actuator [mm] Type [kg] [inch] [bar]...

  • Page 47: Dimensions And Weights Of Boax-B + Electric Actuator

    9 Related Documents 9.2.8 Dimensions and weights of BOAX-B + electric actuator T2 + AQL T4 + AQL Fig. 29: BOAX-B with AQL electric actuator Table 23: Dimensions and weights of BOAX-B with AQL electric actuator [mm] Type [kg] (230V) [inch] [bar] With T2 With T4 1½...

  • Page 48: Flange Dimensions

    9 Related Documents T2 + AQ T4 + AQ Fig. 30: BOAX-B with AQ electric actuator Table 24: Dimensions and weights of BOAX-B with AQ electric actuator [mm] Type [kg] (230V) [inch] [bar] With T2 With T4 1½ 10/16 11,1 12,0 10/16...
  • Page 49 2½ 141,5 170,5 276,5 327,5 1000 40 1027 1094 Flange face diameter Pipe OD with loose plate flange to DIN 2642 and NF E 29-251 Verify that the body is correctly centred between the tie bolts. BOAX-B 49 of 60...

  • Page 50: Eu Declaration Of Conformity

    10 EU Declaration of Conformity 10 EU Declaration of Conformity BOAX-B 50 of 60...

  • Page 51: Eu Declaration Of Conformity In Accordance With The European Pressure Equipment Directive For Butterfly Valves

    10 EU Declaration of Conformity 10.1 EU Declaration of Conformity in accordance with the European Pressure Equipment Directive for Butterfly Valves Hereby we, KSB S.A.S Zone Industrielle Gagnaire Fonsèche 24490 La Roche Chalais Registered office: 92635 - Gennevilliers France declare that the product:...
  • Page 52 Please consult manufacturer for unstable gases. Definition in accordance with the EU Declaration of Conformity as per European Pressure Equipment Directive 2014/68/EU Table in accordance with Annex II of the EU Declaration of Conformity as per European Pressure Equipment Directive 2014/68/EU BOAX-B 52 of 60...
  • Page 53 10 EU Declaration of Conformity Table 28: For BOAX-S/SF and BOAX-B valves Valves BOAX-S/SF BOAX-B Fluid handled Liquids Gases Liquids Gases Hazardous Group Table Liner type ● ✔ ● ✔ ● ✔ ● ✔ ● ✔ ● ✔ ● ✔ ●...

  • Page 54: Declaration Of Conformity

    11 UK Declaration of Conformity 11 UK Declaration of Conformity 11.1 UK Declaration of Conformity for Butterfly Valves Hereby we, KSB S.A.S Zone Industrielle Gagnaire Fonsèche 24490 La Roche Chalais Registered office: 92635 - Gennevilliers France declare that the product:...
  • Page 55 Please consult manufacturer for unstable gases. Definition in accordance with the UK Declaration of Conformity (Pressure Equipment (Safety) Regulations 2016) Table in accordance with Annex II of the UK Declaration of Conformity (Pressure Equipment (Safety) Regulations 2016) BOAX-B 55 of 60...
  • Page 56 11 UK Declaration of Conformity Table 32: For BOAX-S/SF and BOAX-B valves Valves BOAX-S/SF BOAX-B Fluid handled Liquids Gases Liquids Gases Hazardous Group Table Liner type ● ✔ ● ✔ ● ✔ ● ✔ ● ✔ ● ✔ ● ✔ ●...
  • Page 57 We confirm that the above data and information are correct and complete and that shipping is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields BOAX-B 57 of 60...
  • Page 58 Causes and remedies 37 Flange connection 19 Fluids in Group 1 15 Fluids in Group 2 15 Installation position 18 Insulation 28 Intended use 9 Key to safety symbols/markings 8 Maintenance 32 Noise characteristic 17 Operating limits 9, 30 Other applicable documents 7 Partly completed machinery 7 Piping 19 Preservation 14 BOAX-B 58 of 60...
  • Page 60 KSB S.A.S. 4, allée des Barbanniers • 92635 Gennevilliers Cedex (France) Tél. 09 69 39 29 79 www.ksb.com/fr-fr...

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